Airwell AWSI-HDDE018-H11, AWAU-YDDE009-H11, AWSI-HDDE012-H11, AWAU-YDDE012-H11, AWAU-YDDE018-H11 Service Manual

...
HDDE009/012/018/024
Outdoor Units
AWSI-HDDE009-H11
AWAU-YDDE009-H11
AWSI-HDDE012-H11
AWAU-YDDE012-H11
AWSI-HDDE018-H11
AWAU-YDDE018-H11
AWSI-HDDE024-H11
AWAU-YDDE024-H11
REFRIGERANT
R410A HEAT PUMP
SM HDDE 1-A.1 GB
MAY-2013
Version:1
LIST OF EFFECTIVE PAGES
SM HDDE 1-A.1 GB
A
LIST OF EFFECTIVE
PAGES
Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page
(when none indicates no changes in the relevant page). All pages in the following list represent effected/ non effected pages divided by chapters.
Dates of issue for original and changed pages are:
Original ....... 01 ........
22-May-2013
Total number of pages in this publication is 74 consisting of the following:
Page
Revision
Page
Revision
Page
Revision
No.
No. #
No.
No. #
No.
No. #
* Zero in this column indicates an original page.
SM HDDE 1-A.1 G
i
Table of Contents
TABLE OF CONTENTS
1. INTRODUCTION ............................................................................................................................. 1-1
2. PRODUCT DATA SHEET............................................................................................................... 2-1
3. RATING CONDITIONS ................................................................................................................... 3-1
4. OUTLINE DIMENSION ................................................................................................................... 4-1
5. PERFORMANCE DATA ................................................................................................................. 5-1
6. PRESSURE CURVES..................................................................................................................... 6-1
7. SOUND LEVEL CHARACTERISTICS ........................................................................................... 7-1
8. ELECTRICAL DATA....................................................................................................................... 8-1
9. WIRING DIAGRAM ......................................................................................................................... 9-1
10. REFRIGERATION DIAGRAMS ...................................................................................................... 10-1
11. TUBING CONNECTIONS ............................................................................................................... 11-1
12. CONTROL SYSTEM ....................................................................................................................... 12-1
13. TROUBLESHOOTING .................................................................................................................... 13-1
14. CHARACTERISTICS OF SENSOR................................................................................................ 14-1
15. EXPLODED VIEW & SPARE PART LIST...................................................................................... 15-1
16. SERVICING..................................................................................................................................... 16-1
INTRODUCTION INTRODUCTION
1-1
SM HDDE 1-A.1 GB
1. INTRODUCTION
1.1 General
HDDE series is a mono-split DCI inverter air conditioner. This high-wall mounted type indoor are mainly designed for residential buildings.
The ODU YDDE product is a DC inverter outdoor with high technology. By using DC compressor sine wave torque control technology, this product provides more comfort and economical operating.
The whole series includes 4 models 09/12/18/24 in cooling capacity.
1.2 Main Features
The unit benefits from the most advanced technological innovations, namely:
DC inverter technology.
R410A models
Microprocessor control and indoor LED display
High SEER/SCOP , A/A level with Average climate.
Torque control for compressor running in lower Frequency but with low vibration and little sound.
Max allowing tubing distance of 25m(Model HDDE024).
Up to 10 m vertical high between indoor and outdoor units
Cooling operation at outdoor temperature up to 46ºC.
Heating operation at outdoor temperature down to -15ºC.
Easy installation and service.
Sleep mode from remote control to save energy
ON/OFF timer and clock display
Vertical auto swing with motorized flap (any position stop)
Intelligent Deicing
Memory from power failure
Rapid cooling/heating
I-Feel function
Cold air prevention in heating
Clean function (Blow dry)
Self diagnostic (Error indications) for ease of maintenance
INTRODUCTION INTRODUCTION
1-2
SM HDDE 1-A.1 GB
1.3 Indoor Unit
The indoor unit is wall mounted, and can be easily fitted to many types of residential locations. It includes:
LED display
Variable speed with PG motor
Motorized flap
High efficiency filtration to ensure a best Air Quality : Advanced filtering combine mechanical, Photo-catalytic + Bi-anti bacterial and observe bad gaseous and smokes.
1.4 Control
The microprocessor indoor controller, and an infrared remote control, supplied as standard, provide complete operating function and programming.
Remote control RC 8A Compact and economically design, it offers excellent user comfort. Combining modern design with high technology, the RC8A remote control offers powerful functions of real considering of user comfort and energy saving of air-conditioner.
For detail of functions, please refer to Appendix 1
INTRODUCTION INTRODUCTION
1-3
SM HDDE 1-A.1 GB
1.5 Outdoor Unit
The outdoor units can be installed as floor or wall mounted units by using a wall supporting bracket. The metal sheets are protected by anti- corrosion paintwork allowing long life resistance. All outdoor units are pre-charged. For further information please refer to the Product Data Sheet, Chapter 2. It includes:
Compressor mounted in a soundproofed compartment :
Axial fan.
Outdoor coil with hydrophilic louver fins for RC units.
Outlet air fan grill.
Interconnecting wiring terminal block.
1.6 Tubing Connections
Flare type interconnecting tubing to be produced on site. For further details please refer to the Installation Manual.
1.7 Inbox Documentation
Each unit is supplied with its own installation, operation and remote control manuals.
INTRODUCTION INTRODUCTION
1-4
SM HDDE 1-A.1 GB
1.8
Matching Table
INDOOR
UNITS
OUTDOOR UNITS
AWSI-HDDE009-H11 AWSI-HDDE012-H11
AWSI-HDDE018-H11
AWSI-HDDE024-H11
AWAU-YDDE009-H11
AWAU-YDDE012-H11
AWAU-YDDE018-H11
AWAU-YDDE024-H11
RATING CONDITIONS
2-1
SM HDDE 1-A.1 GB
2. PRODUCT DATA SHEET
Model Indoor Unit
AWAU-HDDE009-N11
Model Outdoor Unit
AWAU-YDDE009-H11
Installation Method of Pipe Flared
Characteristics
Units Cooling
Heating
Average
Warmer
Capacity
(1)
kW 2,6 (0,45-3,23)
3,0 (0,45-4,1)
Pdesign kW
2,6
2,6
2,8
SEER / SCOP
(2)
W/W
5,6
3,8
4,4
Energy efficiency class
A+
A A+
Annual energy consumption
kWh
163
958
891
Tbiv oC
N/A
-7
??
Tol oC
N/A
-15
-10
Power supply
V/Ph/Hz
220-240V/Single/50Hz
Circuit breaker rating
A
16
INDOOR
Fan type & quantity Cross flow fan x1
Fan speeds
H/M/L
RPM
1350/1100/900/700
1350/1140/980/820
Air flow
(3)
H/M/L
m3/hr
600/520/370/280
600/520/370/280
External static pressure
Min-Max
Pa
0
Sound power level
(4)
H/M/L
dB(A)
55/48/40/34
Sound pressure level
(5)
H/M/L
dB(A)
43/38/30/24
Moisture removal
l/hr
0,8
Condensate drain tube I.D
mm
16
Dimensions
WxHxD
mm
770x283x201
Weight
kg
8
Package dimensions
WxHxD
mm
855x280x360
Packaged weight
kg
11
Units per pallet
units
21 units per pallet
Stacking height
units
7 levels
OUTDOOR
Refrigerant control EEV
Compressor type, model
Rotary DC Inverter
Fan type & quantity Axial x 1
Fan speeds
H/L
RPM
850
Air flow
H/L
m3/hr
1800
Sound power level
(4)
H/L
dB(A)
62
Sound pressure level
(5)
H/L
dB(A)
51
Dimensions
WxHxD
mm
776x540x320
Weight
kg
36
Package dimensions
WxHxD
mm
851x595 x363
Packaged weight
kg
41
Units per pallet
Units
9 units per pallet
Stacking height
units
3 levels
Refrigerant type
R410A
Refrigerant charge (standard connecting tubing length)
kg(5m)
0.8
Additional charge per 1 meter
gr / 1m
5m<L<15m 20g/m
Connections
between units
Liquid line
In.(mm)
1/4"(6.35)
Suction line
In.(mm)
3/8"(9.53)
Max.tubing length
m.
Max.15
Max.height difference
m.
Max.10
Operation control type Remote control
Heating elements
kW
Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units). (2) SEER / SCOP calculation accordance with EN14825.
PRODUCT DATA SHEET
2-2
SM HDDE 1-A.1 GB
OUTDOOR INDOOR
Model Indoor Unit AWAU-HDDE012-N11 Model Outdoor Unit AWAU-YDDE012-H11 Installation Method of Pipe Flared
Characteristics Units Cooling
Heating
Average Warmer
Capacity
(1)
kW 3,5 (0,6-3,96) 3,8 (0,6-5,13) Pdesign kW 3,5 2,7 3,5 SEER / SCOP
(2)
W/W 5,1 3,8 4,2
Energy efficiency class A
A A+ Annual energy consumption kWh 240 995 1149 Tbiv
o
C N/A -7 ??
Tol
o
C N/A -15 -10 Power supply V/Ph/Hz 220-240V/Single/50Hz Circuit breaker rating A 16
Fan type & quantity Cross flow fan x1 Fan speeds H/M/L RPM 1350/1150/950/750 1350/1190/1020/850 Air flow
(3)
H/M/L m3/hr 680/560/410/300 680/560/410/300
External static pressure
Min-Max Pa 0
Sound power level
(4)
H/M/L dB(A) 56/49/41/35
Sound pressure level
(5)
H/M/L dB(A) 44/39/31/25 Moisture removal l/hr 1,4 Condensate drain tube I.D mm 16 Dimensions WxHxD mm 770x283x201 Weight kg 9 Package dimensions WxHxD mm 855x280x360 Packaged weight kg 12 Units per pallet units
21 units per pallet Stacking height units 7 levels Refrigerant control
EEV Compressor type, model Rotary DC Inverter Fan type & quantity Axial x 1 Fan speeds H/L RPM 900 Air flow H/L m3/hr 1800 Sound power level
(4)
H/L dB(A) 62
Sound pressure level
(5)
H/L dB(A) 53 Dimensions WxHxD mm 848x540x320 Weight kg 40 Package dimensions WxHxD mm 881x595 x363 Packaged weight kg 45 Units per pallet Units 9 units per pallet Stacking height
units 3 levels Refrigerant type R410A Refrigerant charge (standard connecting tubing length)
kg(5m) 1.0
Additional charge per 1 meter gr / 1m 5m<L<20m 20g/m
Liquid line In.(mm) 1/4"(6.35)
Connections
between units
Suction line In.(mm) 3/8"(9.53) Max.tubing length m.
Max.20
Max.height difference m. Max.10
Operation control type Remote control Heating elements kW Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units). (2) SEER / SCOP calculation accordance with EN14825.
RATING CONDITIONS
2-3
SM HDDE 1-A.1 GB
OUTDOOR INDOOR
Model Indoor Unit AWAU-HDDE018-N11 Model Outdoor Unit AWAU-YDDE018-H11 Installation Method of Pipe Flared
Characteristics Units Cooling
Heating
Average Warmer
Capacity
(1)
kW 5,3 (1,2-6,3) 5,6 (1,1-6,4) Pdesign kW 5,3 4,8 5,3 SEER / SCOP
(2)
W/W 5,4 3,8 4,6
Energy efficiency class A
A
A++ Annual energy consumption kWh 345 1768 1611 Tbiv
o
C N/A -7 ??
Tol
o
C N/A -15 -10 Power supply V/Ph/Hz 220-240V/Single/50Hz Circuit breaker rating A 25
Fan type & quantity Cross flow fan x1 Fan speeds H/M/L RPM 1350/1100/950/800 1400/1200/1050/900 Air flow
(3)
H/M/L m3/hr 800/680/560/460 800/680/560/460
External static pressure
Min-Max Pa 0
Sound power level
(4)
H/M/L dB(A) 60/55/51/46
Sound pressure level
(5)
H/M/L dB(A)
49/44/40/35
Moisture removal l/hr 1,8 Condensate drain tube I.D mm 16 Dimensions WxHxD mm 865x305x215 Weight kg 12 Package dimensions WxHxD mm 948x310x383 Packaged weight kg 15 Units per pallet units 18 units per pallet Stacking height units 6 levels Refrigerant control Capillary Compressor type, model Twin Rotary DC Inverter Fan type & quantity Axial x 1 Fan speeds H/L RPM 750 Air flow H/L m3/hr 3200 Sound power level
(4)
H/L dB(A) 65
Sound pressure level
(5)
H/L dB(A) 55 Dimensions WxHxD mm 955x700x396 Weight kg 46 Package dimensions WxHxD mm 1029x750x458 Packaged weight kg 50 Units per pallet Units 6 units per pallet Stacking height units 2 levels Refrigerant type R410A
Refrigerant charge (standard connecting
tubing length)
kg(5m) 1.3
Additional charge per 1 meter gr / 1m 5m<L<25m 20g/m
Liquid line In.(mm) 1/4"(6.35)
Connections
between units
Suction line In.(mm) 1/2"(12.7) Max.tubing length m.
Max.25
Max.height difference m. Max.10
Operation control type Remote control Heating elements kW Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units). (2) SEER / SCOP calculation accordance with EN14825.
PRODUCT DATA SHEET
2-4
SM HDDE 1-A.1 GB
OUTDOOR INDOOR
Model Indoor Unit AWAU-HDDE024-N11 Model Outdoor Unit AWAU-YDDE024-H11 Installation Method of Pipe Flared
Characteristics Units Cooling
Heating
Average Warmer
Capacity
(1)
kW 6,45 (2,53-6,55) 7,0 (2,53-7,6) Pdesign kW 6,45 5,8 6,2 SEER / SCOP
(2)
W/W 5,4 3,8 4,6
Energy efficiency class A
A
A++ Annual energy consumption kWh 439 2137 1852 Tbiv
o
C N/A -7 ??
Tol
o
C N/A -15 -10 Power supply V/Ph/Hz 220-240V/Single/50Hz Circuit breaker rating A 25
Fan type & quantity Cross flow fan x1 Fan speeds H/M/L RPM 1350/1150/950/850 1400/1200/1000/900 Air flow
(3)
H/M/L m3/hr 1000/800/700/550 1000/800/700/550
External static pressure
Min-Max Pa 0
Sound power level
(4)
H/M/L dB(A) 63/57/52/49
Sound pressure level
(5)
H/M/L dB(A) 51/47/42/39 Moisture removal l/hr 2 Condensate drain tube I.D mm 16 Dimensions WxHxD mm 1008X319X221 Weight kg 14,5 Package dimensions WxHxD mm 1076X328 X398 Packaged weight kg 17,5 Units per pallet units 18 units per pallet Stacking height units 6 levels Refrigerant control Capillary Compressor type, model Twin Rotary DC Inverter Fan type & quantity Axial x 1 Fan speeds H/L RPM Air flow H/L m3/hr 4000 Sound power level
(4)
H/L dB(A) 68
Sound pressure level
(5)
H/L dB(A) 58 Dimensions WxHxD mm 980X790X427 Weight kg 55,5 Package dimensions WxHxD mm 1083X488X855 Packaged weight kg 60,5 Units per pallet Units 6 units per pallet Stacking height
units 2 levels Refrigerant type R410A Refrigerant charge (standard connecting
tubing length)
kg(5m) 1.8
Additional charge per 1 meter gr / 1m 5m<L<25m 50g/m
Liquid line In.(mm) 1/4"(6.35)
Connections
between units
Suction line In.(mm) 5/8"(15.88) Max.tubing length m. Max.25 Max.height difference m. Max.10
Operation control type Remote control Heating elements kW Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units). (2) SEER / SCOP calculation accordance with EN14825.
RATING CONDITIONS
3-1
SM HDDE 1-A.1 GB
3. RATING CONDITIONS
Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units).
Cooling: Indoor: 27oC DB 19oC WB Outdoor: 35 oC DB
Heating: Indoor: 20oC DB Outdoor: 7oC DB 6oC WB
3.1 Operating
Limits
R410A
Indoor
Outdoor
Cooling
Upper limit
32oC DB 23oC WB
46oC DB
Lower limit
21oC DB 15oC WB
10oC DB (HDDE009/012)
5oC DB (HDDE018/024)
Heating
Upper limit
27oC DB
24oC DB 18oC WB
Lower limit
10oC DB
-15oC DB -16oC WB
Voltage
1-PH 50Hz 198 – 264 V
OUTLINE DIMENSION
4-1
SM HDDE 1-A.1 GB
4. OUTLINE DIMENSION
4.1 Indoor: HDDE009, HDDE012, HDDE018, HDDE024
Models W H D
HDDE009/012
770
283
201
HDDE018
867
305
215
HDDE024
1008
319
221
OUTLINE DIMENSION
SM HDDE 1-A.1 GB
4-2
4.2 Outdoor: YDDE009
4.3 Outdoor: YDDE012
4-3
SM HDDE 1-A.1 GB
SOUND LEVEL
CHARACTERISTICS
4.4 Outdoor: YDDE018
4.5 Outdoor: YDDE024
PERFORMANCE DATA
SM HDDE 1-A.1 GB
5
-1
5. PERFORMANCE DATA
SOUND LEVEL
CHARACTERISTICS
SM HDDE 1-A.1 GB
6-1
6. PRESSURE CURVES
SOUND LEVEL
CHARACTERISTICS
SM HDDE 1-A.1 GB
7
-1
7. SOUND LEVEL
CHARACTERISTICS
7.1
Sound Pressure Level
SOUND LEVEL
CHARACTERISTICS
HDDE 1-A.1 GB
7-2
7.2 Sound Pressure Level Spectrum (Measured as Figure 1)
SM HDDE 1-A.1 GB
8-1
ELECTRICAL DATA
8. ELECTRICAL DATA
MODEL
YDDE009
YDDE012
YDDE018
YDDE024
Power Supply
To
indoor
1PH-220-240V-50Hz
Max Current, A
6.9A
7.3A
11.8A
12.4A
Circuit Breaker,A
16A 16A 25A 25A
Power Supply Wiring No. X Cross Section mm
2
2
3x1.5
mm
2
3x1.5
mm
2
3x2.5
mm
3x2.5 mm
2
Interconnecting Cable Model No. X Cross Section mm
2
2
4x1.5
mm
2
4x1.5
mm
2
4x2.5
mm
4x2.5 mm
2
NOTE
Power wiring cord should comply with local laws and electrical regulations requirements.
SM HDDE 1-A.1 GB
9-1
WIRING DIAGRAM
9. WIRING DIAGRAM
9.1 HDDE009, HDDE012
9.2 HDDE018
WIRING DIAGRAM
SM HDDE 1-A.1 GB
9-2
9.3 HDDE024
9.4 YDDE009
9-3
SM HDDE 1-A.1 GB
WIRING DIAGRAM
9.5 YDDE012
9.6 YDDE018,YDDE024
SM HDDE 1-A.1 GB
10-1
REFIGERATION DIAGRAMS
10. REFRIGERATION DIAGRAMS
10.1 HDDE009+YDDE009, HDDE012+YDDE012
10.2 HDDE018+YDDE018, HDDE024+YDDE024
SM HDDE 1-A.1 GB
11-1
TUBING CONNECTIONS
11. TUBING CONNECTIONS
When the outdoor unit is installed above the indoor unit an oil trap is required every 5m along the suction line at the lowest point of the riser. In case the indoor unit is installed above the outdoor, no
trap is require
SM HDDE 1-A.1 GB
12-1
CONTROL SYSTEMS
12. CONTROL SYSTEM
12.1 Electronic Control
12.1.1 Abbreviations
Abbreviation
Definition
A/C
Air Condition
BMS
Building Management System
PWR
System Power
CTT
Compressor Top Temperature sensor
DCI
DC Inverter
EEV
Electronic Expansion Valve
HE
Heating Element
HMI
Human Machine Interface
HST
Heat Sink Temperature sensor
Hz
Hertz (1/sec) – electrical frequency
ICT
Indoor Coil Temperature (RT2) sensor
IDU
Indoor Unit
MCU
Micro Controller Unit
OAT
Outdoor Air Temperature sensor
OCT
ODU Coil Temperature sensor
ODU
Outdoor Unit
OFAN
Outdoor Fan
PFC
Power Factor Corrector
RAC
Residential A/C
RAT
Room Air Temperature sensor
RC
Reverse Cycle (Heat Pump)
RCT
Remote Control Temperature sensor
RGT
Return Gas Temperature sensor
RPS
Rounds per second (mechanical speed)
RV
Reverse Valve
SB,STBY
Stand By
SUCT
Compressor Suction Temperature sensor
S/W
Software
TBD
To Be Defined
TMR
Timer
12.1.2 System Operation Concept
The control function is divided between indoor and outdoor unit controllers. Outdoor unit is the system
‘Master’, requesting the indoor unit for cooling/heating capacity supply. The indoor unit is the system ‘Slave’ and it must supply the required capacity unless it enters into a protection mode avoiding it from
supplying the requested capacity. Target frequency is transferred via indoor to outdoor communication, and the calculation is based on room temperature and set point temperature.
12-2
CONTROL SYSTEMS
12.1.3 Compressor Frequency Control
The Compressor Frequency Control is based on the PI scheme.
When starting the compressor, or when conditions are varied due to the change of the room condition, the frequency must be initialized according to the ΔD value of the indoor unit and the Q value of the indoor unit.
Q value: Indoor unit output determined from indoor unit capacity, air flow rate and other factors.
1. P control
Calculate ΔD value in each sampling time (20 seconds), and adjust the frequency according to its difference from the frequency previously calculated.
2. I control If the operating frequency is not change more than a certain fixed time, adjust the frequency up and down according to the ΔD value. Obtaining the fixed ΔD value When the ΔD value is small- decrease the frequency When the ΔD value is large- increase the frequency
3. Frequency management when other controls are functioning When frequency is drooping; Frequency management is carried out only when the frequency droops. For limiting lower limit Frequency management is carried out only when the frequency rises.
4. Maximum and minimum limits of frequency by PI control The frequency upper and lower limits are set depending on indoor unit. When low noise commands come from the indoor unit or when outdoor unit low noise or quiet commands come from indoor unit, the upper limit frequency must be lowered than the usual setting. (see 12.1.3.1)
12.1.3.1 Frequancy range The compressor frequency limitation is set by the following table
Mode
Minimum Frequency(MinFreq)
Maximum Frequency(MaxFreq)
09
12
18
24 09
12
18
24
Cooling
TBC
TBC
TBC
TBC
TBC
TBC
TBC
TBC
Heating
TBC
TBC
TBC
TBC
TBC
TBC
TBC
TBC
12.1.5.1 Frequency Changes Control Frequency change rate is 1 Hz/sec.
12-3
SM HDDE 1-A.1 GB
CONTROL SYSTEMS
12.1.5.2 Compressor Starting Control When turning the compressor from OFF to ON, the upper limit of frequency must be set as follows.
(The function must not be used when defrosting.)
12.1.5.3 Minimum On and Off Time Prohibit to turn ON the compressor for 3 minutes after turning it off.(except during deicing protection)
12.1.6 Indoor Fan Control
8 Indoor fan speeds are determined for each model. 4 speeds for COOL modes and 4 speeds for HEAT mode.
Unit Model
Mode
Turbo
(Super
high)
High
Medium
Low
09
Cooling
1350
1100
900 700
Heating
1350
1140
980 820
12
Cooling
1350
1150
950 750
Heating
1350
1190
1020
850
18
Cooling
1350
1100
950 800
Heating
1400
1200
1050
900
24
Cooling
1350
1150
950 850
Heating
1450
1200
1000
900
In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed.
In AutoFan user setting, fan speed will be adjusted automatically according to the difference between actual room temperature (RAT) and user set point temperature (SPT).
Indoor Fan speed
High
Medium
Low
RAT-SPT
Cooling
>=2 (0,2) <=0
Heating
<=1 (1,3) >=3
In DRY mode, the automatic fan speed is forced to be low.
12-4
SM HDDE 1-A.1 GB
CONTROL SYSTEMS
12.1.6.1 Turbo Speed In COOL and HEAT mode (not available in AUTO, DRY, FAN mode), press the Turbo button, the
super high fan speed is selected on Remote control and the indoor fan rotates at super high speed.
12.1.7 Outdoor Fan Control
12.1.7.1 FAN Speed Type
The outdoor fan motor is a one speed AC motor and controlled by the relay on outdoor controller.
12.1.7.2General rules
1. The outdoor fan is ON when compressor ON during cooling, dring and heating mode.
2. Outdoor fan OFF will delay 30sec when compressor is OFF during cooling and heating mode.
3. Outdoor fan control under outdoor deicing please refer to 12.11.6
12.1.8 Refrigerant control
12.1.8.1 EEV was used in model 09 and 12
1. EEV operation after power-on: When power on, EEV will open 240 steps and then move back with 540steps. This position will be recognized as 0. Then EEV will open to 480 steps and be ready for system operating.
2. EEV open loop: depends on OAT,RAT,SPT and compressor frequency after compressor starts to operate.
3. Target CTT control: will be performed after compressor operates for 5min.The EEV opening will be updated every 5s.
12.1.8.2 Capiliary is used in model 18 and 24
12.1.9 Reversing Valve (RV) Control
Reversing valve is on in heat mode. Switching of RV state is done only after compressor is off for over 2 minutes.
12.2 Fan Mode
In this mode, the indoor fan may run at high,medium,low and automatic speed. The compressor, outdoor fan and 4-way valve will be OFF. In this mode, the range of setting temperature is
16~30 oC
12.3 Cool Mode
For model 09 and 12
If RATSPT, the unit starts cooling operation. In this case, the compressor and outdoor fan will operate and the indoor fan will run at the setting speed. If RATSPT-2, the compressor will stop operation and the outdoor fan will delay 30 seconds to stop. While the indoor fan will run at the setting speed.
12-5
SM HDDE 1-A.1 GB
CONTROL SYSTEMS
If SPT-2RATSPT, the unit will maintain the previous status.
For model 18 and 24 If RATSPT-0.5, the unit starts cooling operation. In this case, the compressor and outdoor fan will operate and the indoor fan will run at the setting speed. If RATSPT-2, the compressor will stop operation and the outdoor fan will delay 30 seconds to stop. While the indoor fan will run at the setting speed. If SPT-2<RATSPT, the unit will maintain the previous status.
12.3.1 Indoor Fan operation under Cool Mode
When SPT-RAT<0, if indoor fan motor operates at high speed, the fan motor will operate at medium speed. The medium speed or low speed will be maintained; (this condition should be executed when compressor starts up); this function will be excluded in the super high speed; When (RAT- SPT) 1 , the fan will return to the setting fan speed.
In AutoFan user setting, fan speed will be adjusted automatically according to the SPT and RAT, rerfer to 12.1.6
12.4 Heat Mode
For Model 09 and 12
If RATSPT+2, the unit will operate in heating mode. The compressor, outdoor fan and 4-way valve will operate and the indoor fan will delay 3min to start at the latest If SPT+2RATSPT+5,the unit will maintain the previous status. If RATSPT+5, the compressor will stop, the outdoor fan will delay 30s to stop and the indoor fan will blow for 60s at the setting speed. During this period, the fan speed can’t be switched.
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CONTROL SYSTEMS
For model 18 and 24
If RATSPT+3.5, the unit will operate in heating mode. The compressor, outdoor fan and 4-way valve will operate and the indoor fan will delay 3min to start at the latest If SPT+3RATSPT+5,the unit will maintain the previous status.
If RATSPT+5, the compressor will stop, the outdoor fan will delay 30s to stop and the indoor fan will blow for 60s at the setting speed. During this period, the fan speed can’t be switched.
RAT
SPT+5
SPT+3
>=6min
>=3min
>=6min
COMP
ON OFF
ON
OFF
OFAN
IFAN
ON
Set
Speed
30s
60s
OFF
ON
Anti-cold
function
Max 3
min
Set
Speed
30s
60s
OFF
RV
ON
12.4.1 Indoor Fan Control in Heat Mode
Indoor fan speed depends on the indoor coil temperature
Anti-cold air function When starting the heating mode, anti-cold air function will be activated and indoor fan can run at low speed or stop running. This function will terminate after the unit runs for 3min or the ICT reaches 42 degree.
Residual heat blowing function During heating, when the stopping condition for the compressor is reached, the compressor and the outdoor fan motor stop running while the louver moves to position L. The indoor fan will stop after running for 60s at setting speed.
12.5 Auto Cool/Heat Mode
In AUTO mode, the system selects the running mode (COOL/HEAT/FAN) automatically according to the room temperature. The display shows the actual running mode and setting temperature. There will be 30s delay for mode conversion.
1. When
RAT25 oC, the cooling mode is selected.
2. When
RAT22 oC, the unit runs in heating mode
3. When 22 oC <RAT< 25 oC, upon initial startup, the unit will enter auto mode and run in automatic
fan mode. If the other mode changes into auto mode, the previous running mode will remain.
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CONTROL SYSTEMS
12.6 Dry Mode
If RAT>SPT, the unit starts drying operation. Indoor fan, outdoor fan and compressor will operate and
the indoor fan will run at low speed.
If SPT-2RATSPT, the unit will keep running in the original mode.
If RAT<SPT-2, the compressor will stop running and the outdoor fan will delay 30 seconds to stop. While the indoor fan will run at low speed.
In this mode, the Reverse Valve will be OFF and the temperature setting range is 16~30.
12.7
Louver Control
After power on, the up and down swing louver will automatically open and then close completely. In heating mode, if the swing function is not set, the up and down louver will rotate to maximum in clockwise direction. Then it will rotate to position D. Under other states, the upper and lower air deflector will rotate to level L. If the swing function is set when starting the unit, the louver will swing between Position L and D. there are 7 states for louver: in position L, A, B, C, D, and swing between L and D, stop in any place between Position L and position D. When the unit is turned off, the air deflector will stay in position 0.
The swing is available only when the swing function is set and the indoor fan is running. The louver swing can also be set between L and B, between A and C, between B and D.
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CONTROL SYSTEMS
Under clean function, the indoor fan will continue operation for 2 min at low speed after the unit is turned OFF.
Clean function is defaulted as OFF after unit is Power ON. Clean function is not available in Auto, Fan or Heat mode.
12.9 Sleep function
Pressing SLEEP b vutton will enable the Sleep function. will be shown on remote control. Sleep function in Cool and Dry mode:
The SPT will be adjusted according to following chart.
Sleep function in Heat mode: The SPT will be adjusted according to following chart.
Press either Sleep button or ON/OFF button can cancel the Sleep function. Sleep function will not be available in Auto mode or Fan mode.
12.10 I-Feel function
I-Feel function maintains the room temperature by comparing the RCT on remote control.
Pressing IFEEL button will enable the I-Feel function. Will be shown on remote control. Under I-Feel function, remote control sends I-Feel data every 10 min to IDU controller. If the IDU controller does not received I-Feel data after 11 min. I-Feel function will be interrupted and then the AC will work according to RAT on the IDU. I-Feel function cannot be remembered after power failure.
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CONTROL SYSTEMS
12.11 Protections
There are 4 protection codes. Normal (Norm) – unit operate normally.
Stop Rise (SR) – compressor frequency can not be raised but does not have to be decreased. HzDown – Compressor frequency is reduced by 2Hz/s Stop Compressor (SC) – Compressor is stopped.
12.11.1 Indoor Coil Defrost Protection
Conditions for Start Controlling
Judge the controlling start with the ICT (Indoor Coil Temperature) after 2 sec from operation start.
During cooling operation, the signals being sent from the indoor unit allow the operating frequency limitation and then prevent freezing of the indoor heat exchanger.
Compressor will stop when ICT <= -1 oC for continuous 3 mins.
If the unit stops as such protection for 6 times, it can not resume running automatically and display error code E2, it can resume by pressing ON/OFF. During the operating, If compressor operates for more than 10min, the counter of stop operation due to protection will be cleared.
12.11.2 Compressor over Heating Protection
The Discharging temperature is used as the compressor’s internal temperature. If the discharge temperature rises above a certain level, the operating frequency upper limit is set to keep this temperature from going up further.
Model 09/12 : Compressor will stop when CTT >110C Model 18/24 : Compressor will stop when CTT >115C
If the unit stops as such protection for 6 times, it can not resume running automatically and display error Code E4, it can be resumed by pressing ON/OFF. During the operating, If compressor operates for more than 10min, the counter of stop operation due to protection will be cleared.
12.11.3 Indoor Coil over Heating Protection (Heat Mode)
Conditions for Start Controlling
Judge the controlling start with the ICT after 2 sec from operation start.
During heating operation, the signals being sent from the indoor unit allow the operating frequency
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limitation and prevent abnormal high pressure.
CONTROL SYSTEMS
For Model 09/12: Compressor will stop when ICT reaches 62C For Model 18/24, Compressor will stop when ICT reaches 64C
If the unit stops as such protection for 6 times, it can not resume running automatically and display the error code E8, it can resume by pressing ON/OFF. During the operating, If compressor operates for more than 10min, the counter of stop operation due to protection will be cleared.
12.11.4 Outdoor Coil Overheating protection (Cool/Dry Mode):
During heating operation, the ODU Coil Overheating Protection is detected by temperature sensor OCT.
For Model 09/12: Compressor will stop when OCT reaches 62C For Model 18/24, Compressor will stop when OCT reaches 65C
If the unit stops as such protection for 6 times, it can not resume running automatically and display the error code E8, it can resume by pressing ON/OFF. During the operating, If compressor operates for more than 10min, the counter of stop operation due to protection will be cleared.
12.11.5 Compressor over Current Protection
Detect an input current by the CT during the compressor is running, and set the frequency upper limit from such input current. In case of heat pump model, this control is the upper limit control function of the frequency which takes priority of the lower limit of four way valve activating compensation. Detail
Model 09/12: Compressor will stop when AC current reaches 14.0A for continuously 2.5s. Model 18/24: Compressor will stop when AC current reaches 17.0A for continuously 2.5s.
If the unit stops as such protection for 6 times, it can not resume running automatically and display error Code E5, it can resume by pressing ON/OFF. During the operating, If compressor operates for more than 10min, the counter of stop operation due to protection will be cleared.
12.11.6 Outdoor Coil Deicing Protection
This protection is for Heat Pump Only This protection is carried out by the cooling cycle (reverse cycle). The defrosting time or outdoor heat exchanger temperature must be more than its setting values when finishing the deicing protection. In the deicing protection, IFAN is forced OFF.
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CONTROL SYSTEMS
12.11.6.1 Deicing Starting Conditions This protection is for Heat Pump Only This protection is carried out by the cooling cycle (reverse cycle). The defrosting time or outdoor
heat exchanger temperature must be more than its setting values when finishing the deicing protection. In the deicing protection, IFAN is forced OFF.
12.11.6.2 Deicing Protection Procedure
Deicing Starting Conditions:
The starting conditions is a function of OAT and (OCT). Under the conditions that the system is in heating operation for certain period (Accumulated time) After the deicing starting condition is detected for continuous 3minutes, the de-icing will start.
Start deicing:
Compressor stops and starts up 55S later OFAN will stop after compressor stops for 50S
Finish Deicing:
Compressor stops and starts up 55S later;
OFAN will start up when the compressor is stopping
12.11.6.3 Exiting Deicing
OCT≤12°C or
OAT<5°C and OCT≥6°C lasts for more than 80Sec
Or Maximum de-icing time reaches 8min
12.11.7 Compressor Overload Protection:
The Discharging temperature is used for detecting the comp’ temp’. If the discharge temperature rises above a certain level, the operating frequency upper limit is set to keep this temperature from going up further.
Model 09/12 : Compressor will stop when CTT >110C Model 18/24 : Compressor will stop when CTT >115C
If the unit stops as such protection for 6 times, it can not resume running automatically and display error Code E4, it can be resumed by pressing ON/OFF. During the operating, If compressor operates for more than 10min, the counter of stop operation due to protection will be cleared.
12.11.8 AC Over Current Protection:
Model 09/12: Compressor will stop when AC current reaches 14.0A for continuously
2.5s. Model 18/24: Compressor will stop when AC current reaches 17.0A for continuously
2.5s.
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CONTROL SYSTEMS
If the unit stops as such protection for 6 times, it can not resume running automatically and display error Code E5, it can resume by pressing ON/OFF. During the operating, If compressor operates for more than 10min, the counter of stop operation due to protection will be cleared.
12.11.9 AC Voltage Drop:
During compressor operation, the system will stop in case of an AC voltage malfunction the unit will resume its operation automatically after 3min.
12.11.10 Communication malfunction:
If the unit does not receive correct signal from indoor unit for 3min continuously, the unit will stop and will show communication malfunction protection (E6); if the communication malfunction had been resumed and the compressor had stopped for a period of 3min, the unit will restart its operation.
12.11.11 Overload protection of compressor
The Over Load Protector (OLP) is equipped to have the protection by compressor shell temperature. If OLP is detected OPEN for 3s successively, the system will stop operation. it OLP is detected CLOSE, and compressor has stopped for 3min, the AC can go back to normal operation. If the unit stops operation due to overload protection of compressor for 3 times successively, the unit cant resume operation automatically and will show H3 error code, except pressing ON/OFF button.
* The counter can be cleared if compressor operates for 30min.
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CONTROL SYSTEMS
12.11.12 IPM module protection
After compressor is turned on, Once IPM modular protection signal (by its current or temperature )is detected, the unit will stop operation immediately. If modular protection is resumed and compressor has stopped for 3min, the complete unit can then be allowed to resume operation. If the unit stops operation due to modular protection for 3 times successively, the unit can’t resume operation automatically and show error code H5, except pressing ON/OFF button. * If compressor has operates for more than 10 min successively, the counter will be cleared.
12.11.13 Modular overheating protection (HST overheating protection)
Protect the IPM modular by reducing compressor frequency or stop compressor according to the Module temperature (HST) When HST>=80C, compressor frequency will be decreased or stopped increasing. When HST>=95C, the unit will stop. (Back to normal when HST>87C and Comp OFF time >3mins.) If the unit stops operation for 6 times, the unit can’t resume its operation and show error code P8 . Only press ON/OFF button can resume the operation. * If compressor has operates for more than 10 min successively, the counter will be cleared.
12.11.14 Sensor Failure
When the temperature sensor is detected short circuit or open circuit for 5s successively, the unit will stop operation, and error code will be shown accordingly.
Error code of Sensor:
F1 – RAT Sensor Failure F2 – ICT Sensor Failure F3 – OAT Sensor Failure F4 – OCT Sensor Failure F5 – CTT Sensor Failure
ICT sensor failure will not be detected during ODU deicing stage. It starts detecting the sensor failure after deicing is finished for 5 mins. Other sensor failure will be detected at any other time.
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CONTROL SYSTEMS
12.12 Operating the Unit from the ON/OFF Button
The ON/OFF button allows to operate the unit in AUTO mode, the microcomputer will monitor the room temperature and select the (COOL, HEAT, FAN) mode automatically, and temperature/Fan speed settings can not be changed.
12.13 Indoor Unit Controllers and Indicators
The following is schematic drawing for the display:
RUN INDICATOR
1. Lights up when the Air Conditioner is connected to power
and the mode is STBY.
2. When the unit is turned on remotely, the RUN LED goes out
while the current setting running mode is displayed
COOL INDICATOR DRY INDICATOR HEAT INDICATOR
1. Lights up during specified operation mode
(COOL/DRY/HEAT).
2* 7 segments display
1. In normal situation, the setting temperature is displayed.
2. Shows outdoor temperature or indoor temperature when receiving the corresponding demand from controller. It resumes displaying setting temperature 5s later
3. Shows the alarm code whenever there is an alarm.(Refer to Diagonostic part)
Unit ON/OFF Button
Short pressing(Less than 5s) : Unit will swich between Auto mode and STBY. System will select the COOL/HEAT/FAN mode automatically and temperature/Fan speed settings can not be changed. Long pressing (5~10s): System will enter into Force cooling operating
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12.14 Test Mode
TO BE CONFIRMED
TROUBLESHOOTING
13-1
SM HDDE 1-A.1 GB
13. TROUBLESHOOTING
13.1 ELECTRICAL & CONTROL TROUBLESHOOTING
13.1.1 Precautions before Performing Inspection or Repair
Be cautious during installation and maintenance. Do operation following the regulations to avoid electric shock and casualty or even death due to drop from high attitude.
* Static maintenance is the maintenance during de-energization of the air conditioner. For static maintenance, make sure that the unit is de-energized and the plug is disconnected.
*Dynamic maintenance is the maintenance during energization of the unit. Before dynamic maintenance, check the electricity and ensure that there is ground wire on the site. Check if there is electricity on the housing and connection copper pipe of the air conditioner with voltage tester. After ensure insulation place and the safety, the maintenance can be performed.
Take sufficient care to avoid directly touching any of the circuit parts without first turning off the power. At time such as when the circuit board is to be replaced, place the circuit board assembly in a vertical position. Normally, diagnose troubles according to the trouble diagnosis procedure as described below.(Refer to the check points in servicing written on the wiring diagrams attached to the indoor/outdoor units.)
Precautions when inspecting the control section of the outdoor unit: A large-
capacity electrolytic capacitor is used in the outdoor unit controller (inverter).Therefore,if the power supply is turned off, charge(charging voltage DC280V to 380V)remains and discharging takes a lot of time. After turning off the power source,if touching the charging section before discharging, an electrical shock may be caused. The outdoor unit can not be started up until the unit is de-energized for 20min
13.1.2 Confirmation
13.1.2.1 Confirmation of Power Supply Confirm that the power breaker operates(ON) normally;
13.1.2.2 Confirmation of Power Voltage Confirm that power voltage is AC220~240V +/­10%. If power voltage is not in this range, the unit may not operate normally.
TROUBLESHOOTING
Malfunction
2 x
IDU LEDs
Possible causes / Actions
System High Pressure
Protection
E1
OPER Indicator OFF 3s and blink once
1. Refrigerant was superabundant
2. Poor heat exchange (including filter blockage of heat exchanger and bad radiating environment)
Indoor Coil Defrost
Protection
E2
OPER Indicator OFF 3S and blink twice
1. Poor air-return in indoor unit
2. Fan speed is abnormal
3. Evaporator is dirty.
System block or
refrigerant leakage
E3
OPER Indicator OFF 3S and blink 3 times
1.Low-pressure protection
2.Low-pressure protection of system
3.Low-pressure protection of
Compressor over Heating
Protection
E4
OPER Indicator OFF 3S and blink 4 times
1. EEV connection problem or damage
2. Refrigerant leakage
AC Over Current
E5
OPER Indicator OFF 3S and blink 5 times
1. Supply voltage is unstable
2. Supply voltage is too low and load is too high
3. Evaporator is dirty.
Communication
Malfunction
E6
OPER Indicator OFF 3 Sand blink 6 times
1. Wiring mistakes
2. IDU or ODU PCB problem
Indoor/Outdoor Coil Over
Heating Protection
E8
OPER Indicator OFF 3S and blink 8 times
1. Too high ambient temperature
2. Poor heat exchange (including blockage and bad radiating
EEPROM problem
EE
HEAT Indicator OFF 3Sand blink15
times
Outdoor main board damaged
Stop rise/HZ down due to
HST over heating
protection
EU
1. Insufficient grease on heatsink or poor connection of heatsink to PCB
2. Outdoor PCB problem.
Jumper Cap Malfunction
C5
OPER Indicator OFF 3S and blink 15 times
1. No jumper cap insert on main board.
2. Incorrect insert of jumper cap.
3. Jumper cap damaged.
4. Abnormal detecting circuit of
Gathering refrigerant
F0 Normal function
RAT Failure
F1
COOL Indicator OFF 3S and blink once
1. Sensor connection is not good
2. Indoor ambient temp. sensor damaged.(check with sensor resistance value chart)
ICT Failure
F2
COOL Indicator OFF 3S and blink twice
OAT Failure
F3
COOL Indicator OFF 3Sand blink3 times
OCT Failure
F4
COOL Indicator OFF 3Sand blink4 times
CTT Failure
F5
COOL Indicator OFF 3S and blink 5
times
HZ down due to overload
F6
COOL Indicator OFF 3S and blink for 6 times
1. Too high ambient temperature
2. Poor heat exchange (including blockage and bad radiating
Hz down due to over
current
F8
COOL Indicator OFF 3S and blink 8 times
1.The input supply voltage is too low
2.System pressure is too high and overload
Hz down due to CTT over
heating
F9
COOL Indicator OFF 3S and blink 9 times
1.Overload or temperature is too high;
2.Refrigerant is insufficient
3.Malfunction of electric expansion
Stop rise/HZ down due to
IDU defrosting protection
FH
1. Poor air-return in indoor unit
2. Fan speed is abnormal
3. Evaporator is dirty.
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13.1.3 Judgment by Indoor/Outdoor Unit Diagnostics
If the malfunction still exists 4min later after stop of unit due to compressor protection, error code will be directly displayed though indoor display. In other situations, error code can be displayed by pressing LIGHT button 6 times within 4s.
TROUBLESHOOTING
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DC Over Voltage
PH
COOL Indicator OFF 3S and blink 11 times
1. AC power supply is higher than 2
2. Outdoor PCB circuit malfunction
DC Under Voltage
PL
HEAT Indicator OFF 3Sand blink21 times
1. AC power supply voltage is less than 150VAC
2. Outdoor PCB circuit malfunction
DC Over Current
P5
COOL Indicator OFF 3Sand blink15 times
1. Abnormal power input voltage.
2. Compressor wiring mistake.
3. Liquid and gas valve are not open.
4. EEV damaged or not proper working
5. Poor heat exchange.
6. Over charged system.
Charging malfunction of capacitor
PU
HEAT Indicator OFF 3Sand blink17 times
1. Reactor open
2. Charging relay or other components damaged on PCB.
HST Failure
P7
HEAT Indicator OFF 3Sand blink18 times
1. Senor was broken or damaged
2. PCB temperature detection cuircuit has problem
HST over heating
P8
HEAT Indicator OFF 3Sand blink19 times
1. Insufficient attachment of IPM module to Heatsink
2. Outdoor PCB problem.
Compressor overload protection
H3
HEAT Indicator OFF 3Sand blink3 times
1. EEV connection problem or damaged
2. Refrigeratn leakage
3. OLP damaged
IPM protection
H5
HEAT Indicator OFF 3Sand blink5 times
1.Abnormal power input voltage.
2.Compressor wiring mistake.
3.Liquid and gas valve are not open.
4.EEV damaged or not proper working
5.Poor heat exchage.
6.Over charged system.
No feedback of indoor motor
H6
OPER Indicator OFF 3S and blink 11 times
1. Bad contact of DC motor feedback terminal.
2. Bad contact of DC motor control end.
3. Fan motor is blocked.
4. Motor malfunction.
5. Malfunction of main board rev detecting circuit.
Desynchronizing of compressor
H7
HEAT Indicator OFF 3Sand blink7 times
1. Abnormal power input voltage.
2. Compressor wiring mistake.
3. Liquid and gas valve are not open.
4. EEV damaged or not proper working
5. Poor heat exchage.
6. Over charged system.
PFC protection
HC
HEAT Indicator OFF 3Sand blink6 times
1. PFC module assembly problem.
2. Poor heat exchange of Heatsink
3. PFC reactor problem.
4. Abnormal power voltage
5. PFC circuit problem on PCB
Outdoor DC fan motor malfunction
L3
OPER Indicator OFF 3S and blink 23 times
1.DC fan motor malfunction or blocked
2.Bad connection
Over Power Protection
L9
OPER Indicator OFF 3S and blink 20 times
To protect the electronical components when detect high power
IDU/ODU Mismatch
LP
OPER Indicator OFF 3S and blink19 times
Indoor unit and outdoor unit doesn't match
Start-up Failure
LC
HEAT Indicator OFF 3Sand blink11 times
1. Compressor wiring mistake
2. Over charged system
3. System not balanced before compressor starting
4. Compressor problem
ODU Deicing
HEAT Indicator OFF 3Sand blink once(during blinking, ON 10s and HEAT Indicator OFF
Its the normal state
TROUBLESHOOTING
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SM HDDE 1-A.1 GB
Malfunction of phase current detection circuit for compressor
U1
HEAT Indicator OFF 3Sand blink13 times
Outdoor main board damaged
Malfunction of voltage dropping for DC BUS
U3
HEAT Indicator OFF 3Sand blink20 times
Supply voltage is unstable
AC Current detection problem
U5
COOL Indicator OFF 3Sand blink13 times
Outdoor main board damaged
The RV is abnormal
U7
COOL Indicator OFF 3Sand blink20 times
1.Supply voltage is lower than AC175V;
2.Wiring terminal RV is loosened or broken;
3.RV is damaged.
Zero-crossing protection (IDU)
U8
OPER Indicator OFF 3S and blink 17 times
1.Power supply is abnormal
2.Detection circuit of indoor control main board is abnormal.
Outdoor unit zero­cross detecting error
U9
Outdoor main board damaged
TROUBLESHOOTING
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13.1.4 Checking the refrigeration system
Checking system pressures and other thermodynamic measures should be done when system is in Test Mode (in Test mode, system operates in fixed settings). The performance curves given in this manual are given for unit performance in test mode when high indoor fan speed is selected. Entering test mode please refer to section 12- Control system.
13.2 Simple procedures for checking the Main Parts
13.2.1 Checking Mains Voltage.
Confirm that the Mains voltage is between 198 and 264 VAC. If Mains voltage is out of this range, abnormal operation of the system is expected. If in range check the Power (Circuit) Breaker and look for broken or loosed cable lugs or wiring mistake(s).
13.2.2 Checking Power Input.
If Indoor unit power LED is unlighted, power down the system and check the fuse of the Indoor unit. If the fuse is OK replace the Indoor unit controller. If the fuse has blown, replace the fuse and power up again. Checking Power Input procedure for the Outdoor unit is the same as with the Indoor unit.
13.2.3 Checking the Outdoor Fan Motor.
For AC motor Check the voltage between two pins Hi and N of connector OFAN on controller, normal voltage is 220~240VAC.
For DC Motor Check the voltage between any two pins of connector OFAN on controller, normal voltage is 280~380VDC
13.2.4 Checking the Compressor.
The compressor is brushless permanence magnetic DC motor. Three coil resistance is same. Check the resistance between three poles. The normal value should be with the almost same value. Pay attention U,V, W are respective to connect to
RED,YELLOW,BLUE wires.
13.2.5 Checking the Reverse Valve (RV).
Running in heating mode, check the voltage between two pins of reverse valve connector, normal voltage is 220~240VAC.
SM HDDE 1-A.1 GB
14-1
Resistance(Kohm) Res
istan
ce(Kohm)
CHARACTERISTICS OF SENSOR
14. CHARACTERISTICS OF SENSOR
14.1.1 RAT/OAT
RAT/OAT R-T
chart
140 130 120 110 100
90 80 70 60 50 40 30 20 10
0
-20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60 65
70
Temperature(C)
14.1.2 ICT/OCT
ICT/OCT R-T
Chart
180 170
160 150 140 130 120 110 100
90 80 70 60 50 40 30 20 10
0
-20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70
Temperature(C)
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CHARACTERISTICS OF SENSOR
14.1.3 CTT
CTT R-T
Chart
EXPLODED VIEW & SPARE PART
LIST
SM HDDE 1-A.1 GB
15-1
15. EXPLODED VIEW & SPARE PART
LIST
15.1
Exploded
view of
indoor unit: HDDE009, HDDE012
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SERVICING
15.2 Spare part list of indoor Unit: HDDE009
NO.
Part Code
Part Description qty
1
G1112208201
Filter Sub-Assy
2
2
G20012806B
Front Panel
1
3
G24252019
Screw Cover
1
4
G63062017
Membrane
1
5
G2001237501
Front Case Assy
1
6
G10512119
Guide Louver
1
7
G26112486
Helicoid tongue
1
8
G10512160
Air Louver
2
9
G1054202001
Shaft of Guide Louver
2
10
G0523204101
Drainage Pipe Sub-assy
1
11
G2220229501_K88497
Rear Case assy
1
12
G0125201801A
Wall Mounting Frame
1
13
G15002020
Motor Sub-Assy
1
14
G26112191
Motor Press Plate
1
15
G10352423
Cross Flow Fan
1
16
G0100227003
Evaporator Assy
1
17
none
Tube Sensor Bushing
1
18
G24212108
Evaporator Support
1
19
G76512210
Fan Bearing
1
20
G76712032
Bearing Holder
1
21
G1054202101
Propeller Axile Bush
1
22
G20402706
Electric Box Assy
1
23
G20122106
Electric Box Cover
1
24
G01592076
Shield Cover
1
25
G73012005
Crank
1
26
G1521210701
Step Motor
1
27
G22242083
Indicator shield cover
1
28
G22242084
Indicator Light Cover
1
29
G30568112
Display Board
1
30
G20112086
Electric Box
1
31
G30148846
Main Board
1
32
G42011233
Terminal Board
1
33
G30510460_K88497
Remote Controller
1
34
G390000453
Ambient Temperature Sensor
1
35
G39000305
Temperature Sensor
1
36
G400204643
Power Cord
1
37
none
Pipe Connection Nut accessories
1
SM HDDE 1-A.1 GB
15-3
SERVICING
15.3 Spare part list of indoor Unit: HDDE012
NO.
Part Code
Part Description
qty
1
G1112208201
Filter Sub-Assy
2
2
G20012806B
Front Panel
1
3
G24252019
Screw Cover
1
4
G63022016
Membrane
1
5
G20012824
Front Case Assy
1
6
G10512119
Guide Louver
1
7
G26112486
Helicoid tongue
1
8
G10512160
Air Louver
2
9
G1054202001
Shaft of Guide Louver
2
10
G0523204101
Drainage Pipe Sub-assy
1
11
G2220229501_K8849
Rear Case assy
1
12
G0125201801A
Wall Mounting Frame
1
13
G15002020
Motor Sub-Assy
1
14
G26112191
Motor Press Plate
1
15
G10352423
Cross Flow Fan
1
16
G0100274503
Evaporator Assy
1
17
none
Tube Sensor Bushing
1
18
G24212108
Evaporator Support
1
19
G76512210
Fan Bearing
1
20
G76712032
Bearing Holder
1
21
G1054202101
Propeller Axile Bush
1
22
G20402765
Electric Box Assy
1
23
G20122106
Electric Box Cover
1
24
G01592076
Shield Cover
1
25
G73012005
Crank
1
26
G1521210701
Step Motor
1
27
G22242083
Indicator shield cover
1
28
G22242084
Indicator Light Cover
1
29
G30568112
Display Board
1
30
G20112086
Electric Box
1
31
G30148846
Main Board
1
32
G42011233
Terminal Board
1
33
G30510460_K88497
Remote Controller
1
34
G390000453
Ambient Temperature Sensor
1
35
G39000305
Temperature Sensor
1
36
G400204643
Power Cord
1
37
none
Pipe Connection Nut accessories
1
EXPLODED VIEW & SPARE PART
LIST
15-4
SM HDDE 1-A.1 GB
15.4
Exploded
view of
indoor unit: HDDE018
SM HDDE 1-A.1 GB
15-5
SERVICING
15.5 Spare part list of indoor Unit: HDDE018
NO.
Part Code
Part Description
qty
1
G4202300115
Jumper
1
2
G22242083
Indicator shield cover
1
3
G22242084
Indicator Light Cover
1
4
G30568112
Display Board
1
5
G20112103
Electric Box
1
6
G4201026601
Terminal Board
1
7
G01592087
Shield cover of Electric Box
1
8
G30148858
Main Board
1
9
G20402748
Electric Box Assy
1
10
G20122123
Electric Box Cover
1
11
G01592088
Shield Cover of Electric box Cover
1
12
G20122142
Electric Box Cover2
1
13
G4002046421
Power Cord
1
14
G40020538
Connecting Cable
1
15
G20012872_K8849
Front Panel Assy
1
16
G20012808P
Front Panel
1
17
G20012873
Front Case Assy
1
18
G242520041
Screw Cover
1
19
G15012146
Fan Motor
1
20
G10512140
Guide Louver
1
21
G10542036
Axile Bush
1
22
G01002320
Evaporator Assy
1
23
G26112164
Pipe Clamp
1
24
G10352036
Cross Flow Fan
1
25
G26112231
Motor Press Plate
1
26
G15012086
Step Motor
1
27
G10582070
Crank
1
28
G26112232
Helicoid tongue
1
29
G10512160
Air Louver
2
30
G0523001407
Drainage hose
1
31
G22202154
Rear Case assy
1
32
G01252484
Wall Mounting Frame
1
33
G76712012
Water Tray Glue Plug
1
34
G10512037
Left Axile Bush
1
35
G26152022
Ring of Bearing
1
36
G30510460_K8849
Remote Controller
1
37
G7651205102
O-Gasket sub-assy of Bearing
1
38
G24212119
Evaporator Support
1
39
G11122104
Filter Sub-Assy
2
EXPLODED VIEW & SPARE PART
LIST
15-6
SM HDDE 1-A.1 GB
=
;
15.6 Exploded view of indoor unit:
HDDE024
'
I '
I '
I '
,i
I
I
I I I
I
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(A.)
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,..
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I
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I
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I
',
I
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I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I I I
I
I I I
I
I I I
I
I
I
I
I
I
{
I
'
I
'
I
'
I
I
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>
'v/
(
SM HDDE 1-A.1 GB
15-7
SERVICING
15.7 Spare part list of indoor Unit: HDDE024
NO.
Part Code
Part Description
qty
1
G4202300127
Jumper
1
2
G22242083
Indicator shield cover
1
3
G22242084
Indicator Light Cover
1
4
G30568112
Display Board
1
5
G20112103
Electric Box
1
6
G42011233
Terminal Board
1
7
G01592087
Shield cover of Electric Box
1
8
G30148859
Main Board
1
9
G20402814
Electric Box Assy
1
10
G20122123
Electric Box Cover
1
11
G01592088
Shield Cover of Electric box Cover
1
12
G20112081
Electric Box Cover2
1
13
G4002046418
Power Cord
1
14
G40020538
Connecting Cable
1
15
G20012828_K8849
Front Panel Assy
1
16
G20012809P
Front Panel
1
17
G20012845
Front Case Assy
1
18
G24252016
Screw Cover
3
19
G15012098
Fan Motor
1
20
G10512138
Guide Louver
1
21
G10542036
Axile Bush
2
22
G0100257205
Evaporator Assy
1
23
G26112188
Pipe Clamp
1
24
G10352030
Cross Flow Fan
1
25
G26112316
Motor Press Plate
1
26
G1521300101
Stepping Motor
1
27
G10582070
Crank
1
28
G26112229
Helicoid tongue
1
29
G10512139
Air Louver
3
30
G0523001405
Drainage hose
1
31
G22202157
Rear Case assy
1
32
G01252032
Wall Mounting Frame
1
33
G76712012
Water Tray Glue Plug
1
34
G10512037
Left Axile Bush
1
35
G26152025
Ring of Bearing
1
36
G30510460_K8849
Remote Controller
1
37
G7651205102
O-Gasket sub-assy of Bearing
1
38
G24212103
Evaporator Support
1
39
G11122091
Filter Sub-Assy
2
EXPLODED VIEW & SPARE PART
LIST
15-8
SM HDDE 1-A.1 GB
15.8
Exploded
view of
outdoor unit: YDDE009, YDDE012
SM HDDE 1-A.1 GB
15-9
SERVICING
15.9 Spare part list of outdoor Unit: YDDE009
NO.
Part Code
Part Description
qty
1
G02613858
Electric Box Assy
1
2
G02613862
Electric Box Sub-Assy
1
3
G30148854
Main Board
1
4
G43130184
Reactor
1
5
G420111041
Terminal Board
1
6
G71010003
Wire Clamp
1
7
G22413007
Front Grill
1
8
G01533034P
Front Panel
1
9
G10333004
Axial Flow Fan
1
10
G02803037P
Chassis Sub-assy
1
11
G1501308502
Brushless DC Motor
1
12
G26233100
Small Handle
1
13
G01253073
Top Cover Sub-Assy
1
14
G01703104
Motor Support
1
15
G01163812
Condenser Assy
1
16
G01473009
Rear Grill
1
17
G4300876701
Magnet Coil
1
18
G07130369
Electronic Expansion Valve
1
19
G3900030804
Temperature Sensor
1
20
G07133474
Cut off Valve Assy
1
21
G07100003
Valve
1
22
G0171314201P
Valve Support
1
23
G26233433
Big Handle
1
24
G0130317801
Right Side Plate Sub-Assy
1
25
G03073151
4-Way Valve Assy
1
26
G01233385
Clapboard Sub-Assy
1
27
G49010109
Magnetic Ring
1
28
G00103896G
Compressor and Fittings
1
29
G06123401
Drainage Connecter
1
EXPLODED VIEW & SPARE PART
LIST
15-10
SM HDDE 1-A.1 GB
15.10 Spare part list of outdoor Unit: YDDE012
NO.
Part Code
Part Description
qty
1
G02613643
Electric Box Assy
1
2
G02613666
Electric Box Sub-Assy
1
3
G30148856
Main Board
1
4
G43130184
Reactor
1
5
G420111041
Terminal Board
1
6
G71010003
Wire Clamp
1
7
G22413007
Front Grill
1
8
G0153303204P
Front Panel
1
9
G10333427
Axial Flow Fan
1
10
G02803279P
Chassis Sub-assy
1
11
G1501306719
Fan Motor
1
12
none
Small Handle
0
13
G01253443
Top Cover Plate
1
14
G0170310401
Motor Support
1
15
G01163898
Condenser Assy
1
16
G01473057
Rear Grill
1
17
G4300876701
Magnet Coil
1
18
G07133818
Electric Expansion Valve Sub-Assy
1
19
G3900030805
Temperature Sensor
1
20
G071302391
Cut off Valve
1
21
G07100003
Valve
1
22
G01713169
Valve Support Assy
1
23
G26233433
Big Handle
1
24
G0130317801
Right Side Plate Sub-Assy
1
25
G03073136
4-Way Valve Assy
1
26
G0123314201
Clapboard Sub-Assy
1
27
G49010109
Magnetic Ring
1
28
G00103896G
Compressor and Fittings
1
29
G06123401
Drainage Connecter
1
SM HDDE 1-A.1 GB
15-11
SERVICING
15.11
Exploded
view of
outdoor unit: YDDE018
EXPLODED VIEW & SPARE PART
LIST
15-12
SM HDDE 1-A.1 GB
15.12 Spare part list of outdoor Unit: YDDE018
NO.
Part Code
Part Description
qty
1
G10335008
Axial Flow Fan
1
2
G1501506402
Fan Motor
1
3
G01705036
Motor Support Sub-Assy
1
4
none
Electric Box (Fireproofing)
0
5
G4300040033
Magnet Coil
1
6
G03073158
4-Way Valve Assy
1
7
G01473043
Rear Grill
1
8
G26235401
Left Handle
1
9
G3900030901
Temperature Sensor
1
10
G01163935
Condenser Assy
1
11
none
Electronic Expansion Valve assy
0
12
none
Electric Expand Valve Fitting
0
13
G01255005P
Top Cover
1
14
G01305093P
Left Side Plate
1
15
G20113003
Insulating Plate of Electric box Cover
1
16
G02613677
Electric Box Assy
1
17
G420111041
Terminal Board
1
18
G26235254
Handle
1
19
none
Capacitor CBB61
0
20
G01715010P
Valve support assy
1
21
G0713506803
Cut off Valve
1
22
G0713506703
Cut off Valve
1
23
G0130509402P
Right Side Plate
1
24
G02803207P
Chassis Sub-assy
1
25
G06123401
Drainage Connecter
1
26
G0681340101
Drainage Plug
3
27
G01535013P
Front Panel
1
28
G22415002
Front Grill
1
29
G00105249G
Compressor and Fittings
1
30
G43130025
Reactor
1
31
G01233153
Clapboard Assy
1
32
none
Capacitor CBB65
0
SM HDDE 1-A.1 GB
15-13
SERVICING
15.13
Exploded
view of
outdoor unit: YDDE024
EXPLODED VIEW & SPARE PART
LIST
15-14
SM HDDE 1-A.1 GB
15.14 Spare part list of outdoor Unit: YDDE024
NO.
Part Code
Part Description
qty
1
G22415003
Front Grill
1
2
G1501403402
Fan Motor
1
3
G20113027
Electric Box (Fireproofing)
1
4
G49010252
Radiator
1
5
G30148864
Main Board
1
6
G02613662
Electric Box Assy
1
7
none
Terminal Board Support sub-assy
1
8
G420111041
Terminal Board
1
9
G26235401
Left Handle
1
10
G01305043P
Left Side Plate
1
11
G01255006P
Top Cover
1
12
G01705025
Motor Support Sub-Assy
1
13
G01175092
Condenser support plate
1
14
G01233164
Clapboard Assy
1
15
G01163917
Condenser Assy
1
16
G01475013
Rear Grill
1
17
G26115004
Wiring clamp
1
18
G3900030901
Temperature Sensor
1
19
none
Capacitor CBB61
0
20
G0130504401P
Right Side Plate
1
21
G26235001
Big Handle
1
22
G07133157
Cut-off Valve
1
23
G0171501201P
Valve Support Sub-Assy
1
24
G01365435P
Baffle (valve support)
1
25
none
Capillary Sub-assy
1
26
G03073144
4-Way Valve Assy
1
27
G4300040045
Magnet Coil(4-way Valve)
1
28
G76710247
Compressor Gasket
3
29
G00105249G
Compressor and Fittings
1
30
G06123401
Drainage Connecter
1
31
G02803255P
Chassis Sub-assy
1
32
G06813401
Drainage Hole Cap
3
33
G10335009
Axial Flow Fan
1
34
G01305086P
Front Side Plate
1
35
G01435004P
Cabinet
1
SERVICING
SM HDDE 1-A.1 GB
15-15
16. SERVICING
16.1 Servicing procedure of indoor units
16.2 Servicing procedure of outdoor units
SM HDDE 1-A.1 GB
a
APENDIX
APPENDIX
SM HDDE 1-A.1 GB
15-15
SERVICE MANUAL
HDDE009/012/018/024
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