AIRY TECHNOLOGY P311 Operation Manual

1
Handheld Laser Particle Counter
Model: P311
Ver: 1.50
AIRY TECHNOLOGY INC
2
Warranty
AIRY TECHNOLOGY INC warrants to the original user that this instrument shall be free from
defects in material and workm anship for one year from the dat e of shipment. Airy's obligations under thi s warranty , and the sole reme dy for its breach, are limited t o repair or, in Airy's sole discretion, replacement of the instrument or any of its parts. Should it become necessary to return the instrument for repair during or beyond the warranty period, user shall contact Airy Technology, Inc. (USA). E-mail: info@airytechnology.com
. User is responsible for shipping charges, freight, insurance and proper pac kaging to prevent damage in tr ansit. This warranty shall be void in the event of user actions including misuse, improper wiring, operation outside of specification, improper maintenance or repair, unauthorized modification, or any other defect caused b y the user' neglect or accident. This warranty is the sole and exclusive warranty for this instrument, and no other warranty, whether written or oral, is expressed or implied. Airy specifically disclaims any implied warranties of merchantability or fitness for a specific purpose and will not be liable for any direct, indirect, incidental, consequential, or punitive damages. Airy’s total liability is limited to repair or replacement of the product.
3
Safety information
This section gives instruct i ons for promoting safe and proper handling of the P ar t icl e Counter .
Laser Safety
The Handheld Laser Particle Cou nt er is a Class I laser- based instrument.
During normal operation, you will not be exposed to laser radiation. Precaution should be t aken to avoid exposure to haz ar dous radiation in the form of intens e,
focused, invisible light. Exposure to this light may cause blindness. Take these pr ecautions: DO NOT remove any parts fro m the p article co unter unle ss you are specifically told to do so in
this manual. DO NOT remove the hous ing or cover s. There are no user serviceable components insid e the
housing.
DANGER
The use of control s , a djustments, or procedures other than those specified in this manual m ay result in exposure to hazardous optic al radiation.
Precautions for power use
AC Adapt or The AC adapter accommodates voltage of AC 100~240V and frequency of 50/60Hz. Batteries
Use four AA B atteries.
DANGER
Driving voltage should be kept within specified range.
Failure to follow this instruction may cause electric
shock and instrument damage.
CAUTION
Do not start sampling when the instrument is connected to a personal
computer. Failure to follow thi s i nstruction may cause the instrument to work abnormally.
PROHIBITION
WARNING
WARNING
4
Product Overview
Carefully unpack the Handheld Laser Particle Counter from the shi pping container and v er ify that all the items shown in the photos below and listed in the following tables are present . Contact us immediately if any items are missin g or broken.
Handheld Laser Particle Counter parts l i st :
Qty. Item Description Reference Picture
1 Handheld Laser Particle C ounter
1 Isokinetic inlet
1 Probe for tubing
1 Cap
1 AC Power adapter
1 Zero filter
or
1 USB cable USB type A to mini USB-B
1 Battery Charger
1 Application CD
1 Quick Start Guide 1 Calibration Report 1 Carry ing Case
5
Getting Started
The Handheld Laser Particle Counter (particle counter) is a light w eight, handheld part icle counter with a TFT LCD display. It operates on bat tery or AC power. This model has a 0.1 CFM (2.83 L/ min) flow rate and counts in user-adjustable bin siz es o f 0.3/0.5, 0.5/1.0/2.0/2.5 and 5 microns (channel 1 and 2 are selectable). Up to 8000 data s ets can be stored and dow nloa ded for analy sis and reporting using the utility inclu ded with the device.
Inlet nozzle:
User can replace the Inlet nozzle between the isokinetic inlet and the probe for tubing. The
isokinetic inlet is used for ambient air sampling. To use the isokinetic inlet, detach the red
cap from the inlet nozz le and att ach t he is o kinetic pr obe. After all the samples are completed,
please detach the isokinetic inlet and put the red cap back before placing the unit into the
carrying case. If you are planning to use a tube for samplin g, plea se cont a ct Airy Technology
or your local distributor. Zero filter
The zero filter cleans the sensor after your sampling at contaminated places. The zero filter
also checks whether the part icl e counter is counting electrica l noises. To use the zero filter:
1. Detach the is okinetic inlet from the main unit
2. Connect the zero filter to the main unit using the tube (There is a tube in the plastic bag containing the zero filter)
Key Pad
Inlet nozzle
LCD display
USB Port
6
3. Start sampling
4. Wait until the counter doe s not det ect any particles
5. Stop sampling and detach the zero filter
If the counter keeps detecting particles after 1 minute of sampling, please contact Airy Technology or your local distributor.
AC power, USB port, and USB cable
1. AC Power
When using AC power, must use the affiliated AC adapter, shown below. Connect Mini USB-B plug to the instrument.
2. Data Communicat ion
When using the USB cable to transfer data records to a PC, set it up as follows: Connect Mini USB-B plug to the instrument. USB type A plu g to the type A receptacle of PC.
Battery
Loading the batteries:
1. The batteries have to be loaded before use.
2. Remove the battery cover on the back of the shell.
Mini USB-B
USB type A
7
3. Insert four AA of Ni-MH type or alkaline batteries.
4. When using Ni-MH batteries, charge the battery fully before use.
Q u i c k S t a r t
The best way to start quickly is to refer to the printed “Quick Start Guide” that comes with the instrument. It will help you to quickly set up the instrument and start sampling. Refer to the sections below for more detailed information on configuring and running the instrument.
Operation
Key Pad
The instrument is controlled by key pad and its functions are shown as follows:
KEY Function
ENTER Enter a menu or execute
START/STOP Start or stop sampling
PREV Return to previous screen
Or Start or stop sampling
POWER
Power On/Off
Regulate backlight
UP/DOWN/LEFT/RIGHT Move the cursor or change the values
OK Execute
PREV
POWER
ENTER
START/STOP
UP
LEFT
DOWN
RIGHT
OK
The battery cover
8
Use the up and down keys to highlight a menu or a menu option. Use the left and right keys to enter the sub item or leave the s ub item. Use the up and down keys to perform o per at i ons such as increasing a value. Use the right key and left keys to move right and left. The PREV key always brings you back to the pr evious screen.
Power On/ Off
Press the POWER key to turn on the instrument. Press the POWER key to regulate backlight of LCD. Press the POWER key for more than one second, and the message “Power off…” will appear on the bottom of current scre en. Press the POWER key for more than two seconds, power will be off.
Splash Screen
To turn the instrument on, press the Power key. A splash screen will appear f or t hr ee seconds, displaying the company logo, model number , ser ial number , and firmware version nu mb er ( see below).
Splash Screen
The default screen will appear. The instrument is ready for operation.
Default Screen
AUTO
0001/8000
10:05
START Stopped MENU
LOC. 001 CYCLES 00/01
STIME 01:00 INT 01:00
0.3μm
1.0μm
5.0μm
0 0
0
0 0
0
CNT
Handheld Laser Particle Counter
Model : P311
Version : 1.00(00.00.00.00)
Serial Number : 000000
9
The parts of the de fau lt s creen are explained as follows:
【AUTO 】 Measure mode ( AUTO , MANUAL, ISO) 【0001/8000】 Current number of data records indicated (Max 8000) 【10:05 】 Current time indicated (hour& minute) 【▲▼ CNT 】 Change the measurem ent unit by the pressing the UP/DOWN key (CNT, m3, cf) 【 Cumulative count - the number of a ll the particles equa l or larger than selected
particle size
Differenti al count - the number of p arti cles betwee n the sel ected s iz e and th e next
selected size
【0.3um 】 Particle size (Channel 1 0.3μm, 0.5μm) 【0.5um 】 Particle size (Channel 2 0.5μm, 1.0μm, 2.0μm, 2.5μm) 【5.0um 】 Particle size (Channel 3 5.0μm) 【LOC. 】 Location/site number 【STIME】 Sampling time (Setting range is 1sec~99min 59sec) 【CYCLES】 Cycle co unt (1~2000) 【INT Interval time (Setting range is 1sec~99min 59sec) 【Stopped】 Operating status (Stopped, Sampling, Waiting, Holding) 【START】 Sampling start or stop by using ENTER or START key 【MENU 】 Pressing PREV key to go to Main Menu
Main Menu
Main Menu Screen
1. Use the UP/DOWN key to select an item, the ENTER/OK key to select a sub item and the PREV key to return to the default screen. From the Main Menu you can se lect ot her me nus:
Menu Description
Measurement Setting Set measure mode, sample time, interval time, cycle count,
particle units, and channel size. Data Process Display data records, clear data records and transmit the data. System Setting Set time and date, screen settings and location number. Utility Setting Set delay time, key sound and pump speed
Each of these menus is described i n the remainder of this chapter.
Main Menu
Measurement Setting
Data Process
System Setting
Utility Setting
PREV ENTER
10
Measurement Setting
Measurement menu
1. UP/DOWN key t o select an item, and press the ENTER key to select a sub item ;
2. UP/DOWN/LEFT/RIGHT key to set and press OK to execute. PREV key to go back to Main Menu screen.
The following table describes this menu's options and the available parameters.
Option Description
Measure Mode Auto, Manual, ISO Sample Time Setting range from 1sec to 99 min 59 sec. Interval T ime Setting range from 1 sec to 99 min 59 sec Cycle Count 1~2000 times Particle Unit CNT, /m3, /cf, Channel 1 Size 0.3μm, 0.5μm Channel 2 Size 0.5μm, 1.0μm, 2.0μm, 2.5μm Channel 3 Size 5.0μm
Data Process At the data process screen you can view the number of recor ds stored in the instrument, display data records, and clear t he data. You can also transmit the records to co m puter with a USB cable.
Data Process Menu
Data Process Menu
Show Data Record
Clear Data Record
Transmit Data Record
PREV ENTER
Measurement Menu
Sample Time 01:00 Interval Time 01:00 Cycle Count 0001 Particle Unit < CNT > Channel 1 Size < 0.3um > Channel 2 Size < 0.5um > Channel 3 Size < 5.0um >
PREV ENTER
11
Show Data Record Press the Enter key to go to secondar y screen where you can select the record (by sampling number) to review.
When “Show Data Rec or d” is selected and the data mo de is ISO, the sampling result will be displayed. For example:
1. When data # 0001 is selected, the display will show as follows (In this example the total number of samples is 4):
2. Use the UP/LEFT and DOWN/RIGHT key s t o scr oll through the records, PREV to go bac k to the select record screen. In this example, data # 0004 is the last sample of consecutive samplings for ISO mode.
At the bottom right of the screen, “C AL” appears. "CAL" appears only in the last sampling result of consecutive ISO samplings.
ISO 0004/0004 Unit: /m3
Location 001 Count 0002/0002 Start 2009-09-15 10:26:00 Sample 00:30 Interval 00:30
0.3um 6064951 5985140
0.5um 79811 38140
5.0um 41671 41671
PREV CAL
ISO 0001/0004 Unit: /m3
Location 001 Count 0001/0002 Start 2009-09-15 10:25:30 Sample 00:30 Interval 00:30
0.3um 5694853 5633405
0.5um 61448 24721
5.0um 36727 36727
PREV
0001/0004
Mode: ISO Start: 2009-09-15 10:25:30
PREV ENTER
12
3. Select “CAL” to go to the ISO calculation result sc reen.
This screen shows the average, standard deviation, and UCL. At this calculation results display, Press “UP” or “DOWN” to select different channel size calculation results. Press “PREV” to return to the “Show Data Record” screen.
N o t e
If the buffer is filled with more than 7900 data record sets, the instrument still continues to count and save data but the number of data records shown on the default screen will be red and the buzzer will beep as an alarm. When the buffer is filled with the maximum capacity of 8000 records, the instrument will continue to count but the data will not be saved. The user must write down the data and clear the buffer (if necessary, please download the data to PC to save before deleting data from the instrument).
Clear Data Record Press the Enter key to clear all sa mpled d ata in the buffer. The screen will ask you to confirm your request.
ISO Unit: /m3
Measured Point s:2 AVG 100470
0.5um SD 38206 UCL 270669
PREV CAL
ISO Unit: /m3
Measured Point s:2
AVG 8985479
0.3um SD 4345502 UCL 28343704
PREV CAL
Do you want to del ete all data records?
[ENTER] to confirm [PREV] to cancel
13
Transmit Data Recor d Downloading the data to PC can be performed in the screen below. Please plug the USB cable to the instrument and your PC.
System Setting
System Setting Screen
1. UP/DOWN key t o select item and press the ENTER key to go to sub item ;
ENTER
Waiting for the computer to connect now!
[PREV] to cancel and return
PREV
Are you sure you want to delete all data now?
[OK] to confirm [PREV] to cancel
PREV
Set Time 11:28:12 Backlight < brighter > Location 001
PREV ENTER
2010/ 03 /24
Set Date
System Setting
14
2. UP/DOWN/LEFT/RIGHT key to set and press OK key to execute; Press the PREV key to go back to Main Menu.
Option Description
Set Date System Date( year, month , day ) Set Time System Time (24 hours, hour, minute, second) Backlight Brighter, Normal, Darker Location 1~199
Utility Setting You can set delay time, key sound, pump speed and battery mode in this screen.
Utility Menu
Option Description
Delay Time Period from starting pump to beginning sample ( 5~99s). Key Sound Sound of key. (On/Off) Pump Control
Press the Enter key to increase or decrease the pump speed. (The pump may slow down with age, or it may be necessary to increase speed if there are flow restrictions – such as long tubing). Use a flow meter to check the flow. When taking critical measurements, adjust the pump speed as necessary. (10~83)
Battery Mode Select the battery mode. (Ni-MH or Alkaline)
Sample Procedure
Note: when sampling
* press UP/DOWN key to convert the particle unit.
Utility Menu
Delay Time
05 sec
Key Sound < ON >
Pump Control < ** > Battery Mode < Ni-MH >
PREV ENTER
15
Manual mode
Press START/ENTER to start sampling.
STOP Waiting MENU
LOC. 001
00:04
DELAY 00:05
0 0 0
CNT
0.3μm
1.0μm
5.0μm
0 0 0
MANUAL 0004/8000 09:57
STOP Sampling MENU
LOC. 001
00:12
0.3μm
1.0μm
5.0μm
1640
234 6
1400
228 6
CNT
START Stopped MENU
MANUAL
0005/8000 10:01
CNT
LOC. 001
04:24
0.3μm
1.0μm
5.0μm
23452
1058 24
22394 1034 24
START
STOP
Stop and data are saved automatically)
MANUAL 0004/8000 09:57
16
Auto mode
AUTO 0005/8000 10:05
CNT
0.3μm
1.0μm
5.0μm
0
0 0
0
0 0
LOC. 001 CYCLES 00/01
STIME 10:00 INT 15:00
START Stopped MENU
STOP Waiting MENU
LOC. 001 CYCLES 00/02
00:04
DELAY 00:05
0.3μm
1.0μm
5.0μm
0
0 0
0
0 0
AUTO 0005/8000 10:05
CNT
STOP Sampling MENU
LOC. 001 CYCLES 00/02
09:34
STIME 10:00
0.3μm
1.0μm
5.0μm
1427
53 3
1374
50 3
CNT
AUTO 0005/8000 10:05
START
Caution: When the
difference between i nt er val time and sampling time is longer than 15 sec, the pump will stop after each sampling and restart before the next sampling.
17
ISO mode
Caution: There are on ly m3/cf units in this mode.
STOP Holding MENU
LOC. 001 CYCLES 01/02
04:28
INT 15:00
0.3μm
1.0μm
5.0μm
27543
1436
67
CNT
AUTO 0006/8000 10:15
START Stopped MENU
LOC. 001 CYCLES 00/02
STIME 10:00 INT 15:00
26107
1369
67
0.3μm
1.0μm
5.0μm
27543
1436
67
26107
1369
67
CNT
AUTO 0008/8000 10:25
START Stopped MENU
LOC. 001 CYCLES 00/01
STIME 10:00 INT 15:00
ISO 001 0008/8000 10:25
0.3μm
1.0μm
5.0μm
/ m3
0 0 0
0 0 0
The data is saved automatically after ev er y sampling. Pressing “STOP” will finish sampling at anytime except during “Waiting” period.
The sampling stops automatically when all cycles have finished.
START
18
NEXT Stopped FINISH
LOC. 001 CYCLES 00/01
STIME 10:00 INT 15:00
0.3μm
1.0μm
5.0μm
234645
1453
43
220144
1411
43
/ m3
ISO 002 0012/8000 10:25
ISO Unit:/m3 Measured Points: 2 Sample Time: 10:00
AVG
234645
0.3μm SD 12345
UCL 2134
PREV
After the current sampling is finished, press “ENTER” to start the next sampling.
Press the “PREV” key to return to default screen. Press UP/DOWN to select the channel size shown.
FINISH
The measurement process of ISO executes as AUTO mode. Please refer to the above instruction.
Press the “PREV” key to finish this measurement. It will calculate and run into the ISO result interface.
ISO 001 0008/8000 10:25
0 0
0
0
0
0
0.3μm
1.0μm
5.0μm
/ m3
LOC. 001 CYCLES 00/01
00:04 DELAY 00:05
STOP Waiting MENU
19
Data Handling
USB Computer Communication
Mini USB Port
The Model P311 is equipped with a USB-compatible cable for uploading and downloading information to a PC. Plug the cable into the right side of the instrument as shown below.
Software Installation
The Airy P311 Software (Data Transfer Utility) comes as a CD including software and USB driv ers for the particle counter. Note: this version of the softw ar e only guarantee use in the Windows XP (SP2) or Windows Vista or Windows7 (32bits) OS. Installation consists of two parts:
Installation of Airy P311 Software. Installation of Custom USB Device.
Downloading Data
Connect a USB cable to the instrument and PC. Go to [Data Process] and then to [Transmit Data
Record]
. Double click [Airy P311 Softw ar e] icon, and the main appl ication screen will show up.
Waiting for the computer
to connect now!
[PREV] to cancel and return
20
Read Data】 【Read records】
Click Read Records. It takes a few moments to dow nload all the dat a dep endin g on the number o f samples stored in instrument. W hen it is finished, the main application screen will display as follows:
Save Data】 【Save all records】
After downloading data to PC, the other functions will be enabled. If you want to save all records, click Save All. You can select the file location and decide the file name.
Channel Size
Data Unit
Save all
21
To save the file, click Save, and then the data will be saved in the selected lo cat ion. To cancel the transfer, select Cancel. Data is stored in a .CSV file format that can be opened by most spreadsheet programs such as Microsoft® Excel®.
Save selected records When you need to save part of the record s, you can select the data to save.
Click Save Selected
You can specify the record number by t yping in the window. Note: the start number cannot exceed the finish number. Click OK to continue and the spe ci fi ed data range will be sav ed.
【Delete Data】 Delete Records
This operation will delete all the records saved in device. Please double-check before you delete data. When you click Delete Records, the below dialog show s up.
Save Selected
22
Click OK to continue, Click Cancel to stop.
Click OK to continue, Click Cancel to stop.
Click Cancel to stop. Click OK to delete data.
WARNING!
Deleting data is an irreversible operation. Download and save data before deleting in order to have a copy for future use.
23
Calibration
Please return the Airy Technology P311 to the manufacturer or the authorized service center for annual calibration.
24
A P P E N D I X A
Specifications
Specifications
Size Range 0.3 -5.0 μm
Channel Sizes
channel 1: 0.3/0.5μm channel 2:
0.5/1.0/2.0/2.5μm
channel 3: 5.0
μm
Counting Efficiency 50% at 0.3 μm; 100% for particles > 0.45 μm (per JIS) Concentration Limits 4,000,000 particles / ft3 at 10% coincidence loss Light Source Laser diode Zero Count Level <1 count / 5 minutes Meets JIS B9921 Flow Rate 0.1 CFM (2.83 LPM) Calibration NIST traceable Sample Probe/Tubing Isokinetic sampling probe, probe for tubing Sampling Modes Manual, Automatic and ISO ISO Certification
ISO 5-9
@ 0.3-5.0μm*
Sampling Time 1 second to 99 minutes 59 seconds(Configurable) Sampling Frequency 1 to 2000 cycles or continuous(Configurable) Sample Output Internal HEPA filter Vacuum Source Internal pump Communication Mode USB Data Storage 8000 sample records Status Indicators battery used, over range alarm Display 3.5-inch 320 x 240 Color LCD Power DC 5V 0.7A (Mini USB TYPE-B) Battery 4 x AA
Battery Life
Up to 4.5 hours of continuous use (LCD Backlight low, Included Ni-
MH
Battery) Dimensions (L x W x H) 178x90x47mm (without isokinetic inlet) Weight 480g (without battery) Standards CE, JISB9921, ISO 21501-4 Warranty 1 year limited warranty Operating Conditions 5° to 35°C 20% to 95%RH non-condensing Storage Conditions -20° to 50°C Up to 98%RH non-condensing
Included Accessories
AC adapter, Isokinetic inlet, USB cable, Zero filter, Software,
4 x AA batteries with charger, Carrying case
* Exclude ISO 5 @ 5.0 μm
Loading...