Airstream Basecamp 2007 Owner's Manual

OWNERS
AIRSTREAM
A TRAILERING GUIDE
MANUA
BASECAMP
L
INTRODUCTION
2007 MODEL
frequent inquiries regarding the operation, function and care of the many systems that
make modern trailering a joy.
Airstream realizes our customers possess varying degrees of expertise in the area of
repairing and maintaining the appliances in their trailer. For this reason, the service
and trouble-shooting information found in this manual is directed toward those with
average mechanical skills.
We also realize you may be more familiar in one area than you are in another. Only you
know your capabilities and limitations. We want you to use this manual, and hope you
will find the information contained in it useful, however, should you ever feel you may
be “getting in over your head” please see your dealer to have the repairs made.
A brief explanation of the operation of the appliances such as refrigerator, furnace,
water heater and others are explained in this manual. However, you will also find
the manufacturer’s information supplied in a packet included with this manual
more detailed.
All information, illustrations and specifications contained in this manual are based on
the latest product information available at the time of publication approval. If and when
new materials and production techniques are developed which can improve the quality
of its product, or material substitutions are necessary due to availability, Airstream
reserves the right to make such changes.
We have provided many important safety messages in this manual. Always read and
obey all safety messages.
WARNING indicates a potentially hazardous situation that, if not avoided,
could result in death or serious injury.
CAUTION indicates a potentially hazardous situation that, if not avoided,
could result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a potentially hazardous
situation that, if not avoided, could result in property damage.
NOTE: Important information regarding the maintenance of your recreational vehicle.
(Optional) This denotes items that may be an option on all or particular models.
Additionally, some optional items can only be included during the manufacturing phase and cannot be added.
INTRODUCTION
Mold
There are mold and mold spores throughout the indoor and outdoor environment. There
is no practical way to eliminate all mold and mold spores in the indoor environment; the
way to control indoor mold growth is to control moisture.
Towing and Weight Distribution
Weight distribution is an important factor when loading your travel trailer. A recreational
vehicle with the cargo distributed properly will result in efficient, trouble-free towing.
Be sure to follow the instructions in this manual.
The inclusion of optional items does not imply or suggest the availability, application suitability, or inclusion for any specific unit.
Important Safety Precautions
You’ll find many safety recommendations on this page and throughout this manual.
The recommendations on the next two pages are the ones we consider to be the most
important. They are covered in depth in later sections of this manual.
Do Not Allow Passengers to Ride in the Trailer During Travel
The transport of people puts their lives at risk and may be illegal. The trailer does not
have seat belts, therefore, it is not designed to carry passengers.
Reducing Fishtailing or Sway
Sway or fishtailing is the sideways action of a trailer caused by external forces.
Excessive sway of your travel trailer can lead to the rollover of the trailer and tow
vehicle resulting in serious injury or death. Be sure to follow the instructions in this
manual.
Formaldehyde
Formaldehyde is an important chemical used widely by industry to manufacture building
materials and numerous household products. It is also a by-product of combustion
some individuals being sensitive to it. Ventilation of the unit normally reduces the
exposure to a comfortable level.
Generator Safety
Do not operate the generator in an enclosed building or in a partly enclosed area such
as a garage. Nor should the generator be operated while sleeping. Be sure to follow
all instructions and warnings in this manual.
Lug Nut Torquing
torqued is an important responsibility that trailer owners and users need to be familiar
with and practice. Inadequate and/or inappropriate wheel nut torque (tightness) is
a major reason that lug nuts loosen in service. Loose lug nuts can rapidly lead to a
INTRODUCTION
2007 MODEL
wheel separation with potentially serious safety consequences. Be sure to follow the
instructions in this manual.
Appliances and Equipment
The appliances (stove, refrigerator, outdoor grills, etc.) and equipment (hot water
heater, furnace generator, etc.) typically operate on LP gas. LP gas is flammable and
is contained under high pressure. Improper use may result in a fire and/or explosion.
Be sure to follow all instructions and warnings in this manual (see page xxx) as well as
the specific owners’ manuals of the appliances and equipment.
Tire Safety
Properly maintained tires improve the steering, stopping, traction, and load-carrying
cause of tire failure. Be sure to read the Tire Safety Manual Addendum included with
your owner’s packet.
Chemical Sensitivity; Ventilation
Chemical Sensitivity
After you first purchase your new recreational vehicle and sometimes after it has been
closed up for an extended period of time you may notice a strong odor and chemical
sensitivity. This is not a defect in your recreational vehicle. Like your home, there
are many different products used in the construction of recreational vehicles such
as carpet, linoleum, plywood, insulation, upholstery, etc. Formaldehyde is also the
by-product of combustion and numerous household products, such as some paints,
coatings and cosmetics. However, recreational vehicles are much smaller than your
home and therefore the exchange of air inside a recreational vehicle is significantly less
than a home. These products, when new or when exposed to elevated temperatures
and/or humidity, may “off-gas” different chemicals, including formaldehyde. This off-
gassing, in combination with the minimal air exchange, may cause you to experience
irritation of the eyes, nose, and throat and sometimes headache, nausea, and a variety
of asthma-like symptoms. Elderly persons and young children, as well as anyone with
a history of asthma, allergies, or lung problems, may be more susceptible to the effects
of off-gassing.
Formaldehyde
Most of the attention regarding chemical off-gassing surrounds formaldehyde.
Formaldehyde is a naturally occurring substance. It is also a key industrial chemical
used in the manufacture of the numerous consumer products which we referred
to above and used in the construction of recreational vehicles. Trace levels of
formaldehyde are also released from smoking, cooking, use of soaps and detergents
such as carpet shampoos, cosmetics, and many other household products. Some
people are very sensitive to formaldehyde while others may not have any reaction to
the same levels of formaldehyde. Amounts released decrease over time.
INTRODUCTION
Ventilation
To reduce or lessen exposure to chemicals from off-gassing it is of utmost importance
that you ventilate your recreational vehicle. Ventilation should occur frequently after
purchase and at times when the temperatures and humidity are elevated. Remember
off-gassing is accelerated by heat and humidity. Open windows, exhaust vents, and
doors. Operate ceiling and/or other fans, roof air conditioners, and furnaces and use
a fan to force stale air out and bring fresh air in. Decreasing the flow of air by sealing
the recreational vehicle increases the formaldehyde level in the indoor air. Please
also follow the recommendations contained in Chapter 2 regarding tips to avoid
assist in avoiding exposure to chemicals that off-gas.
Do Not Smoke
Finally, we recommend that you do not smoke inside your recreational vehicle. In
addition to causing damage to your recreational vehicle, tobacco smoke releases
formaldehyde and other toxic chemicals.
Medical Advice
Appliances and Equipment
manuals are included in the delivery case supplied by your dealer. The manuals may
contain warnings, cautions, and operating instruction that should be read and followed
before operating the appliances. The information contained in the appliances manuals
supersedes any information contained in the Airstream Trailer Owner’s Manual on
manual, please contact the Airstream Customer Service Department at 937-596-6111
or write:
Airstream Factory Service Center,
P.O. Box 629
419 W. Pike Street
Jackson Center, Ohio 45334-0629
If any appliance manuals have not been provided with your trailer, contact your dealer,
the respective appliance manufacturer, or Airstream Customer Service. A manual will
be provided to you.
If you have any questions regarding the health effects of formaldehyde, please consult
your doctor or local health department.
Warranty Exclusion
Chemical gassing is not a “Defect” in your recreational vehicle and is not covered by
the Limited Warranty. Please follow the recommendations in this manual to address
this concern.
Maintenance: Follow the instructions and warnings noted in the appliances and
equipment owner’s manuals as well as the ones listed below:
Annual maintenance should be conducted on propane gas appliances and
equipment by an authorized dealer or repair facility.
Insects can build nests in the burners of various appliances and equipment. The
burner and burner orifice of the propane gas appliances and equipment should
be cleaned out by an authorized dealer or repair facility anytime circumstances or
conditions warrant., but no less than on an annual basis.
INTRODUCTION
NOTES
2007 MODEL
A. WARRANTY AND SERVICE
Warranty
Warranty Explanation
Service
Reporting Safety Defects
Maintenance Schedule
Maintenance Parts & Supplies
B. TOWING
Tow Vehicles
Brakes
Loading
Weighing your Trailer
Hitching Up
Towing Tips
Pre-Travel Check List
Ram Air System
C. CAMPING
Camping Safety
Campground Setup
Leveling & Stabilizing
Hook Ups
Rear Doors
Rear Step
Windows
Prolonged Occupancy
D. EXTERIOR
Cleaning
Chassis
Axle and Running Gear
Electric Brakes
Tires
Chassis Wiring
Kelty Tent
E. INTERIOR FURNISHINGS
AND ACCESSORIES
Fabric Care
Flooring & Fixtures
Features & Switches
Smoke Alarm
LP Gas Detector
Fire Extinguisher
CO Detector
Medical Kit
Floor Tie Downs
Sofa
F. PLUMBING
LP (Liquid Petroleum) Gas
Fresh Water System
Winterizing
Toilet
TABLE OF CONTENTS
G. ELECTRICAL
12-volt Operation
Battery
Converter
Fuses and Breakers
110-Volt System & Components
TV Antenna
H. APPLIANCES
Air Conditioner
Cook Top
Refrigerator
Roof Vent, High Volume
I. SPECIFICATIONS
WARRANTY AND SERVICE
A
WARRANTY COVERAGE
When you buy a new Airstream Travel Trailer from an authorized Airstream dealer,
Airstream, Inc., warrants the trailer from defects in material and workmanship as fol-
lows:
BASIC WARRANTY PERIOD
This warranty extends for a period of one year from the date of original retail purchase.
ITEMS COVERED
Any part of the trailer or any component equipment installed by the factory is covered
by the basic warranty except the following items, which are not covered:
Tires
Batteries
The tire and battery warranties will be handled by their respective service points and
according to their written policy. This limited warranty does not include failure caused
by accident, abuse, normal wear, overload or any cause not attributable to a defect
in original material or workmanship of the trailer or component equipment as installed
by the factory.
LIMITATION OF IMPLIED WARRANTIES
All warranties of merchantability and fitness for a particular purpose, whether written or
oral, expressed or implied, shall extend only for a period of one year from the date of
original purchase. There are no other warranties, which extend beyond those described
on the face hereof and which expressly excludes conditions resulting from normal wear,
accident, abuse, exposure or overload. Some states do not allow limitation on how
long an implied warranty lasts, so the above limitations may not apply to you.
AIRSTREAM’S RESPONSIBILITY
The basic Airstream Limited Warranty applies for a period of one year from the date
of original purchase, and the application date of all warranties is that indicated on the
owner’s Limited Warranty. Defects in items covered under this Warranty will be cor-
rected without cost upon the return, at the owner’s expense, of the trailer or defective
part to an authorized Airstream dealer.
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WARRANTY AND SERVICE
CARE AND MAINTENANCE
This warranty covers only defective material and/or workmanship; adjustments are
made at the factory prior to shipment, and rechecked by the dealer prior to delivery to
the customer. Adjustments thereafter become a customer responsibility.
Part of the Airstream exterior (not including the underside) is clear coated to pre-
vent oxidation. This application is covered by a one-year warranty against peeling.
Prolonged exposure to salt air or industrial fall-out will permit penetration through the
control over these conditions, it is necessary for the owner to wash and maintain their
trailer as instructed in the Owner’s Manual.
The owner is also responsible for following all recommendations, instructions and pre-
cautions contained in the Airstream Trailer Owner’s Manual and the individual manuals
furnished by the chassis, appliance and other manufacturers.
INSTALLATIONS NOT COVERED
Airstream, Inc., does not accept any responsibility in connection with any of its trailers
for additional equipment or accessories installed at any dealership or other place of
business, or by any other party. Such installation of equipment or accessories by any
other party will not be covered by the terms of this warranty.
IF REPAIRS ARE NEEDED
If your trailer needs repairs under the terms of the basic Airstream Limited Warranty,
you should:
1. Take your trailer to your selling dealer or other Authorized Airstream Dealer.
2. If the dealer is incapable of making the repair, request that he contact the Service
Administration Department at Airstream, Inc., for technical assistance.
3. If repairs are still not made, the customer should contact:
AIRSTREAM, INC.
419 W. Pike Street - P.O. Box 629
Jackson Center, Ohio 45334-0629
Attention: Owner Relations Department
Furnish the following information:
The complete serial number of the trailer
Mileage
Date of original purchase
Selling dealer
Nature of service problem and steps or service, which have been performed.
(The owner may be directed to another dealer at the owner's expense.)
A
4. If, after taking the above steps, repairs are still not complete, the Airstream owner may
request the trailer be brought to the Factory Service Center at the owner’s expense.
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WARRANTY AND SERVICE
A
DEALER REPRESENTATION EXCLUDED
The full extent of the basic Airstream Limited Warranty is set forth in detail in the
folder, and in the explanation of the basic Airstream Limited Warranty covered in the
Airstream Trailer Owner’s Manual. Airstream Inc. will not be responsible for additional
representations or implied warranties made by any of its dealers to the extent those
representations are not a part of, or are contrary to, the terms and conditions of the
basic Airstream Limited Warranty.
CONSEQUENTIAL AND INCIDENTAL DAMAGES
Airstream, Inc., will not be responsible for any consequential or incidental ex-
penses or damages resulting from a defect. Incidental expenses include, but
and loss of work and loss of use of the trailer. Some examples of consequen-
tial damages would be: stained curtains due to rain leaks or delaminated floor
caused by a plumbing leak. Some states do not allow the exclusion or limitation
of incidental or consequential damages, so the above limitation or exclusion may
not apply to you.
WARRANTY TRANSFER
The basic Airstream Limited Warranty is transferable to subsequent owners for the
your dealer or the Airstream Inc. Service Administration Department.
CHANGES IN DESIGN
Airstream Inc. reserves the right to make changes in design and improvements upon
its product without imposing my obligation upon itself to install the same upon its
products theretofore manufactured.
This warranty gives you specific legal rights, and you may also have other rights,
which vary from state to state.
EXPLANATION OF AIRSTREAM LIMITED WARRANTY
The Airstream Limited Warranty is detailed on a Warranty Card. It is filled out by the
dealer and presented to the owner during delivery of a new unit. The Limited Warranty
must be presented to a dealer to obtain warranty service. It should be kept in the trailer
during the warranty period.
EXCLUSIONS:
Normal Wear
Items such as tires, curtains, upholstery, floor coverings, window, door and vent seals
will show wear or may even wear out within the one year warranty period depending
upon the amount of usage, weather, and atmospheric conditions.
Accident
We strongly urge our dealers and customers to inspect the trailer upon receipt of
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WARRANTY AND SERVICE
delivery for any damage caused by accident while being delivered to the dealer, or
while it is on the dealer’s lot. Damage of this nature becomes the dealer or customer’s
responsibility upon acceptance of delivery, unless Airstream is notified and the person
making the delivery verifies the damage. Glass breakage, whether obviously struck or
mysterious, is always accidental and covered by most insurance policies.
Abuse
Lack of customer care and/or improper maintenance will result in early failure for which
Airstream cannot be held responsible.
Exposure
Not unlike a car, the steel parts of a trailer can and will rust if subjected to prolonged
exposure to moisture, salt air, or corrosive air-borne pollutants without repainting.
Aluminum oxidizes when unprotected under similar conditions, and refinery chemicals
of a sulfurous nature are harmful to finishes if not washed off periodically. Extremely hot
or direct sunlight will deteriorate rubber and fade curtains and upholstery. Conditions
of this nature, although they may be normal for the area, are beyond Airstream’s control
and become the responsibility of the owner.
It is the responsibility of the owner to take such preventative measures as are neces-
sary to maintain the exterior caulking and sealer of your unit. It is the responsibility of
the owner to use reasonable, prudent care to prevent foreseeable secondary damage
from rain, plumbing leaks, and the natural accumulation of moisture in your unit, such
as a delaminated floor; stained upholstery, carpeting, or drapes; mold formation and
conditions and is not covered by the terms of the Limited Warranty.
Overload
cause of improper balance, is beyond Airstream’s responsibility. The Airstream trailer
is engineered to properly handle the gross vehicle load rating on the certification
label. Load distribution has a definite effect upon the towing characteristics and
attitudes of the trailer. Level hitch installations are a necessity, and very important
on a tandem axle trailer. There are limits to the amount of load that can be safely
transported depending upon speed and road conditions, and reasonable cause to
believe these factors have been exceeded could void the Airstream warranty. For
additional information on the loading of your trailer, consult your Owner’s Manual or
gross vehicle weight rating plate.
The Airstream axle is manufactured to a tolerance of 1-degree camber and 1/8” toe-in.
These tolerances will only change if the trailer is subjected to abuse, such as dropping
off a sharp berm, striking a curb, or hitting a deep hole in the road. Such damage could
be considered as resulting from an accident which risks are not covered under the
warranty. Abnormal tire wear and/or wheel alignment resulting from such damage is
not covered under the terms of the warranty.
Chemical Gassing
Chemical gassing is not a “Defect” in your recreational vehicle and is not covered by
the Limited Warranty. Please follow the recommendations in this manual to address
this concern.
SERVICE:
Before leaving the factory, each and every vital part of the trailer is tested for perfor-
mance. Each test is signed and certified by an inspector. After the trailer arrives on
your dealer’s lot all of these vital parts and systems are again tested. When you take
delivery of your new trailer you will receive a complete check out.
A
Damage due to loading, either beyond capacity or to cause improper towing be-
At that time a specified list of performance checks on your trailer equipment will be
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WARRANTY AND SERVICE
A
conducted and any deficiencies you have experienced since taking delivery will be
corrected.
Please contact your dealer if you need service. Major service under your Airstream
Limited Warranty is available through our nationwide network of Airstream Dealer
Service Centers. An up-to-date list of Dealer Service Centers has been provided with
your new trailer. This list is current as of the date of this publication.
Occasionally dealerships change, or new dealers are added who may not appear on
this list. For this reason, it is suggested that you contact your local dealer from time
to time and bring your list up to date. He can also provide you with additional copies
if you need them. ALL CENTERS OPERATE ON AN APPOINTMENT BASIS FOR THE
UTMOST EFFICIENCY.
kindly inform him if you are unable to keep the appointment date or wish to change
it. Service may be arranged at the Factory Service Center by contacting the Service
Coordinator at: Airstream Factory Service Center, P.O. Box 629, 419 W. Pike Street,
Jackson Center, Ohio 45334-0629 Phone: 937-596-6111
REPORTING SAFETY DEFECTS
If you believe that your vehicle has a defect, which could cause a crash or could cause
injury or death, you should immediately inform the National Highway Traffic Safety
Administration (NHTSA) in addition to notifying Airstream, Inc.
If NHTSA receives similar complaints, it may open an investigation, and if it finds that a
safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
However, NHTSA cannot become involved in individual problems between you, your
dealer, or Airstream, Inc.
To contact NHTSA you may either call the Auto Safety Hotline toll-free at 1-888-
327-4236 (TTY 1-800-424-9153); go to www.safercar.gov; or write to: Administrator,
NHTSA, 400 Seventh St, S.W., Washington, D.C. 20590.
You can also obtain other information about motor vehicle safety from www.safercar.
gov.
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WARRANTY AND SERVICE
MAINTENANCE SCHEDULE
WARNING: FAILURE TO MAINTAIN YOUR COACH CAN CAUSE
PREMATURE AND UNEXPECTED PARTS BREAKAGE AND/OR ERRATIC
OPERATION THAT MAY BE HAZARDOUS.
Note: See appliance manufacturer’s literature for further information
EVERY 1,000 MILES OR 60 DAYS
Escape Window Check operation of latches and upper hinge.
*Battery Check water level
Smoke Alarm Test and replace battery as required.
Tires Check tire pressure (See Specifications).
Hitch Check for loose bolts or unusual wear.
EVERY 5,000 MILES OR 90 DAYS
Exterior Door Locks Lubricate with dry graphite
Exterior Hinges Lubricate with light household oil
LPG Hold Down Lubricate with light household oil
LPG Regulator Check bottom vent for obstructions
Main Door Striker Pocket Coat with paraffin.
Wheel Lug Nuts Torque aluminum wheels to 100 ft. lbs.
Break Away Switch Pull pin and lubricate with household oil
7-Way Plug Spray with contact cleaner.
Hitch Ball Latch Lubricate with non-detergent motor oil
A
GFI Circuit Breaker Test and record.
WARNING: WHEEL SEPARATION CAN OCCUR
1. On first trip, tighten wheel lugs at start and at 10, 25, and 50 miles.
2. Thereafter, check wheel lugs before each trip.
3. Following winter storage, check before beginning a trip.
4. Following excessive braking, inspect wheel lugs
Torque aluminum wheels to 100 ft.. lbs.
Hitch Ball Lubricate with hitch ball lube or wheel
bearing grease.
Main Door Step Lubricate moving parts and check.
* As a battery ages and becomes less efficient, the water level should be checked at
more frequent levels.
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WARRANTY AND SERVICE
A
EVERY 10, 000 MILES OR 6 MONTHS
Brakes Inspect, adjust or replace as
necessary
Wheel Bearings Clean and repack
Tires Inspect and rotate
Seals, Windows & Door Clean with mild detergent and coat
with “Slipicone”.
Exterior Wax (Do not use an abrasive
cleaner or wax).
EVERY YEAR
Battery Clean, neutralize and coat termi
nals with petroleum jelly.
A-Frame, Step Wire brush and paint frame at front
and rear.
LP Bottle Have purged by LP supplier.
Seams: Check and reseal exterior seams, windows, lights and vents as needed. Use
Acryl-R seam sealer or equivalent.
Hitch Coupler and Ball: Check for wear or damage. Assure all parts operate freely.
Replace any component if worn or damaged.
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WARRANTY AND SERVICE
SUGGESTED MAINTENANCE PARTS AND LUBRICANTS
BULBS, EXTERIOR
License Plate 12V C5W
Clearance Lights LED
Tail light LED
BULBS, INTERIOR
Round Ceiling Light 12V-10W
WARNING: Always replace the light bulb on a light fixture with the cor-
rect bulb for that light. Failure to heed this warning could cause fire, property
damage, personal injury, or death.
MISCELLANEOUS
Wheel Bearing Grease Extra Hair Pin Clips for Hitch
Grease Seals Dry Graphite
WD-40 or Equivalent Aerosol Lubricant Silicone Lubricant
FUSES
Charge Line, Breakaway switch (inside battery box)
ATC 15 Amp, ATC 30 Amp fuse
Converter
ATC 15 Amp, ATC 30 Amp fuse
LP Detector
Antenna Power Amplifier
AGC 1 Amp, Inline fuse inside roadside rear console
Radio
ATC 15 Amp, back of radio
12-VOLT BREAKERS
Battery Cable
40 Amp Type 1W.P. Breaker, Location: under the floor the floor on roadside exterior
front end.
A
Oil Can with 30 Weight Non-Detergent Oil Spray Contact Cleaner
Light Household Type Oil Exterior Seam Sealer
Hitch Ball Lube (May use wheel bearing grease.)
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WARRANTY AND SERVICE
MAINTENANCE RECORD
A
DATE DEALER SERVICE PERFORMEDDATE DEALER SERVICE PERFORMED
A - 9
TOWING
TOW VEHICLE
The light Gross Vehicular Weight rating of the BaseCamp provides many options in
selecting a tow vehicle.
If you plan to buy a new vehicle to tow your trailer, we suggest that you consult with
local automotive manufacturers on the towing capabilities and options offered. Options
include such things as a heavy-duty alternator and radiator, heavy-duty springs (See
Note), shock absorbers, transmission cooler, heavy-duty fan and flasher unit and
others, depending upon the make of the vehicle. Most of these options are included in
tow packages offered in today’s market.
Transmissions may be manual or automatic, but an automatic transmission may pro-
long your tow vehicle’s life and generally does a better job of controlling engine loads
than the average driver using a manual shift.
Having adequate power is very important when considering the purchase of a new
vehicle or the trailer towing capability of your present one. American manufacturers
realize more than 30% of the vehicles they sell will be used for towing some type of
trailer. The dealers are provided with guidelines to use when helping a customer decide
on a tow vehicle. The guidelines are not just determined by the power output of the
engine. The gear ratio of the differential is also a very important part of the guideline.
Inspect the vehicle’s hitch regularly for loose bolts or nuts, cracked welds, loose ball
mounts, and worn parts.
New trailerists often carry more food and other supplies than really needed. Remember
that every item you take along is one more thing to stow and adds weight to the total
load you must pull. Consolidate items in storage areas and in the refrigerator. Special
care must be taken not to overload the front and rear ends of the trailer.
NOTE: Be realistic when ordering heavy duty springs. Only springs heavy enough to
support your loaded vehicle (not including trailer) are necessary. Too harsh of spring
rate will only shorten the life of the tow vehicle and trailer, and will make your journeys
less enjoyable.
ELECTRIC BRAKES
The brakes are operated by 12 volt current from your tow vehicle and MUST BE
HOOKED UP SO THAT YOU HAVE AN INTEGRAL SYSTEM WITH YOUR TOW
VEHICLE BRAKES. To prevent problems and insure satisfactory braking action, install
an electronic controller in line with the brakes in your tow vehicle.
An electronic controller installed in your tow vehicle will synchronize the trailer brakes
with your tow vehicle brakes. It is designed to apply the trailer brakes with your tow
vehicle brakes.
Your brake controller should be adjusted to provide for a slight lead of the trailer brakes
over the tow vehicle brakes. Follow the directions provided with your controller and
keep the information for future reference. Don’t be afraid to ask questions! If you don’t
understand the directions, have the installer explain the procedures.
Due to normal brake lining wear, the brakes and the controller setting should be
checked and readjusted, if necessary, during the trailer manufacturer’s recommended
inspection intervals.
Note: Brake lining adjustment should be periodically checked (fully) to be sure trailer
brakes are in the same adjustment as the tow vehicles.
Properly set adjustments will provide for safe comfortable stops. They will also
help assure optimum brake and tire life for both the tow vehicle and the trailer.
B
B - 1
B
TOWING
IN THE EVENT OF AN ACCIDENTAL SEPARATION of the tow vehicle and the trailer,
the BREAK-AWAY SWITCH will set and lock the trailer brakes for a sufficient length
of time to stop the trailer. The switch is activated when the wire attached to it and to
the tow vehicle pulls out the small pin in the front of the unit. THIS PIN SHOULD BE
PULLED OUT, LUBRICATED WITH LIGHT HOUSEHOLD OIL, AND REPLACED EVERY
90 DAYS.
To prevent corrosion within the breakaway switch, pull the switch’s pin straight forward
and spray the inside of the switch through the hole with an electric contact cleaner
(such as Spra-Kleen) and re-insert pin. A drop of light household oil on the groove
near the base of the pin will allow the pin to operate freely. WHEN THE TRAILER IS
CONNECTED TO THE TOW VEHICLE, THE BREAKAWAY SWITCH LOOP SHOULD
PIN FROM SWITCH BECAUSE THIS WILL APPLY THE TRAILER BRAKES.
WARNING: Do not use breakaway switch for parking brake.
7-way Plug Diagram
Black, 12V
Brown, Right Turn
Blue, Brake
-
Blank
Clearance Lights Green
Left Turn, Red
12V, White
,
B - 2
LOADING
This information can be found inside the wardrobe of the vehicle about 60” up from
the floor on the side panel.
TRAILER WEIGHT INFORMATION
VIN OR SERIAL NUMBER
GVWR (GROSS VEHICULAR WEIGHT RATING) IS THE MAXIMUM WEIGHT OF THIS TRAILER WHEN FULLY LOADED. IT INCLUDES ALL WEIGHT AT THE TRAILER AXLE(S), AND TOUGUE OR PIN.
UVW (UNLOADED VEHICLE WEIGHT), IS THE WEIGHT OF THIS TRAILER AS MANUFACTURED AT
THE FACTORY. IT INCLUDES ALL WEIGHT AT THE TRAILER AXLE (S) AND TOUGUE OR PIN. IF APPLICABLE, IT ALSO INCLUDES FULL GERNERATOR FLUIDS, INCLUDING FUEL, ENGINE OIL, AND COOLANTS.
CCC (CARGO CARRYING CAPACITY) IS EQUAL TO GVWR MINUS EACH OF THE FOLLOWING: UVW, FULL FRESH (POTABLE) WATER WEIGHT, (INCLUDING WATER HEATER, FULL PROPANE WEIGHT.
CARGO CARRYING CAPACITY (CCC) COMPUTATION
GVWR.............................................................................................
MINUS UVW..................................................................................
MINUS FRESH WATER WEIGHT OF GALLONS @ 8.3 LB/GAL
MINUS PROPANE WEIGHT OF GALLONS @ 4.2 LB/GAL
POUNDS KILOGRAMS
TOWING
WARNING: Never add items such as generators, heavy toolboxes or
motorcycle racks to the back of the trailer. Weight behind the axle will tend to
magnify any sway that may occur when passing trucks or in gusty wind. If a heavy
generator is mounted on the rear of the trailer, what may have been an almost
unnoticeable sway turns into a severe sway you may not he able to control.
When loading heavy objects such as tools, skillets, irons, and boxes of canned goods,
etc. keep them as low as possible - preferably on the floor. Try to hold additional weight
behind the axle to a minimum.
CAUTION: Damage to your trailer caused by mounting heavy objects on the rear
is considered abuse, and is not covered by warranty.
WARNING: The roof rack tubes are for decorative purposes only and
are not intended for carrying cargo. DO NOT attach cargo, luggage carriers, or
other equipment intended for cargo purposes to the tubes.
B
*CCC FOR THIS TRAILER...........................................................
*DEALER INSTALLED EQUIPMENT WILL REDUCE CCC
CONSULT OWNER MANUAL (S) FOR SPECIFIC WEIGHING INSTRUCTIONS AND TOWING GUIDELINES
CD-133
See specification section in this manual for definition and weight pertaining to this
label.
B - 3
B
TOWING
WEIGHING YOUR TRAILER
The diagram below shows how to weigh the trailer
on scales.
CAUTION: The allowable personal cargo must
be distributed in your trailer in such a manner that
the Gross Axle Weight Rating is not exceeded.
To determine this, it is necessary to load all of your
allowable personal cargo and variable weights.
Then hitch the trailer to the tow vehicle with load
equalizing hitch properly adjusted as shown on the
following pages.
To determine tongue load, unhitch tow vehicle and
place the tongue hitch post on a scale. The trailer
must be properly loaded as determined above, with
your allowable personal cargo and variable weights.
Use a scale, such as a bathroom scale, that has a
lower weight limit than your tongue load to check
the tongue weight by using the following method
(See illustration).
the jack extension down on the top of the 4 x 4 until
the tongue of the trailer is supported by it. Multiply
the scale reading by three. This will be the tongue
weight of your trailer. If you exceed the capacity of
the bathroom scales, increase the two-foot dimen-
sion to three or four more feet, but always multiply
the scale reading by the total number of feet between
the wood and scales.
Place the trailer on a scale with both axles only on
the scale. See illustration above. If the weight on the
axles exceeds the axle system G.A.W.R. then some
of the personal cargo must be redistributed forward
in order to place some of this weight on the tongue.
The tongue weight should be in between 10% - 15%
of the trailer’s total weight, but must not exceed the
manufacturer’s maximum recommended hitch weight
of the tow vehicle or hitch.
Place a piece of wood of approximately the same
thickness as the bathroom scales on the ground in
line with the trailer hitch jack as shown. It should be
so spaced that a short piece of pipe or other round
piece will lay exactly one foot from the center line of
the jack extension. Place the scales so that another
round piece can be exactly two feet from the center
line of the jack extension in the other direction. Place
a 4 x 4 on the two round pieces and screw
B - 4
Note: Be sure trailer is level when you read scales.
TOWING
HITCHING UP
Hitching up your trailer is something that will become
almost second nature with practice. The following
section includes proper hitch load distribution and a
procedure for hitching up.
Equalizing Hitch Load Distribution
When a trailer is hitched up properly to a tow vehicle
with a load equalizing hitch, approximately 1/3 of the
trailer’s tongue weight will be on the trailer’s axles and
2/3 will be transferred to the tow vehicle, 1/3 of this
weight transfer will be carried by the front wheels and
1/3 by the rear wheels of the tow vehicle (See diagram),
Thus, the tire load of each wheel on the tow vehicle will
be increased by 1/6 of the trailer’s tongue weight. The
tire air pressure of the tow vehicle should be increased
to compensate for this additional weight. Refer to the
vehicle’s owner’s manual for this information.
Percentage of Tongue Load
distributed to car and or trailer wheels
HITCH JACK
The manual hitch jack raises and lowers the trailer for
hitching and leveling. To operate, turn the lock handle
counter clockwise to loosen the collar. This will allow
the jack to slide up and down in the collar. Slide the jack
down until the foot pad in resting almost on the ground.
Tighten the lock handle to hold the jack firmly in place.
Turn the jack crank to raise or lower the trailer.
To store the jack after use, hitch the trailer to a stable
tow vehicle. Raise the jack with crank handle. Be sure
the notch on the jack shaft is aligned with the slot on
the jack case as you raise the jack completely up. This
will lock the wheel in place and prevent the wheel/shaft
from spinning and sustaining damage during travel.
After raising the wheel, loosen the lock handle and lift
the jack assembly to its highest position. Tighten the
lock handle firmly to safely store the jack for travel.
Raise/Lower
B
WARNING: The tongue weight should
he approximately 10% to 14% of the trailer’s total
weight. Under no condition should it exceed the
hitch rating. Your hitch installer should provide your
hitch rating information to you.
Lock Handle
Slot
Notch
B - 5
TOWING
B
Steps for Hitching Up, Typical Hitch
TYPICAL HITCH LEVELING BAR SYSTEM
The following is an example of a typical hitching scenario. Due to the infinite variety of
hitch systems in the present marketplace, the installation and use of your hitch towing
system may be different than as explained below. Always refer to the instructions and
training as provided with your tow vehicle, hitch, and by the equipment providers.
Consult a local dealer if you have any questions on your application.
Step 1. Jack up the trailer hitch until there is clearance for the HITCH BALL to slide
under. Remove the safety pin, slide the locking lever forward and raise. Back the tow
vehicle straight back to the hitch. This can best be accomplished through the use of
prearranged hand signals with the help of another person; but if you are hitching up by
yourself we recommend the use of a HOOK-UP VIEW MIRROR.
Step 2. Lower the trailer hitch onto the hitch ball. Then close the locking lever and
insert safety pin.
Step 3. Now raise the trailer and tow vehicle to the full height of the hitch jack and then
attach the LEVELING BARS and lever the tension on the bars.
your rig will teach you how far to pull the bar; you may wish to mark the chain links
that match your rig.
Note: If your tow vehicle is equipped with adjustable load leveling air shocks, you must load the tow vehicle first with typical luggage and passengers and bring it back to level. Then attach the trailer and adjust the load leveling bars. Otherwise the air shocks on the tow vehicle will overload the rear wheels. Do not use air shocks to level tow vehicle and trailer after hitching up.
Note: Leveling the trailer end to end, then measuring from the ground to the inside top of the ball socket determines hitch ball height for the tow vehicle
CAUTION; Retract the hitch jack completely for maximum ground clearance.
CHECK THAT THE MANUAL JACK IS ROTATED AND LOCKED IN IT’S UP
POSITION. NEVER TOW YOUR TRAILER WITH THE JACK DOWN.
Step 5. Attach the safety chains to the welded portion of the hitch or tow vehicle’s
frame, but never to the removable ball mount. Cross the safety chains under the
hitch.
Step 6. Remove the jack pad and stow in the tow vehicle’s trunk along with the leveling
jack and other gear used when stopped.
Step 4. Lower the tow vehicle and trailer. The hitch ball should be level to slightly
the length the chain engaged in “A” frame saddle bracket. Short chain raises hitch
ball, longer chain lowers it. A level condition will result in the best balance for towing
and steering control as the weight-equalizing hitch distributes the hitch load.
thus changing the center of support for the trailer and reducing the weight on the
four wheels of the tow vehicle. With proper hitch installation and hitching up, the bar
Step 7. Always choose level ground for checking correct hookup. Move the rig ahead
about 50 feet and test the trailer brakes, then check the ground for forgotten objects.
Regularly check the condition of your tires, air pressure, and the tightness of your lug
nuts.
CAUTION; Check that the step is up and LOCKED in its store position and that
the trailer door is completely closed and LOCKED for towing. If they are not
locked the constant vibration of travel may cause them to open with possible
damage.
B - 6
Sway Control Device
sway-control devices.
When passed by large trucks or when exposed to sudden crosswinds the trailer will
be “pushed” and this action will be felt in the tow vehicle. It’s our understanding the
sway control devices will reduce the amount of movement and make towing more
comfortable and add some safety.
Follow the directions of the sway control manufacturer when having it installed and
using it.
TOWING
B
B - 7
TOWING
B
TOWING TIPS
A few hours of towing practice in a large empty supermarket lot will make pulling your
trailer over the road much easier. Line out two corners for left and right turns. You may
also use these corners to practice backing and parking.
After thoroughly inspecting your hitch, brakes, and tires you should be ready to tow.
Check traffic, signal that you are about to pull away, and start slowly. Look often in your
mirrors, and observe the action of the trailer, then carefully move into the proper lane
wheels; therefore, WIDER TURNS ARE NECESSARY WHEN TURNING TO THE LEFT
OR TO THE RIGHT.
We want every owner to be a safe and courteous driver. On a two-lane road cars may
be lining up behind you because you travel at a lower speed. It is both courteous and
sensible to signal, pull onto the shoulder, and let them pass. Your trailer is designed
to be towed easily at any legal speed, so if you are not careful you may be inclined to
forget it is there.
The BRAKE CONTROLLER is activated when you apply the brakes of the tow vehicle.
adjusted. This will help keep your tow vehicle and trailer in a straight line and make you
stop as if you were driving the tow vehicle alone. If swaying or swerving should occur,
briefly operating the controller separate from the vehicle brakes may help correct the
situation. Practice this maneuver on a clear highway. Don’t wait for an emergency then
grope for the controller.
brake. Don’t turn off the engine. Increase the engine idle speed. Lift the engine hood
and check for fluid leaks at the radiator overflow outlet. Check to see that all drive
belts are intact and the radiator fan is turning. The fan may be powered by an electric
motor instead of a belt. This type of fan is electronically activated and will run only if the
engine coolant reaches a certain temperature. If you have a problem have it fixed at the
next opportunity. If there is no problem, the light should go off or temperature should
come down within one minute. Proceed on the highway a little slower. Ten minutes
later resume normal driving.
WARNING: Never open a radiator cap when the tow vehicle is hot.
Check the coolant level when the vehicle is cool. Read your tow vehicles owner’s
manual and follow all instructions on the cooling system.
Tracking
OBSERVE THAT THE TRACKS MADE BY THE TRAILER WHEELS ARE DISTINCTLY
DIFFERENT FROM THOSE MADE BY THE TOW VEHICLE. Studying this will make it
easier for you to correct mistakes. Truck or trailer type fender or door grip rear view
mirrors are a must for maximum visibility and in most states the law requires them.
severe conditions such as hot days when pulling on a long grade, when slowing down
after higher speed driving, or driving long idle periods in traffic jams. If the hot indicator
light comes on, or the temperature gauge indicates overheating and you have your air
conditioner turned on, turn it off. Pull over in a safe place and put on your emergency
B - 8
TOWING
Passing
ON FREEWAYS OR EXPRESSWAYS try to pick the
lane you want and stay in it. Always maintain plenty
of space between you and the car ahead, at least the
length of the tow vehicle plus trailer for every ten miles
per hour. Remember that in order to pass another ve-
hicle you will need longer to accelerate. You must also
allow for the length of the trailer when returning to the
right hand lane.
not use engine drag to help slow down as this may
cause the rear wheels of the tow vehicle to skid. On
icy pavement drive slowly and if you feel the tow
vehicle skidding gently apply the trailer brakes only.
This will bring the tow vehicle and trailer back into a
single line. Chains do not help trailer wheels.
CAUTION: When driving in mud and sand let the
momentum carry the rig through. Apply power gently
and use as little as possible. Stay in the tracks of
the vehicle ahead
and keep the tow
vehicle in the high-
est possible gear.
If you get stuck
it is best to tow
out the entire rig
together without
unhitching.
WARNING: When stopping on a hill or
slope, leaving your tow vehicle in gear is not enough
for standstill safety. CHOCK THE TRAILER WHEELS
to be double sure. Do not use trailer brakes as park-
ing brakes.
B
When going downhill in dry weather, down shift or if
so equipped, turn the Overdrive off on the tow vehicle
transmission so that engine compression will slow the
whole rig down. Take dips and depressions in the road
slowly and do not resume normal driving speeds until
you are sure that the trailer wheels are clear of the dip.
WARNING: On slippery pavement do
Despite the best
hitch you will notice
that whenever a large bus or truck overtakes your rig
the displaced air first pushes the trailer rear slightly to
the right and then affects the front. It may be necessary
to steer very slightly, momentarily, toward the bus or
truck to help compensate for the sway induced by the
passing-vehicle. Do not apply the vehicle brakes, as
this can tend to exaggerate the situation. You may find,
however, that briefly applying the trailer brakes with
your manual control will help eliminate sway.
B - 9
TOWING
Backing Up
B
In BACKING UP the important thing to remember is to DO EVERYTHING SLOWLY and
to correct immediately if you see the trailer turning the wrong way. Concentrate on the
rear of the trailer. With your tow vehicle and trailer in a straight line back up slowly and
turn the bottom of the steering wheel in the direction you want the trailer to go. Watch
out the window or in the mirror until the rear of the trailer is pointing in the desired
direction. Your vehicle will be following the trailer in an arc. Straighten the tow vehicle
and trailer by turning the steering wheel more sharply, and then when they are in line,
straighten the steering wheel.
ALWAYS TRY TO BACK TO YOUR LEFT BECAUSE THE VISIBILITY IS MUCH BETTER.
(See Illustration) When you don’t make it on the first try it is usually much easier to pull
forward to your original position and start over.
If your spouse or traveling companion normally directs you when backing they should
position themselves forward of the tow vehicle so the driver can easily see them. Their
directions should always indicate to the driver the direction the rear of the trailer should
go. A little practice in a parking lot with the person giving directions can save a lot of
frustration when backing into a campsite.
B - 10
TOWING
Controlling Sway or Fishtailing
Sway or fishtailing is the sideways action of a trailer caused by external forces. It is
passed by or passing a semi-tractor and trailer or driving downhill.
WARNING: Excessive sway or fishtailing of your travel trailer can lead
to the rollover of the trailer and tow vehicle. Serious injury or death can occur. It is
important that you read and understand the information in this section.
Sway or fishtailing of your recreation vehicle can be controlled and is primarily im-
pacted by four factors:
· Equipment
· Tongue weight
· Driving
· Corrective measures
Equipment – When hitched together, the trailer and the tow vehicle must be level.
The tires of both the trailer and tow vehicle should be in good condition and inflated
to the pressure recommended as noted on the exterior of the trailer and in the owner’s
manuals of the trailer and tow vehicle.
Your trailer brakes should work in synchronization with your tow vehicle brakes. Never
use your tow vehicle or trailer brakes alone to stop the combined load. Your brake
proper synchronization between the tow vehicle and the trailer. Additionally, you may
have to make small adjustments occasionally to accommodate changing loads and
driving conditions.
Also, we recommend a friction sway damper or hitch with built-in sway control be
provided for your unit. Please consult your dealer regarding this equipment, as the RV
manufacturer does not provide sway control devices.
Tongue weight – The tongue weight should be between 10% to 15% of the total travel
your recreation vehicle.
B
Driving – This is the most important component. The tendency for the vehicle to
sway increases with speed therefore, obey all speed limits and reduce speed during
inclement weather or windy conditions.
Corrective measures – If sway occurs the following techniques should be used:
1. Slow down immediately, remove your foot from the accelerator. Avoid using
the tow vehicle brakes unless there is a danger of collision. Reduce speed gradually
whenever possible. If you can do so safely, use the brake hand controller (independent
of the tow vehicle brakes) to gently and progressively apply the trailer brakes. This
will help to keep the vehicles aligned. Practice using the brake hand controller on a
deserted parking lot. Don’t wait until an emergency occurs before using it. Location of
the brake hand controller is important and should be made easily accessible.
2. Steer as little as possible while maintaining control of the vehicle. Because
of natural reaction lag time, quick steering movements to counter trailer sway will
actually cause increased sway and loss of control. Keep both hands on the wheel.
Hold the wheel as straight as possible until stability is regained.
3. Do not jam on the brakes or attempt to press on the accelerator to speed
your way out of the fishtailing. Both actions make the situation worse and could cause
severe injury or death.
4. Once the swaying is under control, stop as soon as possible. Check tire
pressures, cargo weight distribution and look for any signs of mechanical failure.
Travel at reduced speeds that permit full control until the problem can be identified
and corrected.
B - 11
TOWING
SUGGESTED PRE-TRAVEL CHECK LIST
B
Interior
1. Turn off water pump switch.
2. Close windows and vents.
3, Close all interior cabinet doors.
4. Latch refrigerator door. (Seal containers first.)
5. Hold down or stack securely all loose, hard and sharp objects.
6. Turn off interior lights.
7. Pull up or retract step.
8. Secure curtains.
Exterior
1. Disconnect and stow the electrical hookup cord.
2. Check battery water level.
3. Turn off gas at LP tanks.
4. Retract stabilizing jacks.
5. Check Hitch: It must be properly attached.
6. Check safety chains and breakaway switch cable.
7. Fully retract jack, lift, and stow into travel position.
8. Check clearance, turn signals, and stop lights.
9. Check lug nuts.
10. Check tires for correct pressure.
11. Secure and lock main doors.
12. Adjust tow vehicle mirrors.
13. Pull forward some 50 ft., test brakes, and check site for forgotten objects
and cleanliness.
WARNING: WHEEL SEPARATION CAN OCCUR
1. On first trip, tighten wheel lugs at start and at 10, 25, and 50 miles.
2. Thereafter, check wheel lugs before each trip.
3. Following winter storage, check before beginning a trip.
4. Following excessive braking, inspect wheel lugs
Torque wheels to 100 ft. lbs.
Home
1. Leave house key with your neighbors
2, Valuables and important papers should be stored in a safe place.
3, Newspaper, milk and other deliveries should be discontinued.
4, Ask the Post Office to hold your mail for you.
5. Arrange with the telephone company for discontinued or
“vacation service”.
6. Arrange care for your pets.
7. Your lawn, garden and houseplants should be cared for.
8. Lock all windows and doors securely. Keep shades open for a lived in look.
9. Cover all food to keep out mice and insects.
10. Eliminate all fire hazards. Place matches in a tin box or glass jar.
11. Store oil, gasoline, and other flammables properly.
12. Destroy all newspapers, magazines and oily rags.
13. Notify police of your departure and return dates.
B - 12
TOWING
Trailer Equipment and Accessories
1. Power cord adapter 30-amp capacity.
2. 50 ft.. electric cord, 12-3 wire, 30-ampere capacity.
3. 25 ft.. electric cord, 10-3, 30-ampere capacity.
4. Woodblocks for leveling.
5. Wheel chocks.
6. Hydraulic jacks.
7. Cross type lug wrench.
8. Torque Wrench
9. Quality tire gauge.
10. Emergency road warning triangle.
Personal
1. Tow vehicle insurance to cover you and your family fully along with proof of
insurance.
2. Try to avoid large amounts of cash. Use Travelers Checks and credit cards.
3. Confirm reservations.
4. Have sunglasses, sun block, and bug spray for everyone.
5. Pack camera and film.
6. Make a checklist of clothing for everyone, and toilet articles.
7. Prescribed medications.
8. Birth certificate, Passport.
9. Medical insurance cards.
Motoring Essentials
1. Display the tow vehicle and trailer registration properly.
2. Carry valid drivers license and proof of insurance.
3. In Canada you’ll need a non-residence liability insurance card.
4. In Mexico you must have special auto insurance.
5. Carry an extra set of the tow vehicle keys in a separate pocket, or in your
wallet.
6. Keep an operating flashlight with fresh batteries in the glove compartment.
7. Pack so that you can reach the tools and spare tire without completely
unpacking.
8. Keep sharp or hard articles securely packed wherever they may be.
9. Do not packed things in the passenger seating area. You need the
maximum space for comfort.
10. WEAR easy wash, drip-dry traveling clothes.
11. Do not make your vacation trips a mileage marathon.
Stop and relax frequently.
12. Carry a first-aid kit.
13. Carry your pet’s dish, food, leash, and health and registration papers.
B
B - 13
B
TOWING
Ram Air System
The Base Camp Trailer is equipped with a ventilation system to be used when haul-
ing equipment utilizing an internal combustion engine or whenever fumes from cargo
could be dangerous.
The system consists of a roof vent located in the forward section of the ceiling and a
round closeable vent located in the roadside rear black console.
The Ram-Air roof vent can be opened by sqeezing the top part of the handle to release
the vent and rotating the vent lid forward or backward. The round vent in the console
is closed and opened by rotating it.
Both vents in the Ram Air System sould be closed when traveling in rain. Failure to do
so will allow water to enter the cargo area.
B - 14
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