Airwell AWAU-YKD009-H11, AWAU-YKD018-H11, AWSI-HKD009-N11, AWSI-HKD018-N11, AWSI-HKD024-N11 Service Manual

...
HKD DCI Series
Indoor Units
AWSI-HKD009-N11
7SP023030
AWAU-YKD009-H11
7SP062874
AWSI-HKD012-N11
7SP023031
AWAU-YKD012-H11
7SP062875
AWSI-HKD018-N11
7SP023032
AWAU-YKD018-H11
7SP062876
AWSI-HKD024-N11
7SP023033
AWAU-YKD024-H11
7SP062877
REFRIGERANT
R410A
REFRIGERANT
SM HKD DCI 2 GB
CONTENTS
1. Precaution ................................................................................................................................................. 3
2. Function .................................................................................................................................................... 6
3. Product Specification .............................................................................................................................. 7
4. Dimension ................................................................................................................................................ 11
5. Performance data ................................................................................................................................... 17
6. Refrigerant Cycle Diagram .................................................................................................................... 25
7. Wiring diagram ....................................................................................................................................... 26
8. Installation Details .................................................................................................................................. 30
9. Operation Characteristics ..................................................................................................................... 37
10. Electronic function ................................................................................................................................ 38
11. Troubleshooting ..................................................................................................................................... 46
12. Exploded view and spare part list ........................................................................................................ 64
PRECAUTION
HKD DCI 3 Version - 2
1. Precaution
1.1 Safety Precaution
To prevent injury to the user or other
people and property damage, the following instructions must be followed.
Incorrect operation due to ignoring
instruction will cause harm or damage.
Before service the unit, be sure to
read this service manual at first.
1.2 Warning
Installation
Do not use a defective or underrated
circuit breaker. Use this appliance on a dedicated circuit.
There is risk of fire or electric shock.
For electrical work, contact the dealer,
seller, a qualified electrician, or an authorized service center.
Do not disassemble or repair the product, there is risk of fire or electric shock.
Always ground the product.
There is risk of fire or electric shock.
Install the panel and the cover of
control box securely.
There is risk of fire of electric shock.
Always install a dedicated circuit and
breaker.
Improper wiring or installation may cause fore or electric shock.
Use the correctly rated breaker of
fuse.
There is risk of fire or electric shock.
Do not modify or extend the power
cable.
There is risk of fire or electric shock.
Do not install, remove, or reinstall the
unit by yourself (customer).
There is risk of fire, electric shock, explosion, or injury.
Be caution when unpacking and
installing the product.
Sharp edges could cause injury, be especially
careful of the case edges and the fins on the condenser and evaporator.
For installation, always contact the
dealer or an authorized service center.
Do not install the product on a
defective installation stand.
Be sure the installation area does not
deteriorate with age.
If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury.
Do not let the air conditioner run for a
long time when the humidity is very high and a door or a window is left open.
Take care to ensure that power cable
could not be pulled out or damaged during operation.
There is risk of fire or electric shock.
Do not place anything on the power
cable.
There is risk of fire or electric shock.
Do not plug or unplug the power
supply plug during operation.
There is risk of fire or electric shock.
Do not touch (operation) the product
with wet hands.
Do not place a heater or other
appliance near the power cable.
There is risk of fire and electric shock.
Do not allow water to run into
electrical parts.
It may cause fire, failure of the product, or electric shock.
Do not store or use flammable gas or
combustible near the product.
There is risk of fire or failure of product.
Do not use the product in a tightly
closed space for a long time.
Oxygen deficiency could occur.
When flammable gas leaks, turn off
the gas and open a window for ventilation before turn the product on.
If strange sounds or smoke comes
from product, turn the breaker off or disconnect the power supply cable.
PRECAUTION
Version - 2 4 HKD DCI
There is risk of electric shock or fire.
Stop operation and close the window
in storm or hurricane. If possible, remove the product from the window before the hurricane arrives.
There is risk of property damage, failure of product, or electric shock.
Do not open the inlet grill of the
product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.)
There is risk of physical injury, electric shock, or product failure.
When the product is soaked, contact
an authorized service center.
There is risk of fire or electric shock.
Be caution that water could not enter
the product.
There is risk of fire, electric shock, or product damage.
Ventilate the product from time to
time when operating it together with a stove etc.
There is risk of fire or electric shock.
Turn the main power off when
cleaning or maintaining the product.
There is risk of electric shock.
When the product is not be used for a
long time, disconnect the power supply plug or turn off the breaker.
There is risk of product damage or failure, or unintended operation.
Take care to ensure that nobody
could step on or fall onto the outdoor unit.
This could result in personal injury and product damage.
CAUTION
Always check for gas (refrigerant)
leakage after installation or repair of product.
Low refrigerant levels may cause failure of product.
Install the drain hose to ensure that
water is drained away properly.
A bad connection may cause water leakage.
Keep level even when installing the
product.
It can avoid vibration of water leakage.
Do not install the product where the
noise or hot air from the outdoor unit could damage the neighborhoods.
It may cause a problem for your neighbors.
Use two or more people to lift and
transport the product.
Do not install the product where it will
be exposed to sea wind (salt spray) directly.
It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation.
Operational
Do not expose the skin directly to
cool air for long time. (Do not sit in the draft).
Do not use the product for special
purposes, such as preserving foods, works of art etc. It is a consumer air conditioner, not a precision refrigerant system.
There is risk of damage or loss of property.
Do not block the inlet or outlet of air
flow.
Use a soft cloth to clean. Do not use
harsh detergents, solvents, etc.
There is risk of fire, electric shock, or damage to the plastic parts of the product.
Do not touch the metal parts of the
product when removing the air filter. They are very sharp.
Do not step on or put anything on the
product. (outdoor units)
Always insert the filter securely.
Clean the filter every two weeks or more often if necessary.
A dirty filter reduces the efficiency of the air conditioner and could cause product malfunction or damage.
Do not insert hands or other objects
through air inlet or outlet while the product is operated.
PRECAUTION
HKD DCI 5 Version - 2
Do not drink the water drained from
the product.
Use a firm stool or ladder when
cleaning or maintaining the product.
Be careful and avoid personal injury.
Replace the all batteries in the remote
control with new ones of the same type. Do not mix old and new batteries or different types of batteries.
There is risk of fire or explosion.
Do not recharge or disassemble the
batteries. Do not dispose of batteries in a fire.
They may burn of explode.
If the liquid from the batteries gets
onto your skin or clothes, wash it well with clean water. Do not use the remote of the batteries have leaked.
FUNCTIONS
Version - 2 6 HKD DCI
2. Function
Model Names of Indoor/Outdoor Units
3 D
Inverter
Capacity
Indoor units
Outdoor units
9K
AWSI-HKD009-N11
AWAU-YKD009-H11
12k
AWSI-HKD012-N11
AWAU-YKD012-H11
18k
AWSI-HKD018-N11
AWAU-YKD018-H11
24k
AWSI-HKD024-N11
AWAU-YKD024-H11
Killer Of Formaldehyde
Silver Ico Filter(O)
Vitamin C Filter(O)
3M HAM Filter(O)
Bio Filter(O)
Golden Fin(O)
Ionizer(O)
Compressor Crankcase Heater(O)
1W Standby
Louver Position Memory Function
Refrigerant Leakage Detect
Self-diag. Function
Hydrophilic Aluminum Fin
Anti-rust Cabinet
Valve Protection Cover
PTC Heating Belt(O)
Filter
2 ways of drainage
O: optional function
PRODUCT SPECIFICATION
HKD DCI 7 Version - 2
3. Product Specification
3.1 AWSI-HKD009-N11 / AWAU-YKD009-H11
MODEL INDOOR UNIT
AWSI-HKD009-N11
Model Outdoor Unit
AWAU-YKD009-H11
Installation Method of Pipe
Flared
Characteristics
Units
Cooling
Heating
Average
Warm
Cold
Capacity
(1)
kW
2.65(1.2-3.3)
2.8(0.85-3.7)
Pdesign
kW
2.65
2.4
2.8
3
SEER /SCOP
(2)
W/W
6.9
4
5.1
3.3
Energy efficiency class
A++
A+
A+++
B
Annual energy consumption
kWh
135
840
769
1910
Tbiv oC
N/A
-7 2 -15
Tol oC
N/A
-15
Power supply
V/Ph/Hz
220-240V/Single/50Hz
Circuit breaker rating A 10
INDOOR
Fan type & quantity
Cross flow fan x1
Fan speeds
H/M/L/VL
RPM
1150 / 1000 / 800
Air flow
(3)
H/M/L/VL
m3/hr
430/380/320/230
External static pressure
Min-Max
Pa
0
Sound power level
(4)
H/M/L
dB(A)
54
Sound pressure level
(5)
H/M/L/VL
dB(A)
38/35/31/22
Moisture removal
l/hr
1
Condensate drain tube I.D
mm
16
Dimensions
WxHxD
mm
715x250x188
Weight
kg
6.5
Package dimensions
LxWxH
mm
775x260x324
Packaged weight
kg
8.2
Stacking height
units
8
OUTDOOR
Refrigerant control
EEV
Compressor type, model
Rotary DC Inverter
Fan type & quantity
Axial x 1
Fan speeds
H/L
RPM
810/710/520
Air flow
H/L
m3/hr
1900
Sound power level
(4)
H/L
dB(A)
60
Sound pressure level
(5)
H/L
dB(A)
50
Dimensions
WxHxD
mm
770x300x555
Weight
kg
26.6
Package dimensions
LxWxH
mm
900x345x585
Packaged weight
kg
29
Stacking height
Units
4
Refrigerant type
R410A
Refrigerant charge (standard connecting tubing length)
kg(5m)
0.8
Additional charge per 1 meter
gr / 1m
15
Connections between units
Liquid line
In.(mm)
1/4’’
Suction line
In.(mm)
3/8’’
Max.tubing length
m.
25
Max.height difference
m.
10
Operation control type
Remote control
Heating elements
kW
NA
Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units). (2) SEER / SCOP calculation accordance with EN14825.
PRODUCT SPECIFICATION
Version - 2 8 HKD DCI
3.2 AWSI-HKD012-N11 / AWAU-YKD012-H11
Model Indoor Unit
AWSI-HKD012-N11
Model Outdoor Unit
AWAU-YKD012-H11
Installation Method of Pipe
Flared
Characteristics
Units
Cooling
Heating
Average
Warm
Cold
Capacity
(1)
kW
3.54(1.3-4.4)
3.5(1.2-4.8)
Pdesign
kW
3.54
2.6
3.2
3.2
SEER /SCOP
(2)
W/W
6.8
4.4
5.3
3.4
Energy efficiency class
A++
A+
A+++
A
Annual energy consumption
kWh
183
828
846
1977
Tbiv oC
N/A
-7 2 -15
Tol oC
N/A
-15
Power supply
V/Ph/Hz
220-240V/Single/50Hz
Circuit breaker rating A 10
INDOOR
Fan type & quantity
Cross flow fan x1
Fan speeds
H/M/L/VL
RPM
1200 / 1050 / 800
Air flow
(3)
H/M/L/VL
m3/hr
480/430/390/310
External static pressure
Min-Max
Pa
0
Sound power level
(4)
H/M/L
dB(A)
53
Sound pressure level
(5)
H/M/L/VL
dB(A)
36/32/29/23
Moisture removal
l/hr
1.2
Condensate drain tube I.D
mm
16
Dimensions
WxHxD
mm
800x275x188
Weight
kg
7.4
Package dimensions
LxWxH
mm
865x265x350
Packaged weight
kg
9.5
Stacking height
units
8
OUTDOOR
Refrigerant control
EEV
Compressor type, model
Rotary DC Inverter
Fan type & quantity
Axial x 1
Fan speeds
H/L
RPM
810/710/520
Air flow
H/L
m3/hr
2000
Sound power level
(4)
H/L
dB(A)
62
Sound pressure level
(5)
H/L
dB(A)
52
Dimensions
WxHxD
mm
800x333x554
Weight
kg
29.1
Package dimensions
LxWxH
mm
920x390x615
Packaged weight
kg
31.9
Stacking height
Units
4
Refrigerant type
R410A
Refrigerant charge (standard connecting tubing length)
kg(5m)
0.95
Additional charge per 1 meter
gr / 1m
15
Connections between units
Liquid line
In.(mm)
1/4’’
Suction line
In.(mm)
3/8’’
Max.tubing length
m.
25
Max.height difference
m.
10
Operation control type
Remote control
Heating elements
kW
NA
Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units). (2) SEER / SCOP calculation accordance with EN14825.
PRODUCT SPECIFICATION
HKD DCI 9 Version - 2
3.3 AWSI-HKD018-N11 / AWAU-YKD018-H11
Model Indoor Unit
AWSI-HKD018-N11
Model Outdoor Unit
AWAU-YKD018-H11
Installation Method of Pipe
Flared
Characteristics
Units
Cooling
Heating
Average
Warm
Cold
Capacity
(1)
kW
5.0(1.8-6.1)
5.0(1.4-6.7)
Pdesign
kW 5 4.2
4.6
5
SEER /SCOP
(2)
W/W
6.5
4.2
5.1
3.3
Energy efficiency class
A++
A+
A+++
B
Annual energy consumption
kWh
270
1400
1263
3182
Tbiv oC
N/A
-7 2 -15
Tol oC
N/A
-15
Power supply
V/Ph/Hz
220-240V/Single/50Hz
Circuit breaker rating A 16
INDOOR
Fan type & quantity
Cross flow fan x1
Fan speeds
H/M/L/VL
RPM
1100 / 800 / 700
Air flow
(3)
H/M/L/VL
m3/hr
610/540/460/360
External static pressure
Min-Max
Pa
0
Sound power level
(4)
H/M/L
dB(A)
57
Sound pressure level
(5)
H/M/L/VL
dB(A)
36/33/29/23
Moisture removal
l/hr
1.7
Condensate drain tube I.D
mm
16
Dimensions
WxHxD
mm
940x275x205
Weight
kg
9
Package dimensions
LxWxH
mm
1015x350x265
Packaged weight
kg
12.2
Stacking height
units
7
OUTDOOR
Refrigerant control
EEV
Compressor type, model
Rotary DC Inverter
Fan type & quantity
Axial x 1
Fan speeds
H/L
RPM
810/700/550
Air flow
H/L
m3/hr
2100
Sound power level
(4)
H/L
dB(A)
65
Sound pressure level
(5)
H/L
dB(A)
55
Dimensions
WxHxD
mm
800x333x554
Weight
kg
37.8
Package dimensions
LxWxH
mm
920x390x615
Packaged weight
kg
40.5
Stacking height
Units
4
Refrigerant type
R410A
Refrigerant charge (standard connecting tubing length)
kg(5m)
1.48
Additional charge per 1 meter
gr / 1m
15
Connections between units
Liquid line
In.(mm)
1/4’’
Suction line
In.(mm)
1/2’’
Max.tubing length
m.
30
Max.height difference
m.
20
Operation control type
Remote control
Heating elements
kW
NA
Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units). (2) SEER / SCOP calculation accordance with EN14825.
PRODUCT SPECIFICATION
Version - 2 10 HKD DCI
3.4 AWSI-HKD012-N11 / AWAU-YKD012-H11
Model Indoor Unit
AWSI-HKD024-N11
Model Outdoor Unit
AWAU-YKD024-H11
Installation Method of Pipe
Flared
Characteristics
Units
Cooling
Heating
Average
Warm
Cold
Capacity
(1)
kW
6.8(2.7-7.8)
7.5(1.6-8.7)
Pdesign
kW
6.8
5.5
6.7
7
SEER /SCOP
(2)
W/W
6.3 4 5.1
3.3
Energy efficiency class
A++
A+
A+++
B
Annual energy consumption
kWh
378
1925
1840
4455
Tbiv oC
N/A
-7 2 -15
Tol oC
N/A
-15
Power supply
V/Ph/Hz
220-240V/Single/50Hz
Circuit breaker rating A 25
INDOOR
Fan type & quantity
Cross flow fan x1
Fan speeds
H/M/L/VL
RPM
1180 / 1100 / 900
Air flow
(3)
H/M/L/VL
m3/hr
960//890/820/650
External static pressure
Min-Max
Pa
0
Sound power level
(4)
H/M/L
dB(A)
63
Sound pressure level
(5)
H/M/L/VL
dB(A)
43/40/37/31
Moisture removal
l/hr
2.4
Condensate drain tube I.D
mm
16
Dimensions
WxHxD
mm
1045x315x235
Weight
kg
12
Package dimensions
LxWxH
mm
1135x315x395
Packaged weight
kg
15.2
Stacking height
units
7
OUTDOOR
Refrigerant control
EEV
Compressor type, model
Rotary DC Inverter
Fan type & quantity
Axial x 1
Fan speeds
H/L
RPM
810/750/600
Air flow
H/L
m3/hr
2700
Sound power level
(4)
H/L
dB(A)
68
Sound pressure level
(5)
H/L
dB(A)
59
Dimensions
WxHxD
mm
845x363x702
Weight
kg
48.4
Package dimensions
LxWxH
mm
965x395x755
Packaged weight
kg
51.6
Stacking height
Units
3
Refrigerant type
R410A
Refrigerant charge (standard connecting tubing length)
kg(5m)
2
Additional charge per 1 meter
gr / 1m
30
Connections between units
Liquid line
In.(mm)
3/8"
Suction line
In.(mm)
5/8"
Max.tubing length
m.
50
Max.height difference
m.
25
Operation control type
Remote control
Heating elements
kW
NA
Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units). (2) SEER / SCOP calculation accordance with EN14825.
DIMENSION
HKD DCI 11 Version - 2
4. Dimension
4.1 Indoor Unit
W
D
H
Model
W D H
AWSI-HKD009-N11
715
188
250
AWSI-HKD012-N11
800
188
275
AWSI-HKD018-N11
940
205
275
AWSI-HKD024-N11
1045
235
315
DIMENSIONS
Version - 2 12 HKD DCI
For AWSI-HKD009-N11
For AWSI-HKD012-N11
DIMENSION
HKD DCI 13 Version - 2
For AWSI-HKD018-N11
For AWSI-HKD024-N11
DIMENSIONS
Version - 2 14 HKD DCI
4.2 Outdoor Unit
More than 30cm
More than 60cm
More than 200cm
More than 30cm
More than 60cm (Service space)
Fence or
obstacles
For AWAU-YKD009-H11
487 W1
70 W2
298
555
300 D
H
12
60 93
H1 H2
D1
770 W
779 W3
322
D2
25 B1
90 B2
61.5 A2
12 A1
R6
286
D3
DIMENSION
HKD DCI 15 Version - 2
For AWAU-YKD012-H11, AWAU-YKD018-H11
800 W
514 W1
554
60
85.5
340
12.0
311
815 W3
365
333 D
70 W2
H
H1 H2
D1
D2
D3
62 B1
106 B2
20 A1
R20
R6
61.6 A2
DIMENSIONS
Version - 2 16 HKD DCI
For AWAU-YKD024-H11
PERFORMANCE DATA
HKD DCI 17 Version - 2
5. Performance data
5.1 AWSI-HKD009-N11 / AWAU-YKD009-H11
1) Cooling
ID COIL ENTERING AIR DB/WB TEMPERATURE [C0]
OD COIL ENTERING AIR DB
TEMPERATURE [C0]
DATA
22/15
24/17
27/19
29/21
32/23
-10 - 20
(protection range)
TC
80 - 110 % of nominal
SC
80 - 105 % of nominal
PI
25 - 50 % of nominal
25
TC
2.56
2.73
2.90
3.06
3.23
SC
1.98
2.02
2.06
2.10
2.14
PI
0.61
0.62
0.63
0.64
0.66
30
TC
2.44
2.61
2.77
2.94
3.11
SC
1.93
1.97
2.01
2.05
2.09
PI
0.68
0.69
0.70
0.72
0.73
35
TC
2.32
2.48
2.65
2.82
2.98
SC
1.88
1.92
1.96
2.00
2.04
PI
0.75
0.76
0.78
0.79
0.80
40
TC
2.19
2.36
2.53
2.69
2.86
SC
1.83
1.87
1.91
1.95
1.99
PI
0.82
0.83
0.85
0.86
0.87
46
TC
2.04
2.21
2.38
2.55
2.71
SC
1.77
1.81
1.85
1.89
1.93
PI
0.91
0.92
0.93
0.94
0.96
Legend:
TC - Total Cooling Capacity [kW] SC - Sensible Capacity [kW] PI - Power Input [kW] WB - Wet Bulb Temperature DB - Dry Bulb Temperature ID - Indoor OD - Outdoor
PERFORAMCNE DATA
Version - 2 18 HKD DCI
2) Heating
ID COIL ENTERING AIR DB TEMPERATURE [C0]
OD COIL ENTERING
AIR DB/WB
TEMPERATURE [C0]
DATA
15
20
25
-15/-16
TC
1.78
1.66
1.53
PI
0.43
0.48
0.52
-10/-12
TC
1.98
1.86
1.73
PI
0.52
0.56
0.61
-7/-8
TC
2.14
2.01
1.89
PI
0.59
0.63
0.68
-1/-2
TC
2.21
2.09
1.96
PI
0.62
0.66
0.71
2/1
TC
2.26
2.14
2.01
PI
0.64
0.69
0.73
7/6
TC
2.92
2.80
2.68
PI
0.68
0.72
0.76
10/9
TC
3.09
2.96
2.84
PI
0.72
0.76
0.80
15/12
TC
3.25
3.12
3.00
PI
0.76
0.80
0.84
15-24
TC
85 - 105 % of nominal
(Protection Range)
PI
80 - 120 % of nominal
Legend
TC - Total Capacity [kW] PI - Power Input [kW] WB -Wet Bulb Temperature DB -Dry Bulb Temperature ID - Indoor OD – Outdoor
PERFORMANCE DATA
HKD DCI 19 Version - 2
5.2 AWSI-HKD012-N11 / AWAU-YKD012-H11
1) Cooling
ID COIL ENTERING AIR DB/WB TEMPERATURE [C0]
OD COIL ENTERING
AIR DB
TEMPERATURE [C0]
DATA
22/15
24/17
27/19
29/21
32/23
-10 - 20 (protection range)
TC
80 - 110 % of nominal
SC
80 - 105 % of nominal
PI
25 - 50 % of nominal
25
TC
3.42
3.65
3.87
4.09
4.32
SC
2.61
2.67
2.72
2.77
2.83
PI
0.86
0.88
0.89
0.91
0.93
30
TC
3.26
3.48
3.70
3.93
4.15
SC
2.55
2.60
2.65
2.71
2.76
PI
0.96
0.98
0.99
1.01
1.03
35
TC
3.09
3.32
3.54
3.76
3.99
SC
2.48
2.53
2.59
2.64
2.69
PI
1.06
1.08
1.10
1.11
1.13
40
TC
2.93
3.15
3.38
3.60
3.82
SC
2.42
2.47
2.52
2.58
2.63
PI
1.16
1.18
1.20
1.21
1.23
46
TC
2.73
2.95
3.18
3.40
3.63
SC
2.34
2.39
2.44
2.50
2.55
PI
1.28
1.30
1.32
1.33
1.35
Legend:
TC - Total Cooling Capacity [kW] SC - Sensible Capacity [kW] PI - Power Input [kW] WB - Wet Bulb Temperature DB - Dry Bulb Temperature ID - Indoor OD - Outdoor
PERFORAMCNE DATA
Version - 2 20 HKD DCI
2) Heating
ID COIL ENTERING AIR DB TEMPERATURE [C0]
OD COIL ENTERING
AIR DB/WB
TEMPERATURE [C0]
DATA
15
20
25
-15/-16
TC
2.23
2.07
1.92
PI
0.56
0.62
0.68
-10/-12
TC
2.48
2.32
2.17
PI
0.68
0.74
0.79
-7/-8
TC
2.67
2.51
2.36
PI
0.77
0.82
0.88
-1/-2
TC
2.76
2.61
2.45
PI
0.81
0.87
0.92
2/1
TC
2.83
2.67
2.51
PI
0.84
0.90
0.95
7/6
TC
3.66
3.50
3.34
PI
0.88
0.94
1.00
10/9
TC
3.86
3.70
3.55
PI
0.94
0.99
1.05
15/12
TC
4.06
3.90
3.75
PI
0.99
1.05
1.10
15-24
TC
85 - 105 % of nominal
(Protection Range)
PI
80 - 120 % of nominal
Legend
TC - Total Capacity [kW] PI - Power Input [kW] WB -Wet Bulb Temperature DB -Dry Bulb Temperature ID - Indoor OD – Outdoor
PERFORMANCE DATA
HKD DCI 21 Version - 2
5.3 AWSI-HKD018-N11 / AWAU-YKD018-H11
1) Cooling
ID COIL ENTERING AIR DB/WB TEMPERATURE [C0]
OD COIL ENTERING
AIR DB
TEMPERATURE [C0]
DATA
22/15
24/17
27/19
29/21
32/23
-10 - 20 (protection range)
TC
80 - 110 % of nominal
SC
80 - 105 % of nominal
PI
25 - 50 % of nominal
25
TC
4.83
5.15
5.47
5.78
6.10
SC
3.74
3.82
3.90
3.97
4.05
PI
1.21
1.24
1.26
1.28
1.31
30
TC
4.60
4.92
5.23
5.55
5.86
SC
3.65
3.72
3.80
3.88
3.95
PI
1.36
1.38
1.40
1.43
1.45
35
TC
4.37
4.68
5.00
5.32
5.63
SC
3.55
3.63
3.71
3.78
3.86
PI
1.50
1.52
1.54
1.57
1.59
40
TC
4.14
4.45
4.77
5.08
5.40
SC
3.46
3.54
3.61
3.69
3.76
PI
1.64
1.66
1.69
1.71
1.73
46
TC
3.86
4.17
4.49
4.80
5.12
SC
3.35
3.42
3.50
3.57
3.65
PI
1.81
1.83
1.86
1.88
1.90
Legend:
TC - Total Cooling Capacity [kW] SC - Sensible Capacity [kW] PI - Power Input [kW] WB - Wet Bulb Temperature DB - Dry Bulb Temperature ID - Indoor OD - Outdoor
PERFORAMCNE DATA
Version - 2 22 HKD DCI
2) Heating
ID COIL ENTERING AIR DB TEMPERATURE [C0]
OD COIL ENTERING
AIR DB/WB
TEMPERATURE [C0]
DATA
15
20
25
-15/-16
TC
3.18
2.96
2.74
PI
0.81
0.89
0.97
-10/-12
TC
3.54
3.32
3.10
PI
0.98
1.06
1.14
-7/-8
TC
3.81
3.59
3.37
PI
1.10
1.18
1.27
-1/-2
TC
3.95
3.73
3.50
PI
1.16
1.25
1.33
2/1
TC
4.04
3.82
3.59
PI
1.21
1.29
1.37
7/6
TC
5.22
5.00
4.78
PI
1.27
1.35
1.43
10/9
TC
5.51
5.29
5.07
PI
1.34
1.43
1.51
15/12
TC
5.80
5.58
5.35
PI
1.42
1.50
1.58
15-24
TC
85 - 105 % of nominal
(Protection Range)
PI
80 - 120 % of nominal
Legend
TC - Total Capacity [kW] PI - Power Input [kW] WB -Wet Bulb Temperature DB -Dry Bulb Temperature ID - Indoor OD – Outdoor
PERFORMANCE DATA
HKD DCI 23 Version - 2
5.4 AWSI-HKD024-N11 / AWAU-YKD024-H11
1) Cooling
ID COIL ENTERING AIR DB/WB TEMPERATURE [C0]
OD COIL ENTERING
AIR DB
TEMPERATURE [C0]
DATA
22/15
24/17
27/19
29/21
32/23
-10 - 20 (protection range)
TC
80 - 110 % of nominal
SC
80 - 105 % of nominal
PI
25 - 50 % of nominal
25
TC
6.57
7.00
7.43
7.86
8.29
SC
4.94
5.04
5.15
5.25
5.35
PI
1.89
1.93
1.97
2.00
2.04
30
TC
6.26
6.69
7.12
7.55
7.98
SC
4.82
4.92
5.02
5.12
5.22
PI
2.12
2.15
2.19
2.22
2.26
35
TC
5.94
6.37
6.80
7.23
7.66
SC
4.69
4.80
4.90
5.00
5.10
PI
2.34
2.37
2.41
2.45
2.48
40
TC
5.62
6.05
6.48
6.91
7.34
SC
4.57
4.67
4.77
4.87
4.97
PI
2.56
2.60
2.63
2.67
2.70
46
TC
5.24
5.67
6.10
6.53
6.96
SC
4.42
4.52
4.62
4.72
4.82
PI
2.83
2.86
2.90
2.93
2.97
Legend:
TC - Total Cooling Capacity [kW] SC - Sensible Capacity [kW] PI - Power Input [kW] WB - Wet Bulb Temperature DB - Dry Bulb Temperature ID - Indoor OD - Outdoor
PERFORAMCNE DATA
Version - 2 24 HKD DCI
2) Heating
ID COIL ENTERING AIR DB TEMPERATURE [C0]
OD COIL ENTERING
AIR DB/WB
TEMPERATURE [C0]
DATA
15
20
25
-15/-16
TC
4.77
4.44
4.11
PI
1.40
1.55
1.69
-10/-12
TC
5.31
4.98
4.65
PI
1.69
1.84
1.98
-7/-8
TC
5.72
5.39
5.05
PI
1.91
2.05
2.19
-1/-2
TC
5.92
5.59
5.25
PI
2.02
2.16
2.30
2/1
TC
6.06
5.72
5.39
PI
2.09
2.23
2.37
7/6
TC
7.83
7.50
7.17
PI
2.20
2.34
2.48
10/9
TC
8.27
7.93
7.60
PI
2.33
2.47
2.61
15/12
TC
8.70
8.36
8.03
PI
2.46
2.60
2.75
15-24
TC
85 - 105 % of nominal
(Protection Range)
PI
80 - 120 % of nominal
Legend
TC - Total Capacity [kW] PI - Power Input [kW] WB -Wet Bulb Temperature DB -Dry Bulb Temperature ID - Indoor OD – Outdoor
REFRIGERANT CYCLE DIAGRAM
HKD DCI 25 Version - 2
6. Refrigerant Cycle Diagram
CHECK VALVE (Heating Model only)
CAPILIARY TUBE
LIQUID SIDE
GAS SIDE
HEAT EXCHANGE
(EVAPORATOR)
HEAT EXCHANGE (CONDENSER)
Compressor
2-WAY VALVE
3-WAY VALVE
4-WAY VALVE
COOLING HEATING
T2 Evaporator temp. sensor
T1 Room temp. sensor
T3 Condenser temp. sensor
Accumulator
T5 Discharge temp. sensor
T4 Ambient temp. sensor
INDOOR OUTDOOR
WIRING DIAGRAM
Version - 2 26 HKD DCI
7. Wiring diagram
7.1 Indoor unit : AWSI-HKD009-N11, AWSI-HKD012-N11, AWSI-HKD018-N11, AWSI-HKD024-N11
WIRING DIAGRAM
HKD DCI 27 Version - 2
7.2 Outdoor unit: AWAU-YKD009-H11, AWAU-YKD012-H11
4-WAY
OPTIONAL: DC-FAN
CN 7
AC-FAN
CAPACITOR
CN 25
PAN HEATER
CRANKCASE HEATER
B
R
OW
N
INDOOR UNIT
S
1
2(N)
L
N
B
L
U
E
Y/G
L
Y/G
AMBIENT TEMP. SENSOR
CONDENSER TEMP SENSOR.
Y/G
Y/G
Y/G
Y/G
Y/G
U
V
W
BLUE
RED
BLACK
WIRING DIAGRAM
Version - 2 28 HKD DCI
7.3 Outdoor unit: AWAU-YKD018-H11
WIRING DIAGRAM
HKD DCI 29 Version - 2
7.4 Outdoor unit: AWAU-YKD024-H11
INSTALLATION DETAILS
Version - 2 30 HKD DCI
8. Installation Details
8.1 Wrench torque sheet for installation
Outside diameter
Torque
Additional tightening torque
mm
inch
N.cm
N.cm
Ф6.35
1/4
1500(153kgf.cm)
1600(163kgf.cm)
Ф9.52
3/8
2500(255kgf.cm)
2600(265kgf.cm)
Ф12.7
1/2
3500(357kgf.cm)
3600(367kgf.cm)
Ф15.9
5/8
4500(459kgf.cm)
4700(479kgf.cm)
Ф19
3/4
6500(663kgf.cm)
6700(683kgf.cm)
8.2 Connecting the cables
The power cord of connect should be selected according to the following specifications sheet.
Rated current of appliance
Nominal cross-sectional area (mm²)
>3 and ≤6
0.75
>6 and ≤10
1
>10 and ≤16
1.5
>16 and ≤25
2.5
The cable size and the current of the fuse or switch are determined by the maximum current indicated on the nameplate which located on the side panel of the unit. Please refer to the nameplate before selecting the cable, fuse and switch.
INSTALLATION DETAILS
HKD DCI 31 Version - 2
8.3 Pipe length and the elevation The pipe length and refrigerant amount:
Model
Pipe size
Standard
length
(m)
Max.
Elevation
B (m)
Max.
Length
A (m)
Additional refrigerant
(g/m)
Gas
Liquid
AWSI-HKD009-N11 / AWAU-YKD009-H11
3/8’’
(Ф9.52)
1/4’’
(Ф6.35)
5
10
25
15
AWSI-HKD012-N11 / AWAU-YKD012-H11
3/8’’
(Ф9.52)
1/4’’
(Ф6.35)
5
10
25
15
AWSI-HKD018-N11 / AWAU-YKD018-H11
1/2’’
12.7)
1/4’’
(Ф6.35)
5
20
30
15
AWSI-HKD024-N11 / AWAU-YKD024-H11
5/8’’
(Ф15.9)
3/8’’
(Ф9.52)
5
25
50
30
Caution:
The capacity test is based on the standard length and the maximum permissive length is based on the system reliability.
INSTLATION DETAILS
Version - 2 32 HKD DCI
8.4 Installation for the first time
Air and moisture in the refrigerant system have undesirable effects as below:
Pressure in the system rises.
Operating current rises.
Cooling or heating efficiency drops.
Moisture in the refrigerant circuit may
freeze and block capillary tubing.
Water may lead to corrosion of parts in the refrigerant system.
Therefore, the indoor units and the pipes between indoor and outdoor units must be leak tested and evacuated to remove gas and moisture from the system.
Gas leak check (Soap water method):
Apply soap water or a liquid neutral detergent on the indoor unit connections or outdoor unit connections by a soft brush to check for leakage of the connecting points of the piping. If bubbles come out, the pipes have leakage.
8.4.1 Air purging with vacuum pump
1) Completely tighten the flare nuts of the
indoor and outdoor units, confirm that both the 2-way and 3-way valves are set to the closed position.
2) Connect the charge hose with the push pin
of handle lo to the 3-way valves gas service port...
3) Connect the charge hose of handle hi
connection to the vacuum pump.
4) Fully open the handle Lo of the manifold valve.
5) Operate the vacuum pump to evacuate.
6) Make evacuation for 30 minutes and check whether the compound meter indicates
-0.1Mpa. If the meter does not indicate
-0.1Mpa after pumping 30 minutes, it should be pumped 20 minutes more. If the pressure can’t achieve -0.1Mpa after pumping 50 minutes, please check if there are some leakage points.
Fully close the handle Lo valve of the manifold valve and stop the operation of the vacuum pump. Confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump).
7) Turn the flare nut of the 3-way valves about 45° counterclockwise for 6 or 7seconds after the gas
Coming out, then tighten the flare nut again. Make sure the pressure display in the pressure indicator is a little higher than the atmosphere pressure. Then remove the charge hose from the 3 way valve.
8) Fully open the 2 way valve and 3 way valve and securely tighten the cap of the 3 way valve.
8.4.2 Air purging by refrigerant
Procedure:
1). Confirm that both the 2-way and 3-way valves
are set to the closed position.
2). Connect the charge set and a charging
INSTALLATION DETAILS
HKD DCI 33 Version - 2
cylinder to the service port of the 3-way valve.
3). Air purging. Open the valves on the charging cylinder and the charge set. Purge the air by loosening the flare nut on the 2-way valve approximately 45’ for 3 seconds then closing it for 1 minute; repeat 3 times. After purging the air, use a torque wrench to tighten the flare nut on the 2-way valve.
4). Check the gas leakage. Check the flare connections for gas leakage.
5). Discharge the refrigerant. Close the valve on the charging cylinder and discharge the refrigerant by loosening the flare nut on the 2-way valve approximately 45’ until the gauge indicates 0.3 to 0.5 Mpa.
6). Disconnect the charge set and the charging cylinder, and set the 2-way and 3-way valves to the open position. Be sure to use a hexagonal wrench to operate the valve stems.
7). Mount the valve stems nuts and the service port cap. Be sure to use a torque wrench to tighten the service port cap to a torque 18N·m. Be sure to check the gas leakage.
8.4.3 Adding the refrigerant if the pipe length >5m
Procedure:
1). Connect the charge hose to the charging
cylinder, open the 2-way valve and the 3-way valve. Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the cylinder. If the
refrigerant is R410A, make the cylinder bottom up to ensure the liquid charge.
2). Purge the air from the charge hose. Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air (be careful of the liquid refrigerant).
3) Put the charging cylinder onto the electronic scale and record the weight.
4) Operate the air conditioner at the cooling mode.
5) Open the valves (Low side) on the charge set and charge the system with liquid refrigerant.
6).When the electronic scale displays the proper weight (refer to the table), disconnect the charge hose from the 3-way valve’s service port immediately and turn off the air conditioner before disconnecting the hose.
7). Mount the valve stem caps and the service port Use torque wrench to tighten the service port cap to a torque of 18N.m. Be sure to check for gas leakage.
8.5 Adding the refrigerant after running the system for many years
Procedure:
1). Connect the charge hose to the 3-way service
port, open the 2-way valve and the 3-way valve. Connect the charge hose to the valve at the bottom of the cylinder. If the refrigerant is R410A, make the cylinder bottom up to ensure liquid charge.
2). Purge the air from the charge hose.
Open the valve at the bottom of the cylinder and press the check valve on the charge set to
INSTLATION DETAILS
Version - 2 34 HKD DCI
purge the air (be careful of the liquid refrigerant).
3) Put the charging cylinder onto the electronic scale and record the weight.
4) Operate the air conditioner at the cooling mode.
5) Open the valves (Low side) on the charge set and charge the system with liquid refrigerant.
6).When the electronic scale displays the proper weight (refer to the gauge and the pressure of the low side), disconnect the charge hose from the 3-way valve’s service port immediately and turn off the air conditioner before disconnecting the hose.
7). Mount the valve stem caps and the service port Use torque wrench to tighten the service port cap to a torque of 18N.m. Be sure to check for gas leakage.
8.6 Re-installation while the indoor unit need to be repaired
8.6.1 Collecting the refrigerant into the
outdoor unit
Procedure
1). Confirm that both the 2-way and 3-way valves
are set to the opened position Remove the valve stem caps and confirm that the valve stems are in the opened position. Be sure to use a hexagonal wrench to operate the valve stems.
2). Connect the charge hose with the push pin of
handle lo to the 3-way valves gas service port.
3). Air purging of the charge hose.
Open the handle Lo valve of the manifold valve slightly to purge air from the charge hose for 5
seconds and then close it quickly.
4). Set the 2-way valve to the close position.
5). Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 0.1MPa.
6). Set the 3-way valve to the closed position immediately Do this quickly so that the gauge ends up indicating 0.3 to 0.5Mpa. Disconnect the charge set, and tighten the 2-way and 3-way valve’s stem nuts. Use a torque wrench to tighten the 3-way valves service port cap to a torque of 18N.m. Be sure to check for gas leakage.
8.6.2 Air purging by the refrigerant
Procedure:
1). Confirm that both the 2-way and 3-way valves are set to the closed position.
2). Connect the charge set and a charging cylinder to the service port of the 3-way valve Leave the valve on the charging cylinder closed.
3). Air purging. Open the valves on the charging cylinder and the charge set. Purge the air by loosening the flare nut on the 2-way valve approximately 45’ for 3 seconds then closing it for 1 minute; repeat 3 times. After purging the air, use a torque wrench to tighten the flare nut on the 2-way valve.
4). Check the gas leakage Check the flare connections for gas leakage.
5). Discharge the refrigerant. Close the valve on the charging cylinder and discharge the refrigerant by loosening the flare nut on the 2-way valve approximately 45’ until the gauge indicates 0.3 to 0.5 Mpa.
INSTALLATION DETAILS
HKD DCI 35 Version - 2
6). Disconnect the charge set and the charging
cylinder, and set the 2-way and 3-way valves to the open position Be sure to use a hexagonal wrench to operate the valve stems.
7). Mount the valve stems nuts and the service
port cap Be sure to use a torque wrench to tighten the service port cap to a torque 18N.m. Be sure to check the gas leakage.
8.7 Re-installation while the outdoor unit need to be repaired
8.7.1 Evacuation for the whole system
Procedure:
1). Confirm that both the 2-way and 3-way
valves are set to the opened position.
2). Connect the vacuum pump to 3-way valve’s
service port.
3). Evacuation for approximately one hour.
Confirm that the compound meter indicates
-0.1Mpa.
4). Close the valve (Low side) on the charge set,
turn off the vacuum pump, and confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump).
5). Disconnect the charge hose from the vacuum
pump.
8.7.2 Refrigerant charging
Procedure:
1). Connect the charge hose to the charging cylinder, open the 2-way valve and the 3-way valve Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the cylinder. If the refrigerant is R410A, make the cylinder bottom up to ensure liquid charge.
2). Purge the air from the charge hose Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air (be careful of the liquid refrigerant).
3) Put the charging cylinder onto the electronic scale and record the weight.
4). Open the valves (Low side) on the charge set and charge the system with liquid refrigerant If the system cannot be charge with the specified amount of refrigerant, or can be charged with a little at a time (approximately 150g each time) , operating the air conditioner in the cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then repeat the procedure.
5).When the electronic scale displays the proper weight, disconnect the charge hose from the 3-way valve’s service port immediately If the system has been charged with liquid refrigerant while operating the air conditioner, turn off the air conditioner before disconnecting the hose.
6). Mounted the valve stem caps and the service port
INSTLATION DETAILS
Version - 2 36 HKD DCI
Use torque wrench to tighten the service port cap to a torque of 18N.m. Be sure to check for gas leakage
OPERATION CHARACTERISTICS
HKD DCI 37 Version - 2
9. Operation Characteristics
Temperature
Mode
Cooling operation
Heating operation
Drying operation
Room temperature
≥17
≤30
10
Outdoor temperature
050
-1530
050
-15℃~50
(For the models with
low temperature
cooling system)
CAUTION:
1. If the air conditioner is used beyond the above conditions, certain safety protection features
may come into operation and cause the unit to operate abnormally.
2. The room relative humidity should be less than 80%. If the air conditioner operates beyond this figure, the surface of the air conditioner may attract condensation. Please set the vertical air flow louver to its maximum angle (vertically to the floor), and set HIGH fan mode.
3. The optimum performance will be achieved during this operating temperature zone.
ELECTRONIC FUNCTION
Version - 2 38 HKD DCI
10. Electronic function
10.1 Abbreviation
T1: Indoor room temperature T2: Coil temperature of evaporator T3: Coil temperature of condenser T4: Outdoor ambient temperature T5: Compressor discharge temperature
10.2 Display function
10.2.1 Icon explanation on indoor display board.
2* 7 segments display
1. In normal situation, the setting temperature is displayed. (display room temp. in fan mode.)
2. Shows “SC” when self clean function is activated, ”FP” when 8ºC heating function is activated.
3. Shows the alarm code whenever there is an alarm.
ION INDICATOR
(optional)
Lights up when ionizer or plasma function is activated.
DEFROSTING
INDICATOR
Lights up when the unit is under defrosting operation or when the anti-cold air function is activated.
RUN INDICATOR
Lights up when the unit is in operation.
TIMER INDICATOR
Lights up when TIMER function is activated.
ELECTRONICS FUNCTION
HKD DCI 39 Version - 4
10.3 Main Protection
10.3.1 Three minutes delay at restart for
compressor
Less than 1 minute delay for the 1st time stand-up and 3 minutes delay for others.
10.3.2 Temperature protection of
compressor top
The unit will stop working when the compressor top temp. Protector cut off, and will restart after the compressor top temp. Protector restart.
10.3.3 Temperature protection of
compressor discharge
Compressor discharge temp. T5>115for 5s, compressor stops.
10.3.4 Fan speed is out of control
When indoor fan speed keeps too low (300RPM) for certain time, the unit will stop and the LED will display the failure
10.3.5 Inverter module protection
The Inverter module has a protection function about current, voltage and temperature. If these protections happen, the corresponding code will display on indoor unit and the unit will stop working.
10.3.6 Indoor fan delayed open function
When the unit starts up, the louver will be active immediately and the indoor fan will open 7s later. If the unit runs in heating mode, the indoor fan will be also controlled by anti-cold wind function.
10.3.7 Compressor preheating functions
Preheating permitting condition: When T4(outdoor ambient temperature)3°C , the preheating function will be activated.
10.3.8 Sensor protection at open circuit and
breaking disconnection.
When there’s only one temperature sensor in malfunction , the air conditioner will keep working but show the error code, in case of any emergency use. When there’s more than one temperature sensor in malfunction, the air conditioner will stop working.
10.3.9 Refrigerant leakage detection
This function is only active in cooling mode. It can better prevent the compressor being damaged by refrigerant leakage or compressor overload. Open condition: When compressor is active, the value of the Coil temperature of evaporator T2 has no change or very little change.
10.4 Operation Modes and Functions
10.4.1 Fan mode
(1) Outdoor fan and compressor stop. (2) Temperature setting function is disabled, and no setting temperature is displayed. (3) Indoor fan can be set to high/med/low/auto. (4) The louver operates same as in cooling mode. (5) Auto fan:
a
b
c
d
T1
e
10.4.2 Cooling Mode
10.4.2.1 Compressor running rules
When T1- Ts <ΔT -2, the compressor will stop, when T1Ts >ΔT -0.5℃,the compressor will be activated. ΔT is the programmed parameter of temperature compensation. When the AC run in mute mode, the compressor will run with low frequency. When the current is more than setting value, the current protection function will be activated, and the compressor will stop.
10.4.2.2 Outdoor fan running rules
The outdoor unit will be run at different fan
ELECTRONICS FUNCTION
Version - 2 40 HKD DCI
speed according to T4. For different outdoor units, the fan speeds are different.
T4
A+
A
B
C
D E
10.4.2.3 Indoor fan running rules
In cooling mode, indoor fan runs all the time and the speed can be selected as high, medium, low and auto. When the setting temp. is reached, if the compressor stop running, indoor fan motor will run in Minimum speed or setting speed. The indoor fan is controlled as below:
Setting fan
speed
Actual fan speed
H+(H+=H+G) A H(=H) B C
M+(M+=M+Z) D M(M=M) E F
L+(L+=L+D) G L(L=L) H I
T1-Td (°F)
L
L-(L-=L-D)
H
H-(H-=H-G)
M
M-(M-=M-Z)
The auto fan acts as below rules:
a
b
c
d
T1
e
10.4.2.4 Condenser temperature protection
T3
Resume
Off
Decrease
Hold
When condenser temperature temp. is more than setting value, the compressor will stop.
10.4.2.5 Evaporator temperature protection
When Evaporator temperature temp.is less than setting value, the compressor will stop.
10.4.3 Heating Mode
10.4.3.1 Compressor running rules
When T1-Ts>-ΔT, the compressor will stop, when T1-TS<ΔT-1.5,the compressor will be on.
ΔT is the programmed parameter of
temperature compensation. When the AC run in mute mode, the compressor will run with low frequency. When the current is more than setting value, the current protection function will be activated and the compressor will stop.
10.4.3.2 Outdoor fan running rules
The outdoor unit will be run at different fan speed according to T4. For different outdoor units, the fan speeds are different
T4
E
D
C
B
A A+
ELECTRONICS FUNCTION
HKD DCI 41 Version - 4
10.4.3.3 Indoor fan running rules
When the compressor is on, the indoor fan can be set to high/med/low/auto/mute. When indoor unit coil temp. is low, the anti-cold air function will start and indoor fan motor will run at low speed, the speed cant be changed ,when the temp. is lower than setting value, the indoor fan motor will stop. When the indoor temp reaches the setting temp., the compressor will stop, the indoor fan motor will run at the minimum speed or setting speed.(The anti-cold air function is valid). The indoor fan is controlled as below:
Setting fan
speed
Actual fan speed
H=H
H+(H+=H+G)
M(M=M)
M+(M+=M+Z)
L(L=L)
L+(L+=L+D)
H-(H-=H-G)
M-(M-=M-Z)
L-(L-=L-D)
T1-Td
LHM
Auto fan action in heating mode:
T1-Td+ΔT
10.4.3.4 Defrosting mode
AC will enter the defrosting mode according to the value of temp. of T3 and the value range of temp. change of T3 and also the compressor running time. During the defrosting mode, the compressor keep running, indoor and outdoor motor will stop, defrost lamp of the indoor unit will be lighted
. Will be displayed. If any one of the following items is satisfied, the
defrosting will finish and the machine will turn to normal heating mode.
----T3 rises to be higher than TCDE1.
----T3 keeps to be higher than TCDE2 for 80 seconds.
----The machine has run for 15 minutes in defrosting mode.
10.4.3.5 Evaporator coil temperature protection
T2
Resume
Off
Decrease
Hold
When evaporator temperature temp. is more than the setting protection value, the compressor will stop.
10.4.4 Auto-mode
This mode can be chosen with remote controller and the setting temperature can be changed between 17°C ~30°C In auto mode, the machine will choose cooling, heating or fan-only mode according to ΔT (ΔT =T1-Ts).
ELECTRONICS FUNCTION
Version - 2 42 HKD DCI
T1-Ts
Cooling
Heating*
Fan only
Heating*: For cooling only models, they will run at fan speed Indoor fan will run at auto fan of the relevant mode. The louver operates same as in relevant mode. If the machine switches mode between heating and cooling, the compressor will keep stopping for certain time and then choose mode according to T1-Ts. If the setting temperature is modified, the machine will choose running function again.
10.4.5 Drying mode
Indoor fan speed is fixed at breeze and can’t be
changed. The louver angle is the same as in cooling mode. All protections are active and the same as that in cooling mode.
10.4.6 Forced operation function
Forced cooling mode: The compressor and outdoor fan keep running and the indoor fan runs at low speed. After running for 30 minutes, AC will turn to auto mode with 24 setting temperature. Forced auto mode: The action of forced auto mode is the same as normal auto mode with 24 setting temperature. When AC receives signals, such as switch on, switch off, timer on, timer off, mode setting, fan speed setting, sleeping mode setting, follow me
setting, it will quit the forced operation.
10.4.7 Timer function
1) Timing range is 24 hours.
2) Timer on. The machine will turn on
automatically when reaching the setting time.
3) Timer off. The machine will turn off
automatically when reaching the setting time.
4) Timer on/off. The machine will turn on
automatically when reaching the setting “on”
time, and then turn off automatically when reaching the setting “off” time.
5) Timer off/on. The machine will turn off
automatically when reaching the setting “off” time, and then turn on automatically when reaching the setting “on” time.
6) The timer function will not change the AC
current operation mode. Suppose AC is off now, it will not start up firstly after setting the timer off function. And when reaching the setting time, the timer LED will be off and the AC running mode has not been changed.
7) The setting time is relative time.
10.4.8 Economy function
1) The sleep function is available in cooling,
heating or auto mode.
2) Operation process in sleep mode is as
follow: When cooling, the setting temperature rises 1 (be lower than 30) every one hour, 2 hours later the setting temperature stops rising and the indoor fan is fixed at low speed. When heating, the setting temperature decreases 1 (be higher than 17) every one hour, 2 hours later the setting temperature stops rising and indoor fan is fixed at low speed. (Anti-cold wind function has the priority).
3) Operation time in sleep mode is 7 hours.
After 7 hours the AC quits this mode and turns off.
4) Timer setting is available
10.4.9 Auto-Restart function
The indoor unit is equipped with auto-restart function, which is carried out through an
ELECTRONICS FUNCTION
HKD DCI 43 Version - 4
auto-restart module. In case of a sudden power failure, the module memorizes the setting conditions before the power failure. The unit will resume the previous operation setting (not including swing function) automatically after 3 minutes when power returns. If the memorization condition is forced cooling mode, the unit will run in cooling mode for 30 minutes and turn to auto mode as 24 setting temp. If AC is off before power off and AC is required to start up now, the compressor will have 1 minute delay when power on. Other conditions, the compressor will have 3 minutes delay when restarts.
10.4.10 Refrigerant Leakage Detection
With this new technology, the display area will show “EC” when the outdoor unit detects refrigerant leakage.
10.4.11 8 Heating(optional)
In heating operation, the preset temperature of the air conditioner can be as lower as 8, which keeps the room temperature steady at 8 and prevents household things freezing when the house is unoccupied for a long time in severe cold weather.
10.4.12 Self clean (optional)
For heat pump models which are provided with this function, after running in cooling or drying mode, if the user press “Self Clean” button on remote controller, firstly, indoor unit runs in fan only mode for a while, then low heat operation and finally runs in fan only again. This function can keep the inside of indoor unit dry and prevent breeding of mold.
10.4.13 Follow me (optional)
1) If the indoor PCB receives the signal which results from pressing the FOLLOW ME button on remote controller, the buzzer will emit a sound and this indicates the follow me function is initiated. But when the indoor PCB receives
signal which sent from remote controller every 3 minutes, the buzzer will not respond. When the unit is running with follow me function, the PCB will control the unit according to the temperature from follow me signal, and the temperature collection function of room temperature sensor will be shielded, but the error detective function of room temperature sensor will be still valid.
2) When the follow me function is available,
the PCB will control the unit according to the room temperature from the remote controller and the setting temperature.
3) The PCB will take action to the mode
change information from remote controller signal, but it will not affected by the setting temperature.
4) When the unit is running with follow me
function, if the PCB doesn’t receive any signal from remote controller for 7 minutes or pressing FOLLOW ME button again, the follow me function will be turned off automatically, and the temperature will control the unit according to the room temperature detected from its own room temperature sensor and setting temperature.
10.4.14 Silence operation (optional)
Press the “silence” button on remote controller
to initiate SILENCE function. When the Silence function is activated, the compressor running frequency will keep lower than F2 and the indoor unit will bring faint breeze, which will reduce the noise to the lowest level and create a quiet and comfortable room for you.
ELECTRONICS FUNCTION
Version - 2 44 HKD DCI
10.4.15 Point check function
Press the Light button of the remote controller three times, and then press the SWING button three times in ten seconds, the buzzer will keep ring for two seconds. The air conditioner will enter into the information enquiry status. You can press the Light button to check the next item’s information. When the AC enter the “information enquiry” status, it will display the code name in 2 seconds, the details are as follows.
Enquiry information
Displaying code
Meaning
T1
T1
T1 temp.
T2
T2
T2 temp.
T3
T3
T3 temp.
T4
T4
T4 temp.
T2B
Tb
T2B temp.
TP
TP
TP temp.
TH
TH
TH temp.
Targeted Frequency
FT
Targeted Frequency
Actual Frequency
Fr
Actual Frequency
Indoor fan speed
IF
Indoor fan speed
Outdoor fan speed
OF
Outdoor fan speed
EXV opening angle
LA
EXV opening angle
Compressor continuous running time
CT
Compressor continuous running time
Causes of compressor stop.
ST
Causes of compressor stop.
Reserve
A0 Reserve
A1 Reserve
0 Reserve
1 Reserve
2 Reserve
3 Reserve
4 Reserve
5 Reserve
6 Reserve
L Reserve
A Reserve
U Reserve
T
When the AC enter into the information enquiry status, it will display the code value in the next 25s, the details are as follows.
ELECTRONICS FUNCTION
HKD DCI 45 Version - 2
Enquiry information
Display value
Meaning
Remark
T1,T2,T3,T4, T2B,TP,TH, Targeted Frequency, Actual Frequency
-1F,-1E,-1d,-1c,­1b,-1A
-25,-24,-23,-22,-21,-2 0
1. All the displaying temperature is actual value.
2. All the temperature is °C no matter what
kind of remote controller is used.
3. T1,T2,T3,T4,T2B display range:-25~70,
TP display range:-20~130.
4. Frequency display range: 0~159HZ.
5. If the actual value exceeds the range, it
will display the maximum value or minimum value.
-1999
-1999
A0,A1,…A9
100,101,…109
b0,b1,…b9
110,111,…119
c0,c1,…c9
120,121,…129
d0,d1,…d9
130,131,…139
E0,E1,…E9
140,141,…149
F0,F1,…F9
150,151,…159
Indoor fan speed /Outdoor fan speed
0
OFF
1,2,3,4
Low speed, Medium speed, High speed, Turbo
For some big capacity motors.
14-FF
Actual fan speed=Display value turns to decimal value and then multiply 10. The unit is RPM.
For some small capacity motors, display value is from 14-FF(hexadecimal), the corresponding fan speed range is from 200-2550RPM.
EXV opening angle
0-FF
Actual EXV opening value=Display value turns to decimal value and then multiply 2.
Compressor continuous running time
0-FF
0-255 minutes
If the actual value exceeds the range, it will display the maximum value or minimum value.
Causes of compressor stop.
0-99
For the detailed meaning, please consult with engineer
Decimal display
Reserve
0-FF
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Version - 2 46 HKD DCI
11. Troubleshooting
Safety
Electricity power is still kept in capacitors even the power supply is shut off. Do not forget to discharge the electricity power in capacitor.
Electrolytic Capacitors
(HIGH VOLTAGE! CAUTION!)
For other models, please connect discharge resistance (approx.100Ω 40W) or soldering iron (plug) between +, ­terminals of the electrolytic capacitor on the contrary side of the outdoor PCB.
Note: The picture above is only for reference. The plug of your side may be different.
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HKD DCI 47 Version - 2
11.1 8.1 Indoor Unit Error Display
Operation
lamp
Timer lamp
Display
LED STATUS
1 time
X
E0
Indoor unit EEPROM parameter error
2 times
X
E1
Indoor / outdoor units communication error
4 times
X
E3
Indoor fan speed has been out of control
5 times
X
E4
Indoor room temperature sensor T1 open circuit or short circuit
6 times
X
E5
Evaporator coil temperature sensor T2 open circuit or short circuit
7 times
X
EC
Refrigerant leakage detection
1 times
O
F0
Overload current protection
2 times
O
F1
Outdoor ambient temperature sensor T4 open circuit or short circuit
3 times
O
F2
Condenser coil temperature sensor T3 open circuit or short circuit
4 times
O
F3
Compressor discharge temperature sensor T5 open circuit or short circuit
5 times
O
F4
Outdoor unit EEPROM parameter error
6 times
O
F5
Outdoor fan speed has been out of control
1 times
P0
IPM malfunction or IGBT over-strong current protection
2 times
P1
Over voltage or over low voltage protection
3 times
P2
High temperature protection of compressor top diagnosis and solution
5 times
P4
Inverter compressor drive error
Olight Xoff ☆(flash
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Version - 2 48 HKD DCI
11.2 Trouble shooting
11.2.1 EEPROM parameter error diagnosis and solution (E0/F4)
Error Code
E0/F4
Malfunction decision conditions
Indoor or outdoor PCB main chip does not receive feedback from EEPROM chip.
Supposed causes
Installation mistake
PCB faulty
Trouble shooting:
Yes
Replace the indoor/outdoor
main PCB.
Power off, then restart the
unit 2 minutes later.
EEPROM: a read-only memory whose contents can be erased and reprogrammed using a pulsed
voltage. For the location of EEPROM chip, please refer to the below photos.
Note: The two photos above are only for reference, its may be not same totally with the ones on your side.
Indoor PCB
Outdoor PCB
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HKD DCI 49 Version - 2
11.2.2 Indoor / outdoor unit’s communication diagnosis and solution (E1)
Error Code
E1
Malfunction decision conditions
Indoor unit does not receive the feedback from outdoor unit during
110 seconds and this condition happens four times continuously.
Supposed causes
Wiring mistake
Indoor or outdoor PCB faulty
Trouble shooting:
Measure Vs, is it positive fluctuation? (Vs is the voltage between S and N of outdoor unit. Red pan-S, Black pan-N)
Measure Vs, is it positive fluctuation? (Vs is the voltage between S and N of outdoor unit. Red pan-S, Black pan-N)
Yes
Power off, then restart the unit 2 minutes later
Power off, then restart the unit 2 minutes later
No
Replace the outdoor main PCB.
Power on. Is the error
extinguished?
Replace the outdoor main PCB.
Power on. Is the error
extinguished?
Check the outdoor wiring connection
Check the outdoor wiring connection
Replace the indoor main PCB.
Power on. Is the error
extinguished?
Replace the indoor main PCB.
Power on. Is the error
extinguished?
Yes
Replace the outdoor main PCB.
Replace the outdoor main PCB.
No
Replace the indoor main PCB.
Replace the indoor main PCB.
No
Check the indoor wiring connection
Check the indoor wiring connection
Yes
Yes
Check whether reactor is normal?
Check whether reactor is normal?
Yes
Replace the reactor
Replace the reactor
No
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Version - 2 50 HKD DCI
11.2.3 Fan speed has been out of control diagnosis and solution (E3)
Error Code
E3/F5
Malfunction decision conditions
When indoor fan speed keeps too low (300RPM) for certain time, the unit will stop and the LED will display the failure.
Supposed causes
Wiring mistake
Fan ass’y faulty
Fan motor faulty
PCB faulty
Trouble shooting:
Power off, then restart the
unit 2 minutes later
Shut off the power supply, Rotate the fan by hand.
The unit operates normally.
Find out the cause and have
it solved
Check the wiring of fan
motor
No
Yes
No
Correct the connections.
No
NoReplace the fan motor
Yes
Yes
Measure the voltage for the
fan motor from the main
PCB
Yes
Replace the main PCBNo
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HKD DCI 51 Version - 2
Index1: 1: Indoor or Outdoor DC Fan Motor (control chip is in fan motor)
Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor connector. If the value of the voltage is not in the range showing in below table, the PCB must has problems and need to be replaced.
DC motor voltage input and output
NO.
Color
Signal
Voltage
1
Red
Vs/Vm
280V~380V
2
---
---
---
3
Black
GND
0V
4
White
Vcc
14-17.5V
5
Yellow
Vsp
0~5.6V
6
Blue
FG
14-17.5V
2. Outdoor DC Fan Motor (control chip is in outdoor PCB) Power on ,and check if the fan can run normally, if the fan can run normally, the PCB must has problems and need to be replaced, If the fan cant run normally, measure the resistance of each two pins. If the resistance is not equal to each other, the fan motor must have problems and need to be replaced, otherwise the PCB must has problems and need to be replaced.
3. Indoor AC Fan Motor Power on and set the unit running in fan mode at high fan speed. After running for 15 seconds, measure the voltage of pin1 and pin2. If the value of the voltage is less than 100V (208~240V power supply) or 50V (115V power supply), the PCB must has problems and need to be replaced.
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Version - 2 52 HKD DCI
11.2.4 Open circuit or short circuit of temperature sensor diagnosis and solution (E5)
Error Code
E4/E5/F1/F2/F3
Malfunction decision conditions
If the sampling voltage is lower than 0.06V or higher than 4.94V, the LED will display the failure.
Supposed causes
Wiring mistake
Sensor faulty
Trouble shooting:
Check the connection
between temperature
sensor and PCB.
Correct the connectionNo
Yes
Replace indoor or outdoor
main PCB
Measure the resistance
value of the sensor
Repalce the sensorNo
Yes
TROUBLE SHOOTING
HKD DCI 53 Version - 2
11.2.5 Refrigerant Leakage Detection diagnosis and solution (EC)
Error Code
EC
Malfunction decision conditions
Define the evaporator coil temp.T2 of the compressor just starts running as Tcool. In the beginning 5 minutes after the compressor starts up, if T2 Tcool2 does not keep continuous 4 seconds and this
situation happens 3 times, the display area will show “EC” and
AC will turn off.
Supposed causes
T2 sensor faulty
Indoor PCB faulty
System problems, such as leakage or blocking.
Trouble shooting:
Check cool air blowing out from indoor air outlet
Yes
Yes
Check if T2 sensor
is well fixed
No
Check leakage of system
No
Power off, then restart the
unit 2 minutes later.
Replace indoor PCB.
Yes
Repair the leakage and
recharge the refrigerant.
Yes
check blockIng of system and
clear the blocking
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Version - 2 54 HKD DCI
11.2.6 Overload current protection diagnosis and solution (F0)
Error Code
F0
Malfunction decision conditions
An abnormal current rise is detected by checking the specified current detection circuit.
Supposed causes
Power supply problems.
System blockage
PCB faulty
Wiring mistake
Compressor malfunction
Check the power supply
Check the connections and wires
Stop the unit
No
Yes
No
Correct the connections or
replace the wires.
Yes
Replace the outdoor unit
Yes
Check the reactor
No
Replace outdoor main PCB
Check the blockage of system
Yes
No Clear the blockage
Check the compressor
resistance values
Yes
No Replace the compressor
TROUBLE SHOOTING
HKD DCI 55 Version - 2
11.2.7 IPM malfunction or IGBT over-strong current protection diagnosis and solution (P0)
Error Code
P0
Malfunction decision conditions
When the voltage signal that IPM send to compressor drive chip is abnormal, the display LED will show “P0” and AC will turn off.
Supposed causes
Wiring mistake
IPM malfunction
Outdoor fan ass’y faulty
Compressor malfunction
Outdoor PCB faulty
Trouble shooting:
Check the wiring between main PCB and compressor
Correct the connection or replace
the wires and connectors.
Yes
No
Check the IPM No
Yes
Replace the IPM board or replace
the main PCB
Check the outdoor fan and the
outdoor unit ventilation
No
Please refer to the solution of Fan
Speed Has Been Out Of Control
malfunction
Yes
Check the compressor resistance
values
No
Replace the compressor.
Yes
Replace the outdoor main PCB
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Version - 2 56 HKD DCI
IPM continuity check
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the IPM. Use a digital tester to measure the resistance between P and UVWN; UVW and N.
Digital tester
Normal resistance value
Digital tester
Normal resistance value
(+)Red
(-)Black
(Several MΩ)
(+)Red
(-)Black
(Several MΩ)
P
N
U N U V V W W
(+)Red
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HKD DCI 57 Version - 2
11.2.8 Over voltage or too low voltage protection diagnosis and solution (P1)
Error Code
P1
Malfunction decision conditions
An abnormal voltage rise or drop is detected by checking the specified voltage detection circuit.
Supposed causes
Power supply problems.
System leakage or block
PCB faulty
Check if the power supply is
normal.
Check if all the connections and wires are good?
Disconnect the unit with power
supply and try to restart the unit
when power supply gets normal.
No
Yes
No
Correct the connections or replace
the wires.
Yes
Power on and when the unit is in
standby, check if the voltage
between P and N is around DC
310V or 340V or 380V? Then start
up the unit, measure the voltage
between P and N. Is it in
220V~400V?
Replace outdoor mainl PCB.
Yes
No
Replace the IPM board if it is separate
with main PCB.
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Version - 2 58 HKD DCI
11.2.9 High temperature protection of compressor top diagnosis and solution (P2)
Error Code
P2
Malfunction decision conditions
If the sampling voltage is not 5V, the LED will display the failure.
Supposed causes
Power supply problems.
System leakage or block
PCB faulty
Trouble shooting:
Check the air flow system
of indoor and outdoor units
Clear up the air inlet and outlet or the heat
exchanger of indoor and outdoor units.
Yes
No
Yes
Yes
Power off, then restart the unit 10
minutes later
Check if the temperature
of compressor
No
Check refrigerant system
Yes
Check the overload
protector
Correct the connection.No
Measure the resistance
between the two ports of
the OLP. Is it zero?
Yes
Replace the OLP.
No
Replace the outdoor control PCB.
Yes
TROUBLE SHOOTING
HKD DCI 59 Version - 2
11.2.10 Inverter compressor drive error diagnosis and solution (P4)
Error Code
P4
Malfunction decision conditions
An abnormal inverter compressor drive is detected by a special detection circuit, including communication signal detection, voltage detection, and compressor rotation speed signal detection and so on.
Supposed causes
Wiring mistake
IPM malfunction
Outdoor fan ass’y faulty
Compressor malfunction
Outdoor PCB faulty
Trouble shooting:
Check the wiring between main PCB and compressor
Correct the connection or replace
the wires and connectors.
Yes
No
Check the IPM No
Yes
Replace the IPM board or replace
the main PCB
Check the outdoor fan and the
outdoor unit ventilation
No
Please refer to the solution of Fan
Speed Has Been Out Of Control
malfunction
Yes
Check the compressor resistance
values
No Replace the compressor.
Yes
Replace the outdoor main PCB
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Version - 2 60 HKD DCI
Main parts check
1. Temperature sensor checking
Disconnect the temperature sensor from PCB, measure the resistance value with a tester.
Temperature Sensors.
Room temp. (T1) sensor, Indoor coil temp. (T2) sensor, Outdoor coil temp. (T3) sensor, Outlook ambiant tempo. (T4) señor, Compressor discharge temp. (T5) sensor. Measure the resistance value of each winding by using the multi-meter.
TROUBLE SHOOTING
HKD DCI 61 Version - 2
Appendix 1 Temperature Sensor Resistance Value Table for T1, T2, T3, T4 (°C--K)
°C
°F
K Ohm
°C
°F
K Ohm
°C
°F
K Ohm
°C
°F
K Ohm
-20
-4
115.266
20
68
12.6431
60
140
2.35774
100
212
0.62973
-19
-2
108.146
21
70
12.0561
61
142
2.27249
101
214
0.61148
-18 0 101.517
22
72
11.5
62
144
2.19073
102
216
0.59386
-17 1 96.3423
23
73
10.9731
63
145
2.11241
103
217
0.57683
-16 3 89.5865
24
75
10.4736
64
147
2.03732
104
219
0.56038
-15 5 84.219
25
77
10
65
149
1.96532
105
221
0.54448
-14 7 79.311
26
79
9.55074
66
151
1.89627
106
223
0.52912
-13 9 74.536
27
81
9.12445
67
153
1.83003
107
225
0.51426
-12
10
70.1698
28
82
8.71983
68
154
1.76647
108
226
0.49989
-11
12
66.0898
29
84
8.33566
69
156
1.70547
109
228
0.486
-10
14
62.2756
30
86
7.97078
70
158
1.64691
110
230
0.47256
-9
16
58.7079
31
88
7.62411
71
160
1.59068
111
232
0.45957
-8
18
56.3694
32
90
7.29464
72
162
1.53668
112
234
0.44699
-7
19
52.2438
33
91
6.98142
73
163
1.48481
113
235
0.43482
-6
21
49.3161
34
93
6.68355
74
165
1.43498
114
237
0.42304
-5
23
46.5725
35
95
6.40021
75
167
1.38703
115
239
0.41164
-4
25
44
36
97
6.13059
76
169
1.34105
116
241
0.4006
-3
27
41.5878
37
99
5.87359
77
171
1.29078
117
243
0.38991
-2
28
39.8239
38
100
5.62961
78
172
1.25423
118
244
0.37956
-1
30
37.1988
39
102
5.39689
79
174
1.2133
119
246
0.36954
0
32
35.2024
40
104
5.17519
80
176
1.17393
120
248
0.35982
1
34
33.3269
41
106
4.96392
81
178
1.13604
121
250
0.35042
2
36
31.5635
42
108
4.76253
82
180
1.09958
122
252
0.3413
3
37
29.9058
43
109
4.5705
83
181
1.06448
123
253
0.33246
4
39
28.3459
44
111
4.38736
84
183
1.03069
124
255
0.3239
5
41
26.8778
45
113
4.21263
85
185
0.99815
125
257
0.31559
6
43
25.4954
46
115
4.04589
86
187
0.96681
126
259
0.30754
7
45
24.1932
47
117
3.88673
87
189
0.93662
127
261
0.29974
8
46
22.5662
48
118
3.73476
88
190
0.90753
128
262
0.29216
9
48
21.8094
49
120
3.58962
89
192
0.8795
129
264
0.28482
10
50
20.7184
50
122
3.45097
90
194
0.85248
130
266
0.2777
11
52
19.6891
51
124
3.31847
91
196
0.82643
131
268
0.27078
12
54
18.7177
52
126
3.19183
92
198
0.80132
132
270
0.26408
13
55
17.8005
53
127
3.07075
93
199
0.77709
133
271
0.25757
14
57
16.9341
54
129
2.95896
94
201
0.75373
134
273
0.25125
15
59
16.1156
55
131
2.84421
95
203
0.73119
135
275
0.24512
16
61
15.3418
56
133
2.73823
96
205
0.70944
136
277
0.23916
17
63
14.6181
57
135
2.63682
97
207
0.68844
137
279
0.23338
18
64
13.918
58
136
2.53973
98
208
0.66818
138
280
0.22776
19
66
13.2631
59
138
2.44677
99
210
0.64862
139
282
0.22231
TROUBLE SHOOTING
Version - 2 62 HKD DCI
Appendix 2 Temperature Sensor Resistance Value Table for T5 (°C --K)
°C
°F
K Ohm
°C
°F
K Ohm
°C
°F
K Ohm
°C
°F
K Ohm
-20
-4
542.7
20
68
68.66
60
140
13.59
100
212
3.702
-19
-2
511.9
21
70
65.62
61
142
13.11
101
214
3.595
-18
0
483
22
72
62.73
62
144
12.65
102
216
3.492
-17
1
455.9
23
73
59.98
63
145
12.21
103
217
3.392
-16
3
430.5
24
75
57.37
64
147
11.79
104
219
3.296
-15
5
406.7
25
77
54.89
65
149
11.38
105
221
3.203
-14
7
384.3
26
79
52.53
66
151
10.99
106
223
3.113
-13
9
363.3
27
81
50.28
67
153
10.61
107
225
3.025
-12
10
343.6
28
82
48.14
68
154
10.25
108
226
2.941
-11
12
325.1
29
84
46.11
69
156
9.902
109
228
2.86
-10
14
307.7
30
86
44.17
70
158
9.569
110
230
2.781
-9
16
291.3
31
88
42.33
71
160
9.248
111
232
2.704
-8
18
275.9
32
90
40.57
72
162
8.94
112
234
2.63
-7
19
261.4
33
91
38.89
73
163
8.643
113
235
2.559
-6
21
247.8
34
93
37.3
74
165
8.358
114
237
2.489
-5
23
234.9
35
95
35.78
75
167
8.084
115
239
2.422
-4
25
222.8
36
97
34.32
76
169
7.82
116
241
2.357
-3
27
211.4
37
99
32.94
77
171
7.566
117
243
2.294
-2
28
200.7
38
100
31.62
78
172
7.321
118
244
2.233
-1
30
190.5
39
102
30.36
79
174
7.086
119
246
2.174
0
32
180.9
40
104
29.15
80
176
6.859
120
248
2.117
1
34
171.9
41
106
28
81
178
6.641
121
250
2.061
2
36
163.3
42
108
26.9
82
180
6.43
122
252
2.007
3
37
155.2
43
109
25.86
83
181
6.228
123
253
1.955
4
39
147.6
44
111
24.85
84
183
6.033
124
255
1.905
5
41
140.4
45
113
23.89
85
185
5.844
125
257
1.856
6
43
133.5
46
115
22.89
86
187
5.663
126
259
1.808
7
45
127.1
47
117
22.1
87
189
5.488
127
261
1.762
8
46
121
48
118
21.26
88
190
5.32
128
262
1.717
9
48
115.2
49
120
20.46
89
192
5.157
129
264
1.674
10
50
109.8
50
122
19.69
90
194
5
130
266
1.632
11
52
104.6
51
124
18.96
91
196
4.849
12
54
99.69
52
126
18.26
92
198
4.703
13
55
95.05
53
127
17.58
93
199
4.562
14
57
90.66
54
129
16.94
94
201
4.426
15
59
86.49
55
131
16.32
95
203
4.294
16
61
82.54
56
133
15.73
96
205
4.167
17
63
78.79
57
135
15.16
97
207
4.045
18
64
75.24
58
136
14.62
98
208
3.927
19
66
71.86
59
138
14.09
99
210
3.812
TROUBLE SHOOTING
HKD DCI 63 Version - 2
2. Compressor checking
Measure the resistance value of each winding by using the tester.
Position
Resistance Value
ASN98D22UFZ
ASM135D23UFZ
ATF235D22UMT
Blue - Red
1.57Ω
(20/68)
1.75Ω
(20/68)
0.75Ω
(20/68)
Blue - Black
Red - Blue
EXPLODED VIEW AND SPARE PART LIST
Version - 2 64 HKD DCI
12. Exploded view and spare part list
12.1 AWSI-HKD009-N11
EXPLODED VIEW AND SPARE PART LIST
HKD DCI 65 Version - 2
No.
BOM Code
Part Name
Quantity
1
12122000A01472
Panel assembly
1
2
12100204000673
Filter
2
3
17222000A00835
Structure Subassembly of Display Box
1
3.1
17122000A02292
VLED Display Module
1
4
12122000006694
E-Parts Cover Plate
1
5
12122000001883
frame assembly
1
5.1
12122000006272
Screw Cap
2
6
12100501000021
Drain Hose
1
7
15500406000016
Brass Nut
1
7
15500406000010
Brass Nut
1
8
12100303000008
Temperature Sensing Element Fixing clip
1
9
15822000000363
Evaporator assembly Gas valve assembly
1
10
12122000005431
Motor Bearing Cover
1
11
11002015000248
Brushless DC Motor
1
12
12122000000350
Bearing sleeve
1
13
12622000000006
Bearing pedestal
1
14
12100102000036
Cross-flow window rotor
1
15
12122000005105
Wind Guide Assembly
1
16
12122000004172
Chassis Assembly
1
16.1
11002010000143
stepper motor
1
17
12122000000445
Pipe Pressing Board
1
18
12222000000024
Installation Plate
1
19
17222000A18108
Electronic control box assembly
1
19.1
12122000007835
Electrical Control Box
1
19.2
12122000007840
Electrical Control Box
1
19.3
17122000019095
Indoor main control board assembly
1
19.4
11201007000221
Room Temperature Sensor
1
19.5
11201007000001
Temperature Sensor
1
19.6
17400401A00046
Wire holder
1
20
12122000004994
Electrical Control Box Cover
1
21
17317000A02580
Remote controller
1
22
12600701000039
Seal
1
23
12100509000061
Extend Water Pipe
1
24
12100204000685
Filter net of cold catalyst
1
53
12011600000015
Kit of Screw Accessories
1
EXPLODED VIEW AND SPARE PART LIST
Version - 2 66 HKD DCI
12.2 AWSI-HKD012-N11
EXPLODED VIEW AND SPARE PART LIST
HKD DCI 67 Version - 2
No.
BOM Code
Part Name
Quantity
1
12122000A01154
Panel assembly
1
3
17222000A00835
Structure Subassembly of Display Box
1
3.1
17122000A02292
VLED Display Module
1
4
12122000006694
E-Parts Cover Plate
1
5
12122000001749
frame assembly
1
5.1
12122000006272
Screw Cap
2
6
12100501000021
Drain Hose
1
7
15500406000016
Brass Nut
1
7
15500406000010
Brass Nut
1
8
12100303000008
Temperature Sensing Element Fixing clip
1
9
15822000003678
Evaporator assembly
1
10
12122000005431
Motor Bearing Cover
1
11
11002015000248
Brushless DC Motor
1
12
12122000000350
Bearing sleeve
1
13
12622000000006
Bearing pedestal
1
14
12100102000022
Cross-flow Window Rotor.
1
15
12122000005123
Wind Guide Assembly
1
16
12122000004342
Chassis Assembly
1
16.1
11002010000143
stepper motor
1
17
12122000000445
Pipe Pressing Board
1
18
12222000000012
Installation Plate
1
19
17222000A18111
Electronic control box assembly
1
19.1
12122000004586
Electrical Control Box
1
19.2
12122000004565
Electrical Control Box
1
19.3
17122000019097
Indoor main control board assembly
1
19.4
11201007000221
Room Temperature Sensor
1
19.5
11201007000322
Temperature Sensor
1
19.6
17400401A00046
Wire holder
1
20
12122000004994
Electrical Control Box Cover
1
21
17317000A02580
Remote controller
1
22
12600701000039
Seal
1
23
12100509000061
Extend Water Pipe
1
24
12100204000685
Filter net of cold catalyst
1
25
12100204000633
Air filter
1
26
12100204000634
Right side of the filter
1
53
12011600000015
Kit of Screw Accessories
1
EXPLODED VIEW AND SPARE PART LIST
Version - 2 68 HKD DCI
12.3 AWSI-HKD018-N11
EXPLODED VIEW AND SPARE PART LIST
HKD DCI 69 Version - 2
No.
BOM Code
Part Name
Quantity
1
12122000A00653
Panel assembly
1
2
12100204000667
Filter
2
3
17222000A00835
Structure Subassembly of Display Box
1
3.1
17122000A02292
VLED Display Module
1
4
12122000006694
E-Parts Cover Plate
1
5
12122000001747
Panel frame assembly
1
5.1
12122000006272
Screw Cap
2
6
12100501000021
Drain Hose
1
7
15500406000016
Brass Nut
1
7
15500406000012
Brass Nut
1
8
12100303000008
Temperature Sensing Element Fixing clip
1
9
15822000003736
Evaporator assembly
1
10
12122000008147
Motor Bearing Cover
1
11
11002015000139
Brushless DC Motor
1
12
12122000000350
Bearing sleeve
1
13
12622000000006
Bearing pedestal
1
14
12100102000072
Cross-flow window rotor
1
15
12122000006245
Wind Guide
1
16
12122000004388
Chassis Assembly
1
16.1
11002010000143
stepper motor
1
17
12122000000445
Pipe Pressing Board
1
18
12222000000011
Installation Plate
1
19
17222000A18109
Electronic control box assembly
1
19.1
12122000004586
Electrical Control Box
1
19.2
12122000004565
Electrical Control Box
1
19.3
17122000018897
Indoor main control board assembly
1
19.4
11201007000088
Room Temperature Sensor
1
19.5
11201007000001
Temperature Sensor
1
19.6
17400401000032
Wire holder
1
20
12122000004994
Electrical Control Box Cover
1
21
17317000A02580
Remote controller
1
22
12600701000039
Seal
1
23
12100509000061
Extend Water Pipe
1
24
12100204000685
Filter net of cold catalyst
1
53
12011600000015
Kit of Screw Accessories
1
EXPLODED VIEW AND SPARE PART LIST
Version - 2 70 HKD DCI
12.4 AWSI-HKD024-N11
EXPLODED VIEW AND SPARE PART LIST
HKD DCI 71 Version - 2
No.
BOM Code
Part Name
Quantity
1
12122000A01256
Panel assembly
1
2
12100204000669
Air filter
1
3
12100204000658
Right side of the filter
1
4
17222000A00835
Structure Subassembly of Display Box
1
4.1
17122000A02292
VLED Display Module
1
5
12122000006693
E-Parts Cover Plate
1
6
12122000001910
frame assembly
1
6.1
12122000006272
Screw Cap
3
7
12122000006112
Wind Guide
1
8
12122000005591
Air Out Frame Assembly
1
8.1
11002010000015
stepper motor
1
9
12100501000021
Drain Hose
1
10
15500406000010
Brass Nut
1
10
15500406000003
Brass Nut
1
11
12100303000008
Temperature Sensing Element Fixing clip
1
12
15822000003687
Evaporator assembly Gas valve assembly
1
13
12122000005516
Motor Bearing Cover
1
14
12122000006772
Fixing board for motor
1
15
11002015000094
Brushless DC Motor
1
16
12122000000350
Bearing sleeve
1
17
12622000000006
Bearing pedestal
1
18
12100102000002
Cross-flow window rotor
1
19
12122000003943
Chassis Assembly
1
20
12222000000054
Pipe Pressing Board
1
21
12222000000008
Installation Plate Subassembly
1
22
17222000A18110
Electronic control box assembly
1
22.1
12122000004598
Electrical Control Box
1
22.2
17122000018901
Indoor main control board assembly
1
22.4
11201007000003
Room Temperature Sensor
1
22.5
11201007000126
Temperature Sensor
1
22.6
17400401000032
Wire holder
1
23
12122000005046
Electrical Control Box Cover
1
24
17317000A02580
Remote controller
1
25
12600701000039
Seal
1
26
12100509000061
Extend Water Pipe
1
27
12100204000685
Filter net of cold catalyst
1
EXPLODED VIEW AND SPARE PART LIST
Version - 2 72 HKD DCI
12.5 AWAU-YKD009-H11
EXPLODED VIEW AND SPARE PART LIST
HKD DCI 73 Version - 2
No.
BOM Code
Part Name
Quantity
1
11201007000039
Room Temperature Sensor
1
2
15822000003296
Condenser Assembly
1
3
11201007000136
Temperature Sensor
1
4
12222000003597
Parts fn Right Side Plate
1
5
12100701000015
Big Handle.
1
6
12122000007150
Water Collecting Cover
1
7
12222000004427
Chassis assembly
1
8
12222000004424
Front panel
1
8.1
12122000A03621
Air outlet grille
1
10
12100105000057
Axial fan
1
11
11002015000041
Brushless DC Motor
1
12
12222000004187
Supporter assembly of fan motor
1
13
12222000001232
Left Side Floor
1
14
12222000003598
Top cover assembly
1
15
12222000004425
Partition board assembly
1
17
15422000004672
4-Ways valve assembly
1
17.1
15500204000021
Low Pressure Valve
1
17.2
15500216000028
4-way Valve
1
17.3
12222000002571
Installing plate for valves
1
18
15422000004758
Liquid valve assembly
1
18.1
15500208000028
Liquid valve
1
19
11103020000034
Inverter Controlled Rotary Compressor
1
20
11201007000005
Discharge temperature sensor assembly
1
21
17222000A17890
Electronic control box assembly
1
21.1
12222000001455
Electric Installing Box Cover
1
21.2
17122000018543
Outdoor power board assembly
1
21.3
12122000006913
Installation board for E-parts
1
21.5
12222000001311
Electric Installing Box Subassembly
1
22
15500406000010
Brass Nut
1
22
15500406000016
Brass Nut
1
EXPLODED VIEW AND SPARE PART LIST
Version - 2 74 HKD DCI
12.6 AWAU-YKD012-H11
EXPLODED VIEW AND SPARE PART LIST
HKD DCI 75 Version - 2
No.
BOM Code
Part Name
Quantity
1
11201007000039
Room Temperature Sensor
1
2
15822000002956
Condenser Assembly
1
3
11201007000136
Temperature Sensor
1
4
12222000004186
Right clapboard assembly
1
5
12100701000015
Big Handle.
1
6
12122000007150
Water Collecting Cover
1
7
12222000000576
Chassis Assembly
1
8
12222000004382
Front panel
1
8.1
12122000A03617
Air outlet grille
1
10
12100105000003
Axial fan
1
11
11002015000041
Brushless DC Motor
1
12
12222000002047
Fan Motor Holder Subassembly
1
13
12222000001379
Components of left supporting panel
1
14
12222000002451
Top cover assembly
1
15
12222000002226
Separation plate
1
17
15422000001945
Gas Valve Assembly
1
17.1
15500204000021
Low Pressure Valve
1
17.2
15500216000028
4-way Valve
1
17.3
12222000002571
Installing plate for valves
1
18
15422000001395
Liquid valve Assembly
1
18.1
15500208000028
Liquid valve
1
19
11103020000034
Inverter Controlled Rotary Compressor
1
20
11201007000005
Discharge temperature sensor assembly
1
21
17222000A17889
Electronic control box assembly
1
21.2
17122000018690
Outdoor power board assembly
1
21.3
12122000006913
Installation board for E-parts
1
21.5
12222000001311
Electric Installing Box Subassembly
1
22
15500406000010
Brass Nut
1
22
15500406000016
Brass Nut
1
EXPLODED VIEW AND SPARE PART LIST
Version - 2 76 HKD DCI
12.7 AWAU-YKD018-H11
EXPLODED VIEW AND SPARE PART LIST
HKD DCI 77 Version - 2
No.
BOM Code
Part Name
Quantity
1
11201007000039
Room Temperature Sensor
1
2
15822000003682
Condenser Assembly
1
3
11201007000069
Temperature Sensor
1
4
12222000001428
Parts fn Right Side Plate
1
4.1
12222000002259
Terminal Installing Plate
1
4.2
17400401000016
Wire holder
1
5
12100701000015
Big Handle.
1
6
12122000007150
Water Collecting Cover
1
7
12222000000711
Chassis Assembly
1
8
12222000004382
Front panel
1
8.1
12122000A03617
Air outlet grille
1
10
12100105000051
Axial fan
1
11
11002015000041
Brushless DC Motor
1
12
12222200001462
Fan Motor Holder Subassembly
1
13
12222000001379
Components of left supporting panel
1
14
12222000002451
Top cover assembly
1
15
12222200001146
Separator Assembly
1
16
17400306000053
Reactor
1
17
15422000004716
Gas Valve Assembly
1
17.1
15500204000058
Low Pressure Valve
1
17.2
15500216000026
4-way Valve
1
17.3
12222000002571
Installing plate for valves
1
18
15422000004893
High-Voltage valve Assembly
1
18.1
15500208000028
Liquid valve
1
19
11103020000006
Inverter Controlled Rotary Compressor
1
20
11201007000005
Discharge temperature sensor assembly
1
21
17222000A17929
Electronic control box assembly
1
21.1
12122000006856
Electric Installing Box Subassembly
1
21.2
17122000018899
Outdoor power board assembly
1
21.5
12222000001325
Electric Installing Box Subassembly
1
22
15500406000012
Brass Nut
1
22
15500406000016
Brass Nut
1
EXPLODED VIEW AND SPARE PART LIST
Version - 2 78 HKD DCI
12.8 AWAU-YKD024-H11
EXPLODED VIEW AND SPARE PART LIST
HKD DCI 79 Version - 2
No.
BOM Code
Part Name
Quantity
1
12222000004782
Terminal board
1
2
12122000007150
Water Collecting Cover
1
3
15422000004833
4-way valve assembly
1
3.1
15500204000025
Low Pressure Valve
1
3.2
15500216000026
4-way Valve
1
4
12122000A03617
Air outlet grille
1
5
17222000A17928
Electronic control box assembly
1
5.2
12222000004827
Cover of electronic control box
1
5.3
17122000018903
Outdoor main control board assembly
1
5.4
12122000006856
Electric Installing Box Subassembly
1
6
12100701000015
Big Handle.
1
7
12222000004884
Supporter assembly of fan motor
1
8
11002015000397
Brushless DC Motor
1
9
12222000004794
Left side plate assembly
1
11
11103020000179
Inverter Controlled Rotary Compressor
1
12
12222000004795
Top cover assembly
1
13
15500406000003
Brass Nut
1
13
15500406000010
Brass Nut
1
14
12222000004784
Partition board assembly
1
15
15822000004516
Condenser Assembly
1
16
11201007000039
Room Temperature Sensor
1
17
12222000004823
Chassis assembly
1
17.1
12222000004786
Chassis
1
17.2
12222000004788
Footing
2
18
17400401000016
Wire holder
1
19
15422000004974
Liquid valve assembly
1
19.1
15500208000023
Liquid valve
1
19.2
12222000002571
Installing plate for valves
1
20
12222000004822
Front panel
1
21
12222000004785
Right side plate
1
23
11201007000069
Temperature Sensor
1
24
12100105000181
Axial fan
1
25
17400306000058
Reactor
1
26
11201007000005
Discharge temperature sensor assembly
1
Version - 2 80 HKD DCI
SERVICE MANUAL
HKD DCISeries
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