Page 1
Operation & Maintenance
Manual
Standard Models
1 to 10 Ton
XL S
XL S
ERIES
ERIES
P
P
OR
ORTT
ABLE
ABLE
A
A
IR
IR
C
C
ONDITIONERS
ONDITIONERS
®
INC.
Page 2
Page 3
XL SERIES
XL SERIES
P
P
OR
ORTT
ABLE
ABLE
A
A
IR
IR
C
C
OOLED
OOLED
A
A
IR
IR
C
C
ONDITIONERS
ONDITIONERS
© 2003 Air Rover, Inc.
Printed in the U.S.A.
Due to continuing engineering efforts, information contained herein is subject to change without notice.
Some information contained in this manual is proprietary and confidential.
Reproduction of this manual in any form without the express written consent of Air Rover, Inc. is prohibited.
2
Page 4
XL SERIES
AIR ROVER, INC. TABLE OF CONTENTS
3
Table of Contents
Specifications................................................................................................................4 thru 8
Section 1 – Introduction
1.1 General ......................................................................................................................................9
1.2 Standard Equipment ...............................................................................................................9
1.3 Optional Equipment................................................................................................................9
1.4 Configurations..........................................................................................................10 and 11
Section 2 – Installation
2.1 Sizing the Air Conditioner ...................................................................................................12
2.2 Placement and Mounting of the Air Conditioner ............................................................12
2.3.1 Electrical..................................................................................................................................12
2.3.2 Supply Voltage Check ..........................................................................................................12
2.4.1 Condensate .............................................................................................................................13
2.4.2 Model CPXL115 Pump Installation .......................................................................13 and 14
2.5 Local Codes ............................................................................................................................15
2.6 Safety Factors .........................................................................................................................15
2.7 Safety Controls ......................................................................................................................15
2.8 Safety Devices ............................................................ ...........................................................15
2.9.1 Wall/Window Package System..............................................................................16 and 17
2.9.2 Drop Ceiling Package System.................................................................................18 and 19
Section 3 – Operation
3.1 Cooling Mode.........................................................................................................................20
3.2 Thermostatic Controls.............................................................................................21 thru 24
Section 4 – Maintenance Check
4.1 Filter.........................................................................................................................................25
4.2 Condenser Air Flow ..............................................................................................................25
4.3 Air Flow From Registers................................................... ...................................................25
4.4 Annual Maintenance.............................................................................................................25
4.5 Charging the Unit..................................................................................................................25
4.6 What To Do If The Unit Fails To Operate.........................................................................25
Section 5 – Troubleshooting and Corrective Procedures
5.1 General ....................................................................................................................................26
5.2 Troubleshooting Chart ............................................................................................26 thru 28
Section 6 – Schematics
Schematics.................................................................................................................29 thru 46
Section 7 – Parts Lists/Warranty
7.1 Parts Lists.................................................................. ................................................47 thru 64
Warranty .....................................................................................................Inside Back Cover
Page 5
XL SERIES
AIR ROVER, INC SPECIFICATIONS
4
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
MODELS
Cooling Capacity
BTU
*Optional Heating
Capacity
Air Flow (CFM)
Evap/Cond
Operating Conditions
Voltage•Phase
Supply Wire Size
Power (kw)
Current (amps)
Circuit Breaker
Size (amps)
NEMA Plug
Configuration
Dimensions
HxDxW (in)
Weight (lbs)
Humidity Removed at
60% RH (gal/hr)
Drain T ank
Capacity (gal)
Intake & Exhaust
Duct Flanges
Sound Level (db)
with/without duct
Quantity of Nozzles
Fan Type • Evap/Cond
Refrigerant Charge
(R22) oz
XL11AA
11,800
NA
300/800
55ºF - 105ºF
115V • 1ø
#14
1.2
12.8
15
5-15
46x30x24
265/320
.8
5
Included
60/61
2
Direct Drive
38
XL14AB
13,500
NA
500/800
55ºF - 105ºF
115V • 1ø
#12
1.5
15.9
20
5-20
46x30x24
265/320
.85
5
Included
60/61
2
Direct Drive
38
XL18AB
18,600
NA
600/1200
55ºF - 105ºF
115V • 1ø
#12
2.1
15.3
20
5-20
50x35x24.5
296/351
1.2
5
Included
63/64
2
Direct Drive
58
XL22AB
22,000
NA
600/1200
55ºF - 105ºF
115V • 1ø
#12
2.2
15.9
20
5-20
46x30x34
357/421
1.5
5
Included
63/64
2
Direct Drive
54
Page 6
XL SERIES
AIR ROVER, INC SPECIFICATIONS
5
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
MODELS
Cooling Capacity
BTU
*Optional Heating
Capacity
Air Flow (CFM)
Evap/Cond
Operating Conditions
Voltage•Phase
Supply Wire Size
Power (kw)
Current (amps)
Circuit Breaker
Size (amps)
NEMA Plug
Configuration
Dimensions
HxDxW (in)
Weight (lbs)
Humidity Removed at
60% RH (gal/hr)
Drain T ank
Capacity (gal)
Intake & Exhaust
Duct Flanges
Sound Level (db)
with/without duct
Quantity of Nozzles
Fan Type • Evap/Cond
Refrigerant Charge
(R22) oz
XL24BA
27,500
5kw (EH05)
17,000 btu
600/1200
55ºF - 105ºF
208/230V • 1ø
#10
2.4
18.3
30
6-20
46x30x34
357/421
1.6
5
Included
63/64
2
Direct Drive
54
XL36BA
36,000
10kw (EH10)
34,000 btu
900/1600
55ºF - 105ºF
208/230V • 1ø
#10
3.4
26.4
40
L6-30P
46x30x38
412/462
2.5
5
Included
64/68
3
Direct Drive
64
XL48BA
55,000
10kw (EH10)
34,000 btu
1500/2400
55ºF - 105ºF
208/230V • 1ø
#8
5.3
35.7
50
Hard Wired
56x32x38
490/540
4.0
5
Included
65/68
3
Direct Drive
120
XL60BA
72,000
15kw (EH15)
51,000 btu
2000/3500
55ºF - 105ºF
208/230V • 1ø
#6
7.3
59.2/57.3
80
Hard Wired
64x32x46
624/729
4.8
5
Included
66/69
6
Belt Drive
144
Page 7
XL SERIES
AIR ROVER, INC SPECIFICATIONS
6
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
MODELS
Cooling Capacity
BTU
*Optional Heating
Capacity
Air Flow (CFM)
Evap/Cond
Operating Conditions
Voltage•Phase
Supply Wire Size
Power (kw)
Current (amps)
Circuit Breaker
Size (amps)
NEMA Plug
Configuration
Dimensions
HxDxW (in)
Weight (lbs)
Humidity Removed at
60% RH (gal/hr)
Drain T ank
Capacity (gal)
Intake & Exhaust
Duct Flanges
Sound Level (db)
with/without duct
Quantity of Nozzles
Fan Type • Evap/Cond
Refrigerant Charge
(R22) oz
XL36CA
36,000
10kw (EH10)
34,000 btu
900/1600
55ºF - 105ºF
208/230V • 3ø
#10
3.4
20.1
30
Hard Wired
46x30x38
412/462
2.5
5
Included
64/68
3
Direct Drive
64
XL48CA
55,000
10kw (EH10)
34,000 btu
1500/2400
55ºF - 105ºF
208/230V • 3ø
#10
5.3
29.1
45
Hard Wired
56x32x38
490/540
4.0
5
Included
65/68
3
Direct Drive
120
XL60CA
72,000
15kw (EH15)
51,000 btu
2000/3500
55ºF - 105ºF
208/230V • 3ø
#8
7.3
35.5/34.5
50
Hard Wired
64x32x46
624/729
4.8
5
Included
66/69
6
Belt Drive
144
Page 8
XL SERIES
AIR ROVER, INC SPECIFICATIONS
7
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
MODELS
Cooling Capacity
BTU
*Optional Heating
Capacity
Air Flow (CFM)
Evap/Cond
Operating Conditions
Voltage•Phase
Supply Wire Size
Power (kw)
Current (amps)
Circuit Breaker
Size (amps)
NEMA Plug
Configuration
Dimensions
HxDxW (in)
Weight (lbs)
Humidity Removed at
60% RH (gal/hr)
Drain T ank
Capacity (gal)
Intake & Exhaust
Duct Flanges
Sound Level (db)
with/without duct
Quantity of Nozzles
Fan Type • Evap/Cond
Refrigerant Charge
(R22) oz
XL36DA
36,000
10kw (EH10)
34,000 btu
900/1600
55ºF - 105ºF
460V • 3ø
#12
3.4
10
15
Hard Wired
46x30x38
412/462
2.5
5
Included
64/68
3
Direct Drive
64
XL48DA
55,000
10kw (EH10)
34,000 btu
1500/2400
55ºF - 105ºF
460V • 3ø
#12
5.3
13.9
20
Hard Wired
56x32x38
490/540
4.0
5
Included
65/68
3
Direct Drive
120
XL60DA
72,000
15kw (EH15)
51,000 btu
2000/3500
55ºF - 105ºF
460V • 3ø
#12
7.3
18
25
Hard Wired
64x32x46
624/729
4.8
5
Included
66/69
6
Belt Drive
144
XL60MV
72,000
15kw (EH15)
51,000 btu
2000/3500
55ºF - 105ºF
208/230/460V • 3ø
#8/#12
7.3
35.5/34.5/18.0
50/25
Hard Wired
64x32x46
624/729
4.8
5
Included
66/69
6
Belt Drive
144
Page 9
XL SERIES
AIR ROVER, INC SPECIFICATIONS
8
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
MODELS
Cooling Capacity
BTU
*Optional Heating
Capacity
Air Flow (CFM)
Evap/Cond
Operating Conditions
Voltage•Phase
Supply Wire Size
Power (kw)
Current (amps)
Circuit Breaker
Size (amps)
NEMA Plug
Configuration
Dimensions
HxDxW (in)
Weight (lbs)
Humidity Removed at
60% RH (gal/hr)
Drain T ank
Capacity (gal)
Intake & Exhaust
Duct Flanges
Sound Level (db)
with/without duct
Quantity of Nozzles
Fan Type • Evap/Cond
Refrigerant Charge
(R22) oz
XL120CA
160,000
30kw (EH30)
102,000 btu
4000/7000
55ºF - 105ºF
208/230V • 3ø
#6
16.7
69.3/66.1
80
Hard Wired
66x34x78
1015/1200
9.6
N/A
Configurable
68/72
Configurable
Belt Drive
290
XL120DA
160,000
30kw (EH30)
102,000 btu
4000/7000
55ºF - 105ºF
460V • 3ø
#6
16.7
34.4
40
Hard Wired
66x34x78
1015/1200
9.6
N/A
Configurable
68/72
Configurable
Belt Drive
290
Page 10
XL SERIES
AIR ROVER, INC. INTRODUCTION
9
1.1 General
The Air Rover XL series portable air cooled air conditioner designed
to provide cold refrigerated air. Units are designed to deliver from
12,000 to 160,000 btu/hr of air at an ambient temperature of 120º F.
Evaporator air can be ducted into an environment or free blown
using directional air flow nozzles. Condenser air is discharged
outside of the cooled area from the back of the condenser section.
The standard power requirements for these units are shown on the
preceeding specification pages.
1.2 Standard Equipment:
• Johnson Control Thermostats
• On/Off Switch; Cool/Vent Switch
• Caster Wheels - 2 with & 2 w/o brakes (not standard on 10 ton units)
• Chrome Grab Handles (not standard on 10 ton units)
• Evaporator discharge & condenser air connections for 10 thru 20 inch duct
• Evaporator and condenser air filters
• Condensate drain with standard 3/8” fitting (not available w/optional humidifier)
1.3 Optional Equipment:
• 12” dual wheel assemblies
• 5 to 30 kw Heat
• Heat/Cool Mode Switch
• Low & High Ambient Controls
• Visit us at www.airrover.com (or our commercial catalog) for a complete listing of all optional
equipment
1
I NTRODUCTION
Page 11
XL SERIES
AIR ROVER, INC. CONFIGURATIONS
1.4 Configurations
10
Air Rover Air Conditioners can be installed in a variety of applications; a few of the more
popular options are illustrated below. For special applications, contact the factory or your
nearest air conditioning contractor for assistance.
In factories or warehouse hot spots
the Free-standing Air Rover allows
cooled, filtered air to spot cool a
zone or specific hot spot. This is an
ideal way to zone a factory for
multiple zone cooling. Free-standing
units are ductless and are available
with ridged or flexible condenser
air ducts for customized industrial
applications. The Free-standing Air
Rover complements the original
concept of spot cooling.
Free-standing: Ceilpak: Wallpak/Winpak:
In interior building applications
the Ceilpak is a common accessory
system. The air space above a drop
ceiling must be a common return
plenum for the Ceilpak to be
utilized. The Ceilpak comes with
all items required for a complete
drop ceiling/common return Air
Rover Application. The Ceilpak is
a spot cooling application.
The Wallpak and Winpak accessory
systems can be used with exterior and
interior window or wall openings.
Field retrofitting or customizing may
be necessary for some applications.
In cooler climates where computer
room or telecommunications areas
are being conditioned, the damper
head pressure controller unit option
is recommended for low ambient
applications. The Wallpak and
Winpak are air conditioning
applications.
The Roofpak accessory system can
accommodate skylight or other roof
openings. Some field retrofitting may
be necessary for Roofpak installations.
The Roofpak is an air conditioning
application.
Roofpak:
Other special application examples are shown on the following
page. For these and other special applications we suggest you
contract your nearest air conditioning contractor or the hvac department of your building or company for assistance.
Page 12
11
XL SERIES
AIR ROVER, INC. CONFIGURATIONS
1.4 Configurations (Continued)
Air Rover Air Conditioners can be installed in a variety of applications, a few of the more
popular options are illustrated below. For special applications, contact the factory or your
nearest air conditioning contractor for assistance.
Page 13
12
2.1 Sizing the Air Conditioner
It is strongly recommended that the air conditioner be sized according to
ASHRAE standards by using the “Cooling and Heating Load Calculation
Manual” publication number GRP158, or an equivalent method such as the
Air Conditioning Contractors of America publication “Load Calculation for
Residential Winter and Summer Air Conditioning, Manual J.”
2.2 Placement and Mounting of the Air Conditioner
Normally the portable air conditioner is installed in a protected space inside the conditioned area.
Condenser heat is ducted either to the outside, or to building air conditioning duct, depending on
configuration.
2.3.1 Electrical
All installations should be completed in accordance with the local electrical code. Units should be
connected to supply boxes with copper wire only. Aluminum wire is to be avoided!
The power supply should be 60 hertz, with required amperage as called for on the appropriate wiring
diagram (see section 6). The wiring diagram completely illustrates the internal wiring and power
supply. Supply voltage must be within +10 or -5% of rating.
Run power supply to wall box using power cord supplied with unit or, in the case of cord connected
units, with field supplied wiring as called for on the unit data plate or the appropriate wiring diagram
in section 6 (wiring diagrams are also located on each unit).
Wiring: All wiring to unit must comply with N.E.C. and local codes.
2.3.2 Supply Voltage Check
The voltage at the power supply side of the contactor should be checked. It should be within +10%
or -5% of the voltage indicated on the unit data plate.
2
I NSTALLATION
XL SERIES
AIR ROVER, INC. INSTALLATION
Page 14
XL SERIES
AIR ROVER, INC. INSTALLATION
2.4.1 Condensate
Units are shipped with a 5 gallon condensate collection bottle.
The bottle has a float switch which will shut the air conditioner
off when the bottle is full. When the bottle is full, disconnect the
float switch at the plug and empty it at a suitable drain. Reinstall
the bottle making certain that the float switch has been reconnected
and the drain tubing has been re-installed into the bottle. Units
ordered with an optional condensate pump are shipped with 25 ft.
of plastic tubing connected to the condensate pump. The tubing
should discharge into a suitable sink or drain. Make certain that the
tubing is tied down so that it does not “whip” when the pump
discharges condensate water. Tubing discharge should not be
higher than the unit. A P-trap is not required. (Note: 10 ton or larger
units require condensate to be piped to a drain).
2.4.2 MODEL CP115-19 Pump Installation
Check to be certain that you have received the following items
in your condensate pump upgrade kit. Pumps must be placed
external to 10 ton or larger units.
• (1) Condensate pump
• (1) piece of
3
/
4” I.D./ 1” O.D. vinyl tubing, 30” in length
• (1) piece of
3
/8” I.D./ 5/8” O.D. vinyl tubing, 25’ in length
• (4) size 10 (1
1
/
8”) hose clamps
Begin installation by locating the condensate bottle compartment
on the right hand side of the unit. If necessary, remove the
condensate bottle cover (see figure 1). Proceed as follows:
1. Remove bottle from compartment, tacking care not
to damage the sensor wires connected to the top of
the bottle (see figure 2 & 3).
2. Disconnect the white bottle full/pump overflow
sensor wire and remove the bottle (see figure 3).
3. Place the condensate pump into the bottle
compartment and connect the white connector
on the pump (it has two red wires with yellow
strips) to the connector from the unit (see
figure 4 & 5).
4. Using one of the supplied hose clamps, attach the
short length of 1” O.D. tubing to the copper elbow
located at the top rear of the compartment. Place
the other end of this hose into the large hole in the
top of the condensate pump.
13
Figure 1 Location of condensate
compartment
Figure 2 Unit with condensate
compartment cover removed
Figure 3 Bottle removed,
preparing to install the pump
Condensate bottle
compartment cover
Condensate bottle
Bottle full/pump
overflow sensor connector
Page 15
XL SERIES
AIR ROVER, INC. INSTALLATION
5. Using one of the supplied hose clamps, attach one
end of the long piece of
5
/
8” O.D. hose to the outlet
connector on the pump. Run the other end of the
hose to an appropriate drain. (This could be a floor
drain, sink or other destination).
CAUTION: Take care not to create an external
P-Trap by allowing the hose to sag along it’s
length. Avoid creating kinks in the hose. Be
certain the drain end of the hose is not more
than 18 feet higher than the condensate pump
or the pump will not operate properly.
(If you have an XL11 or XL14 proceed to step 6.
If you have an XL24, XL36 or XL60, omit step 6
and proceed to step 7).
6. Connect the power cord for the pump to an
appropriately grounded 115 volt AC outlet.
The pump will automatically begin operating
when water is present in the pumps reservoir
and will shut off when the reservoir is empty.
7. (For the XL24, XL36 and XL60 models). This
step should be completed by a certified
electrician only. All XL models other than the
XL11 and XL14 are prewired internally for a
condensation pump. The pump does not have
a plug and is wired directly to a terminal block
provided behind the thermostat panel (See
figure 6). To attach wires, remove the panels
labeled A & B and feed the wires up through
the hole (1) in the top plate of the water bottle
housing. Then feed wires through the hole (2)
in the back plate of the control box in the front
of the unit. The terminal block should be located
just above the hole, 4th from the right.
14
Figure 4 Disconnecting the
bottle and installing the pump
Figure 5 After installation on
XL11 & XL14
Figure 6 For XL24 thru XL60 models
Page 16
XL SERIES
AIR ROVER, INC. INSTALLATION
2.5 Local Codes
All installation must be made in accordance with local electrical, heating, air conditioning and plumbing
codes. National codes should be followed where local codes do not supersede. The local installer is
responsible for knowing the local requirements, and for performing the installation accordingly.
2.6 Safety Factors
WARNING:
TO AVOID THE DANGER OF ELECTRICAL SHOCK BEFORE PERFORMING SERVICE OR MAINTE
-
NANCE OPERATIONS ON THE SYSTEM
,
REMOVE POWER CORD FROM WALL SOCKET (
IN THE CASE OF CORD
CONNECTED UNITS
), OR TURN DISCONNECT SWITCH
“
OFF” ON PERMANENTLY WIRED UNITS. E
LECTRICAL
SHOCK COULD CAUSE PERSONAL INJURY
.
WARNING: MAKE SURE UNIT IS PHASED PROPERLY FOR OPERATION. COMPRESSOR
WILL RUN BACKWARDS IF NOT PHASED PROPLERY. (SEE WIRING DIAGRAM ON
UNIT).
Only trained and qualified service personnel should install, repair or service this equipment. Follow all
safety codes. Wear safety glasses and work gloves. Use a quenching cloth for brazing operations, and
place a fire extinguisher close to the work area.
Untrained personnel can perform the basic functions of maintenance such as cleaning coils and
replacing filters. All other maintenance and operations should be performed by trained personnel.
When working on this equipment, always observe precautions described in the literature, tags and
labels attached to the unit.
2.7 Safety Controls
Your Air Rover unit is equipped with safety controls which are designed to protect the unit in case of
loss of air movement, plugged drain, over filled condensate bottle, or refrigeration charge. These safety
controls should not be bypassed by a service man if there is a failure. Doing so may void the warranty.
2.8 Safety Devices
The low pressure switch is mounted on the return line to the compressor and opens when suction
pressure becomes too low. This device is usually activated by a low refrigerant charge.
The high pressure switch is mounted on the discharge line leaving the compressor and is set to open at
460 psi. This device is usually activated by a low or loss of condenser air flow during the cooling cycle.
The reset pressure is 290 psi.
The thermal overload is an integral part of the compressor and is installed by the compressor manufacturer.
This device operates when the temperature and/or ampere ratings are exceeded and the compressor
becomes too hot. The compressor can be restarted after it is allowed to cool to room temperature. This
device will normally be operated by a low charge and the compressor is not being adequately cooled by
returning cold refrigerant gas.
15
Page 17
XL SERIES
AIR ROVER, INC. INSTALLATION
2.9 Accessory System Installation
2.9.1 Wall/Window Package System
The Air Rover Wall/Window Package System is designed for applications where it is required that the
intake and exhaust condenser air be ducted through an opening in a wall. This “wall port” is normally
in a wall to the outside but may also be in an interior wall. In the case of an interior wall, it must be
remembered that hot exhaust air will be directed into the area on the opposite side of the wall from
the unit and that this will cause a significant increase in temperature of this area. As well, if the distance
from the condenser converter to the wall box duct mounting rings will be more than 6 feet, condenser
ducts that are longer than standard may be required. Note: If this installation is being made in a
computer room, tele-equipment room or other high heat load area and is to be operated during the
winter months or when the outside ambient temperature is expected to be below 45˚F, the Air Rover
system must be equipped with low ambient controls.
The weather resistant louvered boxes are designed to be installed side by side in a single opening. To
facilitate this, each box features a 2” wide flange on three of the four outside edges of the box and a
1
/2”
flange on the fourth “inner” edge of the box. These inner flanges are designed to overlap in the middle.
Each box has a set of directional louvers mounted vertically. These louvers are designed to direct the
airflow away from the inner edge of each box. That is to say, the left-hand intake box has louvers which
angle to the left and the right-hand exhaust side box has louvers which angle to the right. Behind each
set of vertical directional louvers is a set of horizontal louvers which angle down and forward. This
second set of louvers are designed to make the boxes weather resistant and act to deflect rain, sleet and
snow away from the box. Behind this set of louvers is a wire mesh bird screen designed to prevent
foreign materials from entering the air flow system.
Complete WallPak System Parts List
The WallPak Kit consists of the following items:
1 (1) Air Rover Portable Air Conditioning System
2 (2) 12.5’ lengths of Condenser duct material
3 (1) Left-hand weather resistant louvered box
4 (1) Right-hand weather resistant louvered box
5 (1) Wall port sleeve
Accessory WallPak System Parts List
The Accessory WallPak Kit is designed for installations using an existing Air Rover Portable
Air Conditioning System and consists of the following items:
1 (2) 12.5’ lengths of Condenser duct material
2 (1) Left-hand weather resistant louvered box
3 (1) Right-hand weather resistant louvered box
4 (1) Wall port sleeve
16
Page 18
XL SERIES
AIR ROVER, INC. INSTALLATION
Installing the Louvered Boxes
There are five standard louver box kits in the Air Rover product line. If you are installing this
system in an existing opening, modifications may be required. As well, whenever you make
modifications to the wall, care must be taken that any load bearing action the wall performs is
not affected. For this reason, we recommended that you consult with a qualified mechanical
contractor to perform this installation.
The following chart shows the minimum and recommended size openings for each. (All
measurements are in inches.)
The boxes should be installed with the small flanges overlapping each other in the center
(see Figure 1, detail A). Installation should proceed
as follows:
1. Cut the mounting hole in the wall to the required
dimensions in the desired position. The inner surface
of the port may be framed out with wood or metal.
(This is recommended in order to assure a clean and
trouble free installation). Install sleeve from inside
and adjust as required.
2. Slide the boxes into the hole from the outside
making sure that the flange fits flush with the outside
of the wall and that the duct mounting rings are on the unit side of the wall. Mount the left box to
the left and the right box to the right. The correct orientation is with the inner rain louvers angled
down and the vertical air louvers angled to either side of the port. We recommend that a good
weather resistant caulk be applied between the mounting flange and the exterior wall in order to
assure a good moisture seal. Mounting of the flange against the wall can be accomplished using
fasteners appropriate to the material of the wall in question.
3. Position the unit next to the duct mounting rings.
4. Connect one length of flexible exhaust duct
between the condenser converter intake ring
and the mounting ring on the left-hand box.
Connect the other length of duct between the
condenser converter exhaust ring and the
mounting ring on the right-hand box.
5. Position the unit as desired and set the thermostat to the desired room temperature. The
unit will automatically cycle on and off as
needed to maintain the temperature set on the
thermostat.
Part # Description Minimum Size Recommended Size
WP10 Window Wall package for use with 10” duct material 14.75 x 29.25 x 7.00 15.00 x 29.50 x 7.00
WP12 Window Wall package for use with 12” duct material 14.75 x 29.25 x 7.00 15.00 x 29.50 x 7.00
WP16 Window Wall package for use with 16” duct material 20.78 x 40.81 x 7.00 21.12 x 41.12 x 7.00
WP18 Window Wall package for use with 18” duct material 20.78 x 40.81 x 7.00 21.12 x 41.12 x 7.00
WP20 Window Wall package for use with 20” duct material 20.78 x 40.81 x 7.00 21.12 x 41.12 x 7.00
Figure 1
Figure 2
Detail A
Sleeve mounts on
exterior of building
Condenser
Intake Air
Condenser
Exhaust Air
17
Page 19
XL SERIES
AIR ROVER, INC. INSTALLATION
2.9.2 Drop Ceiling Package System
The Air Rover Drop Ceiling installation kit is designed for applications where it is required that intake
and exhaust condenser air be ducted into a return air space above a dropped ceiling. This return air
space will be heated so it is desirable that the space be common return space or that the space be vented
to the outside (similar to the way an attic would be in a residential home). This installation method is
especially attractive in multi-story buildings or in an isolated area without access to outside air.
The CeilPak Kit is designed to be installed in the place of one 2’ by 4’ ceiling panel or two 2’ by 2’ ceiling
panels. The panels may be placed side by side, or spaced apart from each other. The panels will rest on
the metal hanging grid in the same manner as the ceiling panel(s) they replace or may be hung with
wire using the mounting holes provided in each corner of each panel. As well, if it is desired that the
distance between the mounting rings on the panels and the mounting rings on the condenser converter
unit be greater than about 10 feet, it may be necessary to obtain flexible duct longer than the standard
12.5 foot long duct provided.
Standard Ceiling Package Parts List
The CP10-A consists of the following items:
1 (2) 12.5’ lengths of 10” diameter condenser duct material
2 (1) 2’ by 2’ combination ceiling panel with connectors for condenser air intake and
exhaust (includes deflector to throw hot exhaust air away from intake).
The CP12-A consists of the following items:
1 (2) 12.5’ lengths of 12” diameter condenser duct material
2 (1) 2’ by 2’ ceiling panel with connector for condenser air intake
3 (1) 2’ by 2’ ceiling panel with connector for condenser air exhaust (includes deflector
to throw hot exhaust air away from intake).
The CP16-A consists of the following items:
1 (2) 12.5’ lengths of 16” diameter condenser duct material
2 (1) 2’ by 2’ ceiling panel with connector for condenser air intake
3 (1) 2’ by 2’ ceiling panel with connector for condenser air exhaust (includes deflector
to throw hot exhaust air away from intake).
The CP18-A consists of the following items:
1 (2) 12.5’ lengths of 18” diameter condenser duct material
2 (1) 2’ by 2’ ceiling panel with connector for condenser air intake
3 (1) 2’ by 2’ ceiling panel with connector for condenser air exhaust (includes deflector
to throw hot exhaust air away from intake).
18
Page 20
XL SERIES
AIR ROVER, INC. INSTALLATION
Additional Materials Required
If your dropped ceiling consists of 2’ by 4’ panels, you will need a length of ceiling panel hanging
frame material to place between the two ceiling panels. In the case of the CP10-A you will either
need an additional 2’ by 2’ panel or alternatively you can cut the 2’ by 4’ panel you will be removing
to fit the space that will be left.
Installation Procedure Existing 2’ by 2’ Ceiling Grid
1. Determine desired position for the air conditioner. For the CP10-A, remove (1) ceiling tile and
replace it with the supplied panel. For all other kits, remove (2) ceiling tiles and install the intake
panel on the right of the unit and the exhaust panel on the left. (Right and left is determined by
facing the front of the air conditioner. The exhaust will now be on your left and the intake will be
on your right. The exhaust panel can be identified by the deflector mounted on top of it). Make
sure the duct rings face down into the room. Be certain to anchor at each corner using wire to tie
each corner to the support system for the drop ceiling. (This is done in the same manner as the
ceiling grid for the drop ceiling is supported).
2. Position the unit under the duct mounting rings.
3. Connect one length of flexible exhaust duct between the condenser air intake ring and the
mounting ring on the right-hand panel ring. Connect the other length of duct between the
condenser converter exhaust ring and the mounting ring on the left-hand panel.
4. Position the unit, as desired, and set the thermostat to the desired room temperature. The unit
will automatically cycle on and off as needed to maintain the temperature set on the thermostat.
19
Page 21
XL SERIES
AIR ROVER, INC. OPERATION
20
3.1 Cooling Mode
When the Air Rover portable air conditioner is operated in cooling
cycle, the hot gas is pumped by the compressor to the outdoor air-torefrigerant heat exchanger (Fig. 3-1). Heat is removed by the condenser
air flow, and the hot gas condenses to become a liquid. The refrigerant then flows through a metering
device (expansion valve) to the indoor air-to-refrigerant heat exchanger. The liquid then evaporates,
becoming a gas, and at the same time absorbs heat from the air passing over the surface of the air coil.
The refrigerant then flows as low pressure gas back to the suction side of the compressor to then begin
the cooling cycle again.
3
O PERATION
COOL SUPPLY AIR TO
CONDITIONED SPACE
INDOOR
AIR HANDLER
SUCTION
PRESSURE
TAPS
DISCHARGE
LPCO
HPCO
INDOOR
COIL
COOL
TXV
HOT GAS
BY-PASS
SIGHT
GLASS
FILTER
DRYER
(XL60 ONLY)
OUTDOOR
COIL
OUTDOOR
AIR HANDLER
HOT CONDENSER
EXHAUST AIR TO OUTSIDE
COMPRESSOR
REFRIGERANT
FLOW
AIR
FLOW
LEGEND
Air Rover XL Series
Portable Air Conditioner
Refrigeration Schematic
Fig 3-1
Page 22
3.2 Thermostatic Controls - Air Rover Electronic Temperature Control System
•Controls Single Stage
Heating/Cooling
Systems
•Single Stage Heat Pump
Systems
•Compatible with Gas,
Oil or Electric Systems
•30 Minute Power Loss
Memory Retention
•For Use with 24
VAC/VDC Systems
General Description:
• The SimpleComfort
® 2001
thermostat is a hardwired, digital, mercury-free, non-programmable,
electronic thermostat.
• Compatible with single stage heating systems, heating/cooling systems and heat pump systems.
Works with gas, oil or electric systems.
• Compatible as a master thermostat in zoned system applications.
• Separate setpoints for Heating and Cooling.
• Freeze Protection Feature: Protects pipes from freezing! If the room temperature drops to 40˚F
the thermostat automatically turns on the heat. The thermostat must be in the “heat” position.
• Built-in Compressor Protection for Air Conditioners: To protect the A/C’s compressor, there is a
5 minute delay between the system turning off and the A/C starting.
• 30 minute power loss memory retention protection.
System Customization:
•Choose Fahrenheit or Celsius display. Three available temperature differential settings.
Safety Considerations:
• Always turn the thermostat off before installing, removing, cleaning or servicing. Turn off the
power at the main power source by unscrewing fuse or switching off circuit breaker.
• Do not switch to “Cool” if room temperature is below 50˚F (10˚C), this could damaged your
A/C system and cause injury.
• Do not install on voltages higher than 30 VAC/VDC.
• All wiring must conform to local and national building and electrical codes and ordinances.
XL SERIES
AIR ROVER, INC. OPERATION
21
Page 23
22
XL SERIES
AIR ROVER, INC. OPERATION
Safety Considerations (continued):
• While cleaning, do not get soap directly on thermostat switches or LCD readout. Only use a
damp cloth, with a mild soap, to wipe outside of thermostat cover.
Operation -
Setting the Room Temperature (Setpoint Temperature):
Step 1: Press one of the arrow buttons; the current temperature setting displays.
Step 2: Press the ▼ or ▲ arrow buttons until the desired temperature setting displays.
The new temperature setting is automatically saved. After 5 seconds, the display returns to
showing the current room temperature.
Setting a New Temperature Differential:
The default temperature differential is 1˚. When your room temperature varies by 1˚F, the
thermostat turns on your system. If you notice your system turning on and off too frequently,
increase the temperature differential.
Step 1: Reset thermostat by removing power for 10 seconds.
Step 2: For the first 10 seconds of operation, the temperature differential is displayed.
Press the ▼ or ▲ arrow buttons to select desired setting.
Changing Fahrenheit to Celsius:
The temperature displays in degrees Fahrenheit as a factory set default. Follow these steps to
change to degrees Celsius.
Step 1: Remove power, then remove cover.
Step 2: Move the jumper select marked “F” & “C”. See Parts Diagram.
Step 3: Press the RESET button once, reinstall the cover and reapply power.
Your LCD readout changes accordingly.
Starting the Thermostat:
Step 1: Move the “Fan Auto/On” switch into the “Auto” position.
Step 2: Move the “Cool/Off/Heat” switch to “Cool” or “Heat” (if electric heat is installed),
depending on the season.
Page 24
XL SERIES
AIR ROVER, INC. OPERATION
A Quick Test:
Caution: Do not switch system to cool if the outdoor temperature is below 50˚F (10˚C). This can
damage the air conditioning system and may cause personal injury.
Do not short jumper across terminals on the gas valve or at the system control to test installation.
Action: Set the “Cool/Off/Heat” switch to “Cool” Press the ▼ button until the temperature
setting is 3˚F below the room temperature.
Result: The A/C system and fan should turn on.
Action: Set the “Cool/Off/Heat” switch to “Off”.
Result: The A/C system should turn off. (There may be a fan delay).
Action: Set the “Cool/Off/Heat” switch to “Heat”. Press the ▲ button until the temperature
setting is 3˚F above the room temperature.
Result: The heating system and fan should turn on. (There may be a time delay depending
on your system).
Action: Set the “Cool/Off/Heat” switch to “Off”.
Result: The heating system should turn off. (There may be a fan delay).
Action: Set the “Fan/Auto/On” switch to “On”. (Continuous indoor fan operation).
Result: The blower fan should turn on.
Action: Set the “Fan/Auto/On” switch to “Auto”.
Result: The blower fan should turn off.
If the above test was successful, you have a proper installation.
If not: Double check that wires are securely connected and connected to the proper terminal.
Check the fuse. Consult the troubleshooting section.
23
Page 25
XL SERIES
AIR ROVER, INC. OPERATION
Parts Diagram
Specifications
Input
• Input voltage: 18-30 VAC/VDC
Output
• Max: 1 amp per terminal. (3 amp total for all terminals).
Temperature Ranges
• Temperature Control Range: 45˚F to 90˚F (7˚C to 32˚C).
• Differential Range: 1˚F to 3˚F (0.5˚C to 1.5˚C).
• Accuracy: +/- 1˚F (+/- 0.5˚C).
Note: This thermostat is designed for: Single stage gas,
oil or electric heating/cooling systems and heat pump
systems. It will retain your setpoint temperatures in
memory for up to 30 minutes during a power outage.
Troubleshooting
Problem Solution
The system isn’t turning on. Check the wiring (See Installation). Check the fuse
(Replace fuse if it has opened to protect the system).
LCD is blank. Check the wiring (See Installation).
Thermostat is not properly controlling the fan. Check that the fan switch setting matches your system
(gas or electric).
Thermostat is continuously turning on and off. Increase the temperature differential.
Temperature display is not accurate. Your thermostat has two options for temperature readout:
Fahrenheit (default) or Celsius. Check that the “jumper” is
properly set to your preference.
24
FAHENHEIT/CELCIUS
JUMPER
HEAT PUMP
NON-HEAT PUMP
JUMPER
RESET BUTTON
REMOVABLE
FUSE
GAS/ELECTRIC
SWITCH
FAN SWITCH
MODE SWITCH
ROOM
TEMPERATURE
SETPOINT
ROOM TEMPERATURE
TEMPERATURE
DIFFERENTIAL SETTING
Page 26
XL SERIES
AIR ROVER, INC. MAINTENANCE CHECKS
4.1 Filter
Check evaporative filter on regular monthly schedule. Replace as required.
4.2 Condenser Air Flow
Check periodically to make certain condenser air ducts are not kinked or
obstructed and that the condenser air flow is not restricted.
4.3 Air Flow From Registers
When fiberglass ducting has been installed, it is sometimes possible for the duct to be punctured or for
joints to work loose. If the performance of your unit has deteriorated, that is, temperature are not what
they were or air is not being delivered, the duct needs to be checked for possible leakage. Ducting
should always be insulated or constructed from fiberglass board of at least one inch thickness.
4.4 Annual Maintenance
An annual maintenance check by a qualified service company is highly recommended. They can check
for correct condenser air flow, operating temperatures and general condition of the system. Proper
maintenance is an assurance of efficient operation, and results in holding down operating costs.
4.5 Charging The Unit
The Air Rover portable air conditioner is a package unit, and does not have receivers, accumulators or
long refrigerant line sets. It is, therefore, sensitive to both undercharged and overcharged conditions.
If the amount of refrigerant in the circuit is in question, it is imperative that charging be done correctly.
Unit should be charged to clear sight glass in maximum cooling mode .
4.6 What To Do If Unit Fails To Operate
In case of failure, the first step is always to check the electrical panel to see if power has been interrupted. A service call may be avoided by checking to see if a breaker has been tripped. Most installations
will have an electrical disconnect near the unit in addition to the main electrical panel. Either of these
may be in the “off” position; reset it. If it continues to trip, call your installer and explain the situation.
4
M AINTENANCE
C HECKS
25
Page 27
XL SERIES
AIR ROVER, INC. TROUBLESHOOTING AND CORRECTIVE PROCEDURES
26
5.1 General
This section contains troubleshooting procedures and recommended corrective actions to follow in the event of a problem with your air conditioner.
In the event of a failure, the first step is to check the electrical power to see
if power has been interrupted or a breaker has tripped. The main power
switch should be checked to insure it has not been turned off. Failure to
perform or poor performance may also be caused by dirty filters and/or
obstructed evaporator return and/or condenser intake. If operation is not
restored by checking these general items, continue to the procedures below.
5.2 Troubleshooting Chart
PROBLEM
POSSIBLE CAUSES
CHECKS AND CORRECTIONS
Entire unit does not run
Unit operates, not cooling
properly
Tripped breaker
Reset breaker.
Broken or loose wires
Replace or tighten the wires.
Voltage supply low
If voltage is below minimum voltage specified on data
plate, contact your power company.
Low voltage circuit
Faulty Toggle Switch
Check 24 volt transformer for burnout or voltage lower
than 22 volts. Replace transformer.
Electronic Proportional
Thermostat
Set the thermostat on lowest temperature setting; unit
should cool. If unit fails to cool the thermostat could
be faulty. Check that you receive 0-10VDC proportional
signal. If no output signal, check for 24vac input
voltage. If input voltage present but no output, replace
thermostat.
Outdoor air flow; high head
pressure
Check for dirty outdoor coil. Check condenser inlet and
outlet for restrictions.
Air flow
Lack of adequate air flow or improper distribution of air.
Check the motor speed or duct sizing. Check the filter;
it should be inspected every three months and changed
if dirty. Remove or add resistance accordingly.
Blower motor defective
Check blower motor and check for loose or broken
belt(s). If it does not operate, check for open overload.
If motor is not overheated, replace it.
Refrigerant charge
Low refrigerant charge will cause inefficient operation.
Adjust only after checking air flow.
Incorrect wiring
Check for broken, loose or incorrect wires.
Evaporator Control Valve
5
T ROUBLESHOOTING
Check that thermostat calls for 0 to 10vac output. Check
evaporator refrigerant pressure for valve operation.
Check voltage through switch. If switch remains open
or voltage drops through switch then replace toggle switch.
Page 28
27
XL SERIES
AIR ROVER, INC. TROUBLESHOOTING AND CORRECTIVE PROCEDURES
PROBLEM POSSIBLE CAUSES CHECKS AND CORRECTIONS
Unit operates, not cooling
properly (continued)
Evaporator ices over
Indoor fan motor does not run
Blower runs backwards
Reverse the two motor leads inside the motor
connection compartment. Instructions are shown
on the back of the cover plate.
Compressor
Check for defective compressor. If discharge
pressure too low and suction pressure too high,
compressor is not pumping properly. Replace.
Refrigerant system
Check strainer and expansion valves for possible
restrictions to refrigerant flow. The refrigerant
system may be contaminated with moisture,
non–condensible substances and/or particles.
Dehydrate, evacuate, and recharge the system.
Clogged air filter
Check filter. Clean or replace if found to be too dirty.
Evaporator blower motor
Check for overheated evaporator motor tripping
off on overload. Tripped overload. Replace motor
if necessary.
Unit operating at too low
room temperature
If room temperature drops below 55°F, the
evaporator may ice over.
Thermostat
Check setting, calibration and wiring. Replace if
necessary.
High or low pressure controls
Check for loose or broken wires at compressor,
capacitor or contactor. The unit could be “off” on
high or low pressure cut out control. If the unit
still fails to run, check for faulty pressure switch
by jumping the high and low pressure controls
individually. Replace if defective.
Voltage supply low
If voltage is below minimum voltage specified on
the data plate, contact your local power company.
Seized bearings
Shaft will not turn. Replace motor.
Excessive amps
Refer to data plate. Probe lead wires or motor for
amps. If incorrect, replace motor.
Internal overload tripped
Check for excessive amp draw. Replace motor.
Open windings
Ohm motor leads to check for open winding. If
found, replace motor.
Compressor does not run
Compressor overload
In all cases an internal temperature sensitive
compressor overload is used. If the compressor
dome is too hot to touch, the overload will not
reset until the compressor cools down. If the
compressor is cool and the overload does not
reset, there is a defective overload. Replace the
compressor.
Compressor motor grounded
I
nternal winding grounded to the compressor
shell. Replace the compressor. If the compressor
burns out, install filter drier at suction line.
Page 29
28
XL SERIES
AIR ROVER, INC. TROUBLESHOOTING AND CORRECTIVE PROCEDURES
PROBLEM POSSIBLE CAUSES CHECKS AND CORRECTIONS
Compressor does not run
(continued)
Unit short cycles
Compressor windings open
Check continuity of the compressor windings with
an ohm meter. If the windings are open, replace
the compressor.
Seized compressor
Compressor goes to lock rotor on initial start.
Replace compressor.
Unit trips high pressure switch
Excessive head pressure and restricted condenser
air flow. Check for overcharging.
Unit trips low pressure switch
Restricted evaporator air flow. Check refrigerant charge.
Noisy operation
Compressor
Make sure the compressor is not in direct contact
with the base or sides of the cabinet. The
hold–down bolts used for shipping should be
loosened so that the compressor is floating freely
on its isolator mounts. Excessive noise will occur
if the compressor has a broken valve or loose
discharge tube. Replace the compressor.
Blower and blower motor
Check for blower wheel hitting the housing.
Adjust for clearance and alignment. Check for bent
blower and replace if damaged. Check for loose
blower wheel on shaft and tighten if needed.
Check for defective bearings. Repair or replace
as needed.
Contactors
A clattering or humming noise in the contactor
could be due to control voltages of less than 22
volts. Check for low supply voltage, low
transformer output or extra long runs of
thermostat wires. If the contactor contacts are
pitted or corroded or the coil is defective, repair
or replace.
Rattles and vibrations
Check for loose screws, panels, or internal
components. Tighten and secure. Copper
piping could be hitting the metal surfaces.
Carefully readjust by bending slightly.
Wiring and controls
Loose wiring connections or defective control contactor.
Page 30
XL SERIES
AIR ROVER, INC. SCHEMATICS
29
The following pages contain schematic and wiring diagrams for the entire
XL line. Please be certain you are referring to the correct diagram. The following diagrams are listed in this section.
6
S CHEMATIC
D IAGRAM
Model Description Page No.
XL11AA 115 VAC, Single Phase Wirig Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
XL14AB 115 VAC, Single Phase Wirig Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
XL18AB 115 VAC, Single Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
XL22AB 115 VAC, Single Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
XL24BA 208/230 VAC, Single Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
XL36BA 208/230 VAC, Single Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
XL48BA 208/230 VAC, Single Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
XL60BA 208/230 VAC, Single Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
XL36CA 208/230 VAC, Three Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
XL48CA 208/230 VAC, Three Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
XL60CA 208/230 VAC, Three Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
XL36DA 460 VAC, Three Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
XL48DA 460 VAC, Three Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
XL60DA 460 VAC, Three Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
XL60MV 208/230/460 VAC, Three Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
XL120CA 208/230 VAC, Three Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
XL120DA 460 VAC, Three Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Page 31
XL SERIES
AIR ROVER, INC. SCHEMATICS
30
2
1
3
WHT
AIR ROVER
COMPANY
EAST TEXAS CENTER
ROUTE 1, BOX 280
FOR USE WITH MODELS:
XL11
ROTARY
NOTICE: This drawing may contain
confidential proprietary information
belonging to Air Rover Inc. Reproduction,
use or disclosure of this information to
unauthorized persons requires the
express written permission of Air Rover Inc.
This drawing is subject to return on demand.
WARNING
ANY
UNAUTHORIZED
REPAIRS WILL
VOID
WARRANTY
GRN
CT
L1
L2
T1
T2
GROUND
TRF
PRIMARY
SECONDARY
BLU
BLK
GRN
115 VOLT
01 PHASE
[PC]
RUN
[CAP]
BRN
CFM
WHT
BLK
BRN
BPL
BFS
[CAP]
EFM
OR
EFR
4
3
2
1
T
H
E
R
M
O
S
T
A
T
T
E
R
M
I
N
A
L
W1
G
R
Y1
BOTTLE
FULL
LIGHT
RED
YEL
PFS
Y1
A
W
G
R
C
Y2
REQUIRES
15 AMP
DEDICATED
SERVICE
HPS
UNIT BRANCH
CIRCUIT MAXIMUM
AMPACITY FUSE/BKR
XL11 12 15 AMP
NOTES:
1. COMPRESSOR MOTOR THERMALLY
PROTECTED
2. POWER CABLE CONNECTS TO
COMPRESSOR CONTACTOR
AS FOLLOWS: BLK TO L1; WHT TO L2
GRN TO GROUND LUG
115 VOLT, 01 PHASE
BRN
BRN
BLK
WHT
WHT
GRN
WHT
BLK
BLK
WHT
BLK
WHT
GRN
NEMA
5-15
PLUG
BLK/YEL
RED
BLK/YEL
RED
WIRING COLOR CODE
ALL WIRE COLORS ARE ABOVE WIRE
WHT WHITE
BRN BROWN
BLK BLACK
BLU BLUE
RED RED
GRN GREEN
YEL YELLOW
BLK/YEL BLACK W/YELLOW TRACER
BLR/RED BLACK W/RED TRACER
RED/GRN RED W/GREEN TRACER
RED/YEL RED W/YELLOW TRACER
BLK
BLK/YEL
BLK/RED
WHT
BLK
GRN
BLK
YEL
BLK
GRN
BLU
BRN
LEGEND
BFS - BOTTLE FLOAT SWITCH
CMPR - COMPRESSOR
CT - COMPRESSOR CONTACTOR
CAP - FAN MOTOR CAPACITOR
CFM - CONDENSOR FAN MOTOR
EFM - EVAPORAROR FAN MOTOR
HPS - HIGH PRESSURE SWITCH
PFS - PAN FLOAT SAFETY SWITCH
LPS - LOW PRESSURE SWITCH
PC - POWER CORD
TRF - TRANSFORMER
HIGH VOLTAGE WIRING
LOW VOLTAGE WIRING
BLU
BLU
BLU
BRN
RED
ORG
BLK
BLU
BLK
WHT
GRNGRN
BLK
RED
GRN
BLU
RED
BLU
BLK
RED
WHT
R
C
GRN
RED
ORG
WHT
LPS
BLU
BLU
BLU
BLU
BLK
R
[OL]
S
C
CMPR
Page 32
XL SERIES
AIR ROVER, INC. SCHEMATICS
31
RED
ORG
WHT
C
GRN
WHT
C
BPL
BFS
WHT
AIR ROVER
COMPANY
EAST TEXAS CENTER
ROUTE 1, BOX 280
TYLER, TEXAS 75708
FOR USE WITH MODELS:
XL14
NOTICE: This drawing may contain
confidential proprietary information
belonging to Air Rover Inc. Reproduction,
use or disclosure of this information to
unauthorized persons requires the
express written permission of Air Rover Inc.
This drawing is subject to return on demand.
WARNING
ANY
UNAUTHORIZED
REPAIRS WILL
VOID
WARRANTY
[CAP]
EFM
OR
BLU
BLK/RED
BLK
BLK/YEL
HPS
LPS
SR
5
2
6
4
1
RUN
CAP
GRN
CT
L1
L2
T1
T2
GROUND
TRF
PRIMARY
SECONDARY
BLK/YEL
BRN
BLU
BLK
GRN
START
CAP
GRN
WHT
BLK
EFR
4
3
2
1
T
H
E
R
M
O
S
T
A
T
T
E
R
M
I
N
A
L
W1
G
R
Y1
BOTTLE
FULL
LIGHT
RED
YEL
PFS
RED/YEL
Y1
A
W
G
R
Y2
GRN
115 VOLT
01 PHASE
[CAP]
BRN
CFM
WHT
BLK
BLU
RED
BRN
ORG
YEL
WIRING COLOR CODE
ALL WIRE COLORS ARE ABOVE WIRE
WHT WHITE
BRN BROWN
BLK BLACK
BLU BLUE
RED RED
GRN GREEN
YEL YELLOW
BLK/YEL BLACK W/YELLOW TRACER
BLR/RED BLACK W/RED TRACER
RED/GRN RED W/GREEN TRACER
RED/YEL RED W/YELLOW TRACER
BRN
BRN
RED
BLU
BLK
WHT
WHT
GRN
WHT
115 VOLT, 01 PHASE
BRANCH
CIRCUIT MAXIMUM
UNIT AMPACITY FUSE/BKR
XL14 16 20
NOTES:
1. COMPRESSOR MOTOR THERMALLY
PROTECTED
2. POWER CABLE CONNECTS TO COMPRESSOR
CONTACTORAS FOLLOWS: BLK TO L1;
WHT TO L2; GRN TO GROUND LUG
YEL
WHT
BLK
BLU
BLU
BLU
BLU
BLK
RED
WHT
BLK/YEL
BLK/YEL
BLK/RED
BLK/RED
BLK/RED
BLK/YEL
BLK
BLK
BLU
BRN
GRN
BRN
LEGEND
BFS - BOTTLE FLOAT SWITCH
CMPR - COMPRESSOR
CT - COMPRESSOR CONTACTOR
CAP - FAN MOTOR CAPACITOR
CFM - CONDENSOR FAN MOTOR
EFM - EVAPORAROR FAN MOTOR
HPS - HIGH PRESSURE SWITCH
PFS - PAN FLOAT SAFETY SWITCH
LPS - LOW PRESSURE SWITCH
PC - POWER CORD
TRF - TRANSFORMER
HIGH VOLTAGE WIRING
LOW VOLTAGE WIRING
RED/YEL
RED/GRN
BLK
WHT
BLK
RED/YEL
RED
RED/YEL
RED/GRN
RED
BLU
NEMA
5-20
PLUG
BLK
GRN
BLK
BLK
GRN
BLK
REQUIRES
20 AMP
DEDICATED
SERVICE
BLK
WHT
BLK
BLK
R
[OL]
2
S
C
CMPR
Page 33
XL SERIES
AIR ROVER, INC. SCHEMATICS
32
2
1
3
WHT
AIR ROVER
COMPANY
EAST TEXAS CENTER
ROUTE 1, BOX 280
FOR USE WITH MODELS:
XL18AB
ROTARY
NOTICE: This drawing may contain
confidential proprietary information
belonging to Air Rover Inc. Reproduction,
use or disclosure of this information to
unauthorized persons requires the
express written permission of Air Rover Inc.
This drawing is subject to return on demand.
WARNING
ANY
UNAUTHORIZED
REPAIRS WILL
VOID
WARRANTY
GRN
CT
L1
L2
T1
T2
GROUND
TRF
PRIMARY
SECONDARY
BLU
BLK
GRN
115 VOLT
01 PHASE
[PC]
RUN
CAP
LPS
[CAP]
BRN
CFM
WHT
BLK
BRN
HPS
BPL
BFS
[CAP]
EFM
OR
EFR
4
6
3
2
5
1
T
H
E
R
M
O
S
T
A
T
T
E
R
M
I
N
A
L
W1
G
R
Y1
BOTTLE
FULL
LIGHT
RED
YEL
PFS
Y1
A
W
G
R
C
Y2
REQUIRES
20 AMP
DEDICATED
SERVICE
UNIT BRANCH
CIRCUIT MAXIMUM
AMPACITY FUSE/BKR
XL18AB 15.4 20 AMP
NOTES:
1. COMPRESSOR MOTOR THERMALLY
PROTECTED
2. POWER CABLE CONNECTS TO
COMPRESSOR CONTACTOR
AS FOLLOWS: BLK TO L1; WHT TO L2
GRN TO GROUND LUG
115 VOLT, 01 PHASE
BRN
BRN
BLK
WHT
WHT
GRN
WHT
BLK
BLK
WHT
BLK
WHT
GRN
NEMA
5-20
PLUG
BLK/YEL
RED
BLK/YEL
RED
WIRING COLOR CODE
ALL WIRE COLORS ARE ABOVE WIRE
WHT WHITE
BRN BROWN
BLK BLACK
BLU BLUE
RED RED
GRN GREEN
YEL YELLOW
BLK/YEL BLACK W/YELLOW TRACER
BLR/RED BLACK W/RED TRACER
RED/GRN RED W/GREEN TRACER
RED/YEL RED W/YELLOW TRACER
BLK
BLK/YEL
BLK/RED
WHT
BLK
GRN
BLU
BLU
BLU
BLU
BLK
YEL
BLK
BLK
GRN
BLU
BRN
LEGEND
BFS - BOTTLE FLOAT SWITCH
CMPR - COMPRESSOR
CT - COMPRESSOR CONTACTOR
CAP - FAN MOTOR CAPACITOR
CFM - CONDENSOR FAN MOTOR
EFM - EVAPORAROR FAN MOTOR
HPS - HIGH PRESSURE SWITCH
PFS - PAN FLOAT SAFETY SWITCH
LPS - LOW PRESSURE SWITCH
PC - POWER CORD
TRF - TRANSFORMER
HIGH VOLTAGE WIRING
LOW VOLTAGE WIRING
BLU
BLU
BLU
BRN
RED
ORG
BLK
BLU
BLK
WHT
GRNGRN
RED
GRN
BLU
RED
BLU
BLK
RED
WHT
R
C
GRN
RED
ORG
WHT
R
[OL]
S
C
CMPR
Page 34
XL SERIES
AIR ROVER, INC. SCHEMATICS
33
12
3
2
1
3
WHT
AIR ROVER
COMPANY
EAST TEXAS CENTER
ROUTE 1, BOX 280
FOR USE WITH MODELS:
XL22AB
ROTARY
NOTICE: This drawing may contain
confidential proprietary information
belonging to Air Rover Inc. Reproduction,
use or disclosure of this information to
unauthorized persons requires the
express written permission of Air Rover Inc.
This drawing is subject to return on demand.
WARNING
ANY
UNAUTHORIZED
REPAIRS WILL
VOID
WARRANTY
GRN
CT
L1
L2
T1
T2
GROUND
TRF
PRIMARY
SECONDARY
BLU
BLK
GRN
115 VOLT
01 PHASE
[PC]
RUN
CAP
[CAP]
BRN
CFM
WHT
BLK
BRN
BPL
BFS
[CAP]
EFM
OR
EFR
4
3
2
1
T
H
E
R
M
O
S
T
A
T
T
E
R
M
I
N
A
L
W1
G
R
Y1
BOTTLE
FULL
LIGHT
RED
YEL
PFS
Y1
A
W
G
R
C
Y2
REQUIRES
20 AMP
DEDICATED
SERVICE
HPS
UNIT BRANCH
CIRCUIT MAXIMUM
AMPACITY FUSE/BKR
XL22AB 15.9 20 AMP
NOTES:
1. COMPRESSOR MOTOR THERMALLY
PROTECTED
2. POWER CABLE CONNECTS TO
COMPRESSOR CONTACTOR
AS FOLLOWS: BLK TO L1; WHT TO L2
GRN TO GROUND LUG
115 VOLT, 01 PHASE
BRN
BRN
BLK
WHT
WHT
GRN
BLK
BLK
WHT
BLK
WHT
GRN
NEMA
5-20
PLUG
BLK/YEL
RED
BLK/YEL
RED
WIRING COLOR CODE
ALL WIRE COLORS ARE ABOVE WIRE
WHT WHITE
BRN BROWN
BLK BLACK
BLU BLUE
RED RED
GRN GREEN
YEL YELLOW
BLK/YEL BLACK W/YELLOW TRACER
BLR/RED BLACK W/RED TRACER
RED/GRN RED W/GREEN TRACER
RED/YEL RED W/YELLOW TRACER
WHT
BLK
GRN
BLK
YEL
BLK
GRN
BLU
BRN
LEGEND
BFS - BOTTLE FLOAT SWITCH
CMPR - COMPRESSOR
CT - COMPRESSOR CONTACTOR
CAP - FAN MOTOR CAPACITOR
CFM - CONDENSOR FAN MOTOR
EFM - EVAPORAROR FAN MOTOR
HPS - HIGH PRESSURE SWITCH
PFS - PAN FLOAT SAFETY SWITCH
LPS - LOW PRESSURE SWITCH
PC - POWER CORD
TRF - TRANSFORMER
HIGH VOLTAGE WIRING
LOW VOLTAGE WIRING
BLU
BLU
BLU
BRN
RED
ORG
BLK
BLU
BLK
WHT
GRNGRN
RED
GRN
BLU
RED
BLU
BLK
RED
WHT
R
C
GRN
RED
ORG
WHT
BLK
BLK
WHT
WHT
2.5 KVA
TRANSFORMER
BLK/RED
BLK/YEL
BLK
LPS
BLU
BLU
BLU
BLU
R
[OL]
S
C
CMPR
Page 35
XL SERIES
AIR ROVER, INC. SCHEMATICS
34
BLK
RED
WHT
AIR ROVER
COMPANY
EAST TEXAS CENTER
ROUTE 1, BOX 280
FOR USE WITH MODELS:
XL24
SCROLL
NOTICE: This drawing may contain
confidential proprietary information
belonging to Air Rover Inc. Reproduction,
use or disclosure of this information to
unauthorized persons requires the
express written permission of Air Rover Inc.
This drawing is subject to return on demand.
WARNING
ANY
UNAUTHORIZED
REPAIRS WILL
VOID
WARRANTY
GRN
CT
L1
L2
T1
T2
GROUND
BLU
BLK
GRN
208/230 VOLT
01 PHASE
60 CYCLE
[PC]
RUN
CAP
LPS
[CAP]
BRN
CFM
WHT
BLK
BRN
CMPR
R
C
S
HPS
BPL
BFS
[CAP]
EFM
OR
EFR
4
3
2
1
T
H
E
R
M
O
S
T
A
T
T
E
R
M
I
N
A
L
W1
G
R
Y1
BOTTLE
FULL
LIGHT
RED
PFS
Y1
A
W
G
R
C
Y2
TRF
PRIMARY
SECONDARY
YEL
UNIT BRANCH
CIRCUIT MAXIMUM
AMPACITY FUSE/BKR
XL24 18.3 25 AMP
NOTES:
1. COMPRESSOR MOTOR THERMALLY
PROTECTED
2. POWER CABLE CONNECTS TO COMPRESSOR CONTACTOR
AS FOLLOWS: BLK TO L1; WHT TO L2
GRN TO GROUND LUG
208\230 VOLT, 01 PHASE
BRN
BRN
BLK
WHT
WHT
GRN
BLK
RED
ORG
BLK
ORG
WHT
BLK
WHT
GRN
NEMA
6-20P
PLUG
BLK/YEL
RED
BLK/YEL
RED
WIRING COLOR CODE
ALL WIRE COLORS ARE ABOVE WIRE
WHT WHITE
BRN BROWN
BLK BLACK
BLU BLUE
RED RED
GRN GREEN
YEL YELLOW
BLK/YEL BLACK W/YELLOW TRACER
BLR/RED BLACK W/RED TRACER
RED/GRN RED W/GREEN TRACER
RED/YEL RED W/YELLOW TRACER
BLK
BLK/YEL
BLK/RED
WHT
BLK
GRN
BLU
BLU
BLU
BLU
BLK
YEL
BLKBLK
GRN
BRN
LEGEND
BFS - BOTTLE FLOAT SWITCH
CMPR - COMPRESSOR
CT - COMPRESSOR CONTACTOR
CAP - FAN MOTOR CAPACITOR
CFM - CONDENSOR FAN MOTOR
EFM - EVAPORAROR FAN MOTOR
HPS - HIGH PRESSURE SWITCH
PFS - PAN FLOAT SAFETY SWITCH
LPS - LOW PRESSURE SWITCH
PC - POWER CORD
TRF - TRANSFORMER
HIGH VOLTAGE WIRING
LOW VOLTAGE WIRING
BLU
BLU
BLU
BRN
RED
ORG
BLK
BLK
WHT
GRNGRN
208V
230V
BLK
RED
GRN
BLU
RED
BLU
BLK
RED
WHT
R
C
GRN
BLK
BLU
WHT
Page 36
XL SERIES
AIR ROVER, INC. SCHEMATICS
35
BLK
RED
ORG
WHT
WHT
AIR ROVER
COMPANY
EAST TEXAS CENTER
ROUTE 1, BOX 280
TYLER, TEXAS 75708
FOR USE WITH MODELS:
XL36BA
SCROLL
NOTICE: This drawing may contain
confidential proprietary information
belonging to Air Rover Inc. Reproduction,
use or disclosure of this information to
unauthorized persons requires the
express written permission of Air Rover Inc.
This drawing is subject to return on demand.
WARNING
ANY
UNAUTHORIZED
REPAIRS WILL
VOID
WARRANTY
BLU
GRN
CT
L1
L2
T1
T2
GROUND
BRN
BLU
BLK
GRN
208/230 VOLT
01 PHASE
60 CYCLE
[PC]
RUN
CAP
[CAP]
BRN
CFM
WHT
BLK
RED
BLU
BRN
CMPR
R
C
S
BPL
BFS
[CAP]
EFM
OR
GRN
EFR
4
3
2
1
T
H
E
R
M
O
S
T
A
T
T
E
R
M
I
N
A
L
W1
G
Y1
BOTTLE
FULL
LIGHT
RED
PFS
Y1
A
W
G
R
C
Y2
HPS
TRF
PRIMARY
SECONDARY
YEL
UNIT BRANCH
CIRCUIT MAXIMUM
AMPACITY FUSE/BKR
XL36BA 26.4 40 AMP
NOTES:
1. COMPRESSOR MOTOR THERMALLY
PROTECTED
2. POWER CABLE CONNECTS TO COMPRESSOR CONTACTOR
AS FOLLOWS: BLK TO L1; WHT TO L2
GRN TO GROUND LUG
208\230 VOLT, 01 PHASE
BRN
BRN
BLU
RED
BLK
WHT
WHT
GRN
BLK
BLK
WHT
BLK
WHT
GRN
NEMA
L6-30P
PLUG
BLK/YEL
RED
BLK/YEL
WIRING COLOR CODE
ALL WIRE COLORS ARE ABOVE WIRE
WHT WHITE
BRN BROWN
BLK BLACK
BLU BLUE
RED RED
GRN GREEN
YEL YELLOW
BLK/YEL BLACK W/YELLOW TRACER
BLR/RED BLACK W/RED TRACER
RED/GRN RED W/GREEN TRACER
RED/YEL RED W/YELLOW TRACER
BLK
BLK/YEL
BLK/RED
WHT
BLK
GRN
BLK
YEL
BLK
GRN
RED
LEGEND
BFS - BOTTLE FLOAT SWITCH
CMPR - COMPRESSOR
CT - COMPRESSOR CONTACTOR
CAP - FAN MOTOR CAPACITOR
CFM - CONDENSOR FAN MOTOR
EFM - EVAPORAROR FAN MOTOR
HPS - HIGH PRESSURE SWITCH
PFS - PAN FLOAT SAFETY SWITCH
LPS - LOW PRESSURE SWITCH
PC - POWER CORD
TRF - TRANSFORMER
HIGH VOLTAGE WIRING
LOW VOLTAGE WIRING
BLU
BLU
RED
ORG
BLK
BLK
WHT
BLU
BRN
BLU
GRN
208V
230V
RED
BLK
BLK
ORG
R
C
WHT
NOTE:
IF UNIT IS ORDERED WITH FACTORY
INSTALLED SUMP PUMP - POWER TO
THE PUMPIS CONNECTED TO L1 & L2,
SAFETY SWITCH IS WIRED TO BPL
LPS
BLU
BLU
BLU
BLU
BLK
RED
BLU
Page 37
XL SERIES
AIR ROVER, INC. SCHEMATICS
36
C
WHT
C
BPL
BFS
WHT
AIR ROVER
COMPANY
EAST TEXAS CENTER
ROUTE 1, BOX 280
TYLER, TEXAS 75708
FOR USE WITH MODELS:
XL48-BA
SCROLL
NOTICE: This drawing may contain
confidential proprietary information
belonging to Air Rover Inc. Reproduction,
use or disclosure of this information to
unauthorized persons requires the
express written permission of Air Rover Inc.
This drawing is subject to return on demand.
WARNING
ANY
UNAUTHORIZED
REPAIRS WILL
VOID
WARRANTY
BLK/RED
BLK
BLK/YEL
R
S
C
CMPR
HPS
LPS
GRN
CT
L1
L2
T1
T2
GROUND
TRF
PRIMARY
SECONDARY
BRN
BLU
BLK
GRN
GRN
WHT
BLK
T
H
E
R
M
O
S
T
A
T
T
E
R
M
I
N
A
L
W1
G
R
Y1
BOTTLE
FULL
LIGHT
RED
YEL
PFS
Y1
A
W
G
R
GRN
CFM
GRN
EFM
GRN
6
3
EFR
4
2
1
5
RUN
Y2
WIRING COLOR CODE
ALL WIRE COLORS ARE ABOVE WIRE
WHT WHITE
BRN BROWN
BLK BLACK
BLU BLUE
RED RED
GRN GREEN
YEL YELLOW
BLK/YEL BLACK W/YELLOW TRACER
BLR/RED BLACK W/RED TRACER
RED/GRN RED W/GREEN TRACER
RED/YEL RED W/YELLOW TRACER
WHT
GRN
BLK
GRN
BLK
WHT
208\230 VOLT, 01 PHASE
BLKBLK
208/230
VOLT
01 PHASE
BRANCH
CIRCUIT MAXIMUM
UNIT AMPACITY FUSE/BKR
XL48BA 47.6/45.6 60
NOTES:
1. COMPRESSOR MOTOR THERMALLY
PROTECTED
2. POWER CABLE CONNECTS TO COMPRESSOR CONTACTOR
AS FOLLOWS: BLK TO L1; WHT TO L2;
GRN TO GROUND LUG
3. UNIT IS PROTECTED UNDER PRIMARY SINGLE PHASING
CONDITIONS
BLK
BLK
RED
ORG
BLK
ORG
BLK
RED
BLU BLU
BLK
BLU
BLU
BLU
BLU
BLK ORG
RED
WHT
BLK/YEL
BLK
BLU
BRN
GRN
BRN
WHT
LEGEND
BFS - BOTTLE FLOAT SWITCH
CMPR - COMPRESSOR
CT - COMPRESSOR CONTACTOR
CAP - FAN MOTOR CAPACITOR
CFM - CONDENSOR FAN MOTOR
EFM - EVAPORAROR FAN MOTOR
HPS - HIGH PRESSURE SWITCH
PFS - PAN FLOAT SAFETY SWITCH
LPS - LOW PRESSURE SWITCH
PC - POWER CORD
TRF - TRANSFORMER
HIGH VOLTAGE WIRING
LOW VOLTAGE WIRING
ORG
BLK
BLK
WHT
RED
RED
RED
BLU
WHT
WHT
208V
230V
BRN
BRN
BLK
RED
BLK/RED
BLU
Page 38
XL SERIES
AIR ROVER, INC. SCHEMATICS
37
BPL
BFS
WHT
AIR ROVER
COMPANY
EAST TEXAS CENTER
ROUTE 1, BOX 280
TYLER, TEXAS 75708
FOR USE WITH MODELS:
XL60-BA
SCROLL
NOTICE: This drawing may contain
confidential proprietary information
belonging to Air Rover Inc. Reproduction,
use or disclosure of this information to
unauthorized persons requires the
express written permission of Air Rover Inc.
This drawing is subject to return on demand.
WARNING
ANY
UNAUTHORIZED
REPAIRS WILL
VOID
WARRANTY
BLK/RED
BLK
BLK/YEL
R
S
C
CMPR
HPS LPS
GRN
CT
L1
L2
T1
T2
GROUND
TRF
PRIMARY
SECONDARY
BRN
BLU
BLK
GRN
GRN
WHT
BLK
T
H
E
R
M
O
S
T
A
T
T
E
R
M
I
N
A
L
W1
G
R
Y1
BOTTLE
FULL
LIGHT
RED
YEL
PFS
Y1
A
W
G
R
C
Y2
GRN
CFM
GRN
EFM
GRN
6
3
EFR
4
2
1
5
RUN
WIRING COLOR CODE
ALL WIRE COLORS ARE ABOVE WIRE
WHT WHITE
BRN BROWN
BLK BLACK
BLU BLUE
RED RED
GRN GREEN
YEL YELLOW
BLK/YEL BLACK W/YELLOW TRACER
BLR/RED BLACK W/RED TRACER
RED/GRN RED W/GREEN TRACER
RED/YEL RED W/YELLOW TRACER
WHT
GRN
BLK
GRN
BLK
WHT
208\230 VOLT, 01 PHASE
BLKBLK
208/230
VOLT
01 PHASE
BRANCH
CIRCUIT MAXIMUM
UNIT AMPACITY FUSE/BKR
XL60BA 56.9/55.0 80
NOTES:
1. COMPRESSOR MOTOR THERMALLY
PROTECTED
2. POWER CABLE CONNECTS TO COMPRESSOR CONTACTOR
AS FOLLOWS: BLK TO L1; WHT TO L2;
GRN TO GROUND LUG
3. UNIT IS PROTECTED UNDER PRIMARY SINGLE PHASING
CONDITIONS
BLK
BLK
RED
ORG
BLK
ORG
BLK
RED
BLU BLU
BLK
BLU
BLU
BLU
BLU
BLK ORG
RED
WHT
BLK/YEL
BLK
BLU
BRN
GRN
BRN
WHT
LEGEND
BFS - BOTTLE FLOAT SWITCH
CMPR - COMPRESSOR
CT - COMPRESSOR CONTACTOR
CAP - FAN MOTOR CAPACITOR
CFM - CONDENSOR FAN MOTOR
EFM - EVAPORAROR FAN MOTOR
HPS - HIGH PRESSURE SWITCH
PFS - PAN FLOAT SAFETY SWITCH
LPS - LOW PRESSURE SWITCH
PC - POWER CORD
TRF - TRANSFORMER
HIGH VOLTAGE WIRING
LOW VOLTAGE WIRING
ORG
BLK
BLK
WHT
RED
RED
RED
BLU
WHT
WHT
208V
230V
BRN
BRN
BLK
RED
BLK/RED
BLU
WHT
C
Page 39
XL SERIES
AIR ROVER, INC. SCHEMATICS
38
BLK
RED
ORG
WHT
GROUND
BPL
BFS
BLK/RED
WHT
WHT
BLK
BRN
WHT
BLK
CMPR
CT
T1 T2
T3
L1
L2
L3
LPS
GRN
FOR USE WITH MODELS:
XL36CA
SCROLL
NOTICE: This drawing may contain
confidential proprietary information
belonging to Air Rover Inc. Reproduction,
use or disclosure of this information to
unauthorized persons requires the
express written permission of Air Rover Inc.
This drawing is subject to return on demand.
WARNING
ANY
UNAUTHORIZED
REPAIRS WILL
VOID
WARRANTY
[CAP]
EFM
OR
GRN
EFR
4
3
2
1
T
H
E
R
M
O
S
T
A
T
T
E
R
M
I
N
A
L
W1
G
Y1
BOTTLE
FULL
LIGHT
PFS
Y1
A
W
G
R
C
Y2
[CAP]
BRN
CFM
PUR
BLK
RED
BLU
BRN
GRN
TRF
PRIMARY
SECONDARY
YEL
208/230 VOLT
03 PHASE
60 CYCLE
208/230 VOLT, 03 PHASE
BRANCH
CIRCUIT MAXIMUM
UNIT AMPACITY FUSE/BKR
XL36CA 19.6 30AMPS
BLK/YEL
BLK
BLK/RED
BLK
BLK/YEL
NOTES:
1. COMPRESSOR MOTOR THERMALLY
PROTECTED
2. POWER CABLE CONNECTS TO COMPRESSOR CONTACTOR
AS FOLLOWS: BLK TO L1; WHT TO L2; RED TO L3;
GRN TO GROUND LUG
3. UNIT IS PROTECTED UNDER PRIMARY SINGLE PHASING
CONDITIONS
BRN
BRN
RED
BLU
BLK
WHT
RED
ORG
BLK
HPS
AIR ROVER
COMPANY
EAST TEXAS CENTER
ROUTE 1, BOX 280
TYLER, TEXAS 75708
RED
L3
L1
L2
RED
WHT
GRN
BLK
BLU
BLU
BLU
BLU
BLK
GRN
RED
WIRING COLOR CODE
ALL WIRE COLORS ARE ABOVE WIRE
WHT WHITE
BRN BROWN
BLK BLACK
BLU BLUE
RED RED
GRN GREEN
YEL YELLOW
BLK/YEL BLACK W/YELLOW TRACER
BLR/RED BLACK W/RED TRACER
RED/GRN RED W/GREEN TRACER
RED/YEL RED W/YELLOW TRACER
BLU
BRN
YEL
BLK
GRN
BLU
BLU
LEGEND
BFS - BOTTLE FLOAT SWITCH
CMPR - COMPRESSOR
CT - COMPRESSOR CONTACTOR
CAP - FAN MOTOR CAPACITOR
CFM - CONDENSOR FAN MOTOR
EFM - EVAPORAROR FAN MOTOR
HPS - HIGH PRESSURE SWITCH
PFS - PAN FLOAT SAFETY SWITCH
LPS - LOW PRESSURE SWITCH
PC - POWER CORD
TRF - TRANSFORMER
HIGH VOLTAGE WIRING
LOW VOLTAGE WIRING
ORG
208V
230V
WHT
BLK
BLU
RED
BRN
R
C
WHT
RED
BLK
GRN
BLK
Page 40
XL SERIES
AIR ROVER, INC. SCHEMATICS
39
208V
230V
RED
BLK/YEL
C
WHT
C
BLU
R
BLU
RED
GRN
GROUND
TRF
PRIMARY
SECONDARY
BPL
BFS
BLK/RED
WHT
BLK
FOR USE WITH MODELS:
XL48-CA
SCROLL
NOTICE: This drawing may contain
confidential proprietary information
belonging to Air Rover Inc. Reproduction,
use or disclosure of this information to
unauthorized persons requires the
express written permission of Air Rover Inc.
This drawing is subject to return on demand.
WARNING
ANY
UNAUTHORIZED
REPAIRS WILL
VOID
WARRANTY
BRN
CMPR
CT
T1 T2
T3
L1
L2
L3
LPS
GRN
RED
WHT
YEL
BOTTLE
FULL
LIGHT
T
H
E
R
M
O
S
T
A
T
T
E
R
M
I
N
A
L
W1
G
R
Y1
PFS
BLU
Y1
A
W
G
Y2
L1
EFR
EFM
GRN
L2 T2
T1
208/230 VOLT
03 PHASE
60 CYCLE
WIRING COLOR CODE
ALL WIRE COLORS ARE ABOVE WIRE
WHT WHITE
BRN BROWN
BLK BLACK
BLU BLUE
RED RED
GRN GREEN
YEL YELLOW
BLK/YEL BLACK W/YELLOW TRACER
BLR/RED BLACK W/RED TRACER
RED/GRN RED W/GREEN TRACER
RED/YEL RED W/YELLOW TRACER
208/230 VOLT, 03
BRANCH
CIRCUIT MAXIMUM
UNIT AMPACITY FUSE/BKR
XL48CA 31.8/31.2 45
BLK/YEL
BLK
BLK/RED
BLK
BLK/YEL
NOTES:
1. COMPRESSOR MOTOR THERMALLY
PROTECTED
2. POWER CABLE CONNECTS TO COMPRESSOR CONTACTOR
AS FOLLOWS: BLK TO L1; WHT TO L2; RED TO L3;
GRN TO GROUND LUG
3. UNIT IS PROTECTED UNDER PRIMARY SINGLE PHASING
CONDITIONS
BLK
WHT
RED
BLK
AIR ROVER
COMPANY
EAST TEXAS CENTER
ROUTE 1, BOX 280
TYLER, TEXAS 75708
HPS
RED
T3
T1
T2
RED
WHT
GRN
BLK
BLK
BLU
BLU
BLU
BLU
BLK
GRN
RED
BLK/YEL
RED
RED
BRN
WHT
ORG
GRN
BLU
RED
LEGEND
BFS - BOTTLE FLOAT SWITCH
CMPR - COMPRESSOR
CT - COMPRESSOR CONTACTOR
CAP - FAN MOTOR CAPACITOR
CFM - CONDENSOR FAN MOTOR
EFM - EVAPORAROR FAN MOTOR
HPS - HIGH PRESSURE SWITCH
PFS - PAN FLOAT SAFETY SWITCH
LPS - LOW PRESSURE SWITCH
PC - POWER CORD
TRF - TRANSFORMER
HIGH VOLTAGE WIRING
LOW VOLTAGE WIRING
BLU
BLU
RED
ORG
BLK
BRN
CFM
GRN
BLK
WHT
RED
BLK
BLK
RED-L1
WHT-L2
BLK-L3
RED-L3
WHT-L2
BLK-L1
WHT
GRN
RED
ORG
Page 41
XL SERIES
AIR ROVER, INC. SCHEMATICS
40
208V
230V
RED
BLK/YEL
C
WHT
C
BLU
R
BLU
RED
GRN
6
3
EFR
4
2
1
5
GROUND
TRF
PRIMARY
SECONDARY
BPL
BFS
RED
WHT
BLK
FOR USE WITH MODELS:
XL60-CA
SCROLL
NOTICE: This drawing may contain
confidential proprietary information
belonging to Air Rover Inc. Reproduction,
use or disclosure of this information to
unauthorized persons requires the
express written permission of Air Rover Inc.
This drawing is subject to return on demand.
WARNING
ANY
UNAUTHORIZED
REPAIRS WILL
VOID
WARRANTY
BRN
CMPR
CT
T1 T2
T3
L1
L2
L3
LPS
GRN
RED
WHT
YEL
BOTTLE
FULL
LIGHT
T
H
E
R
M
O
S
T
A
T
T
E
R
M
I
N
A
L
W1
G
R
Y1
PFS
RED/YEL
Y1
A
W
G
Y2
EFM
GRN
208/230 VOLT
03 PHASE
60 CYCLE
WIRING COLOR CODE
ALL WIRE COLORS ARE ABOVE WIRE
WHT WHITE
BRN BROWN
BLK BLACK
BLU BLUE
RED RED
GRN GREEN
YEL YELLOW
BLK/YEL BLACK W/YELLOW TRACER
BLR/RED BLACK W/RED TRACER
RED/GRN RED W/GREEN TRACER
RED/YEL RED W/YELLOW TRACER
208/230 VOLT, 03
BRANCH
CIRCUIT MAXIMUM
UNIT AMPACITY FUSE/BKR
XL60CA 26.9/26.2 40
BLK
RED
BLK
WHT
NOTES:
1. COMPRESSOR MOTOR THERMALLY
PROTECTED
2. POWER CABLE CONNECTS TO COMPRESSOR CONTACTOR
AS FOLLOWS: BLK TO L1; WHT TO L2; RED TO L3;
GRN TO GROUND LUG
3. UNIT IS PROTECTED UNDER PRIMARY SINGLE PHASING
CONDITIONS
BLK
WHT
RED
RED
AIR ROVER
COMPANY
EAST TEXAS CENTER
ROUTE 1, BOX 280
TYLER, TEXAS 75708
HPS
RED
T3
T1
T2
RED
WHT
GRN
BLK
BLK
BLU
BLU
BLU
BLU
BLK
GRN
RED
BLK/YEL
BLK
RED
BRN
WHT
ORG
GRN
BLU
LEGEND
BFS - BOTTLE FLOAT SWITCH
CMPR - COMPRESSOR
CT - COMPRESSOR CONTACTOR
CAP - FAN MOTOR CAPACITOR
CFM - CONDENSOR FAN MOTOR
EFM - EVAPORAROR FAN MOTOR
HPS - HIGH PRESSURE SWITCH
PFS - PAN FLOAT SAFETY SWITCH
LPS - LOW PRESSURE SWITCH
PC - POWER CORD
TRF - TRANSFORMER
HIGH VOLTAGE WIRING
LOW VOLTAGE WIRING
BLU
RED/YEL
RED
ORG
BRN
CFM
GRN
BLK
WHT
RED
BLK
BLK
RED-L1
WHT-L2
BLK-L3
RED-L3
WHT-L2
BLK-L1
WHT
GRN
RED
ORG
WHT
BLK
Page 42
XL SERIES
AIR ROVER, INC. SCHEMATICS
41
GROUND
TRF
PRIMARY
SECONDARY
BPL
BFS
BLK/RED
WHT
BLK
BRN
BLU
CMPR
CT
T1 T2
T3
L1
L2
L3
LPS
GRN
BLK/RED
HPS
AIR ROVER
COMPANY
EAST TEXAS CENTER
ROUTE 1, BOX 280
TYLER, TEXAS 75708
FOR USE WITH MODELS:
XL36DA
NOTICE: This drawing may contain
confidential proprietary information
belonging to Air Rover Inc. Reproduction,
use or disclosure of this information to
unauthorized persons requires the
express written permission of Air Rover Inc.
This drawing is subject to return on demand.
WARNING
ANY
UNAUTHORIZED
REPAIRS WILL
VOID
WARRANTY
EFR
4
6
3
2
5
1
T
H
E
R
M
O
S
T
A
T
T
E
R
M
I
N
A
L
W1
G
R
Y1
BOTTLE
FULL
LIGHT
RED
YEL
BLK/RED
BLUBLURED/YEL
PFS
Y1
A
W
G
R
C
Y2
CFM
OR
GRN
[CAP]
460 VOLT
03 PHASE
60 CYCLE
460 VOLT, 03 PHASE
BRANCH
CIRCUIT MAXIMUM
UNIT AMPACITY FUSE/BKR
XL36DA 9.5 15
BLK/YEL
BLK
BLK/RED
BLK
BLK/YEL
NOTES:
1. COMPRESSOR MOTOR THERMALLY
PROTECTED
2. POWER CABLE CONNECTS TO COMPRESSOR CONTACTOR
AS FOLLOWS: BLK TO L1; WHT TO L2; RED TO L3;
GRN TO GROUND LUG
3. UNIT IS PROTECTED UNDER PRIMARY SINGLE PHASING
CONDITIONS
LEGEND
BFS - BOTTLE FLOAT SWITCH
CMPR - COMPRESSOR
CT - COMPRESSOR CONTACTOR
CAP - FAN MOTOR CAPACITOR
CFM - CONDENSOR FAN MOTOR
EFM - EVAPORAROR FAN MOTOR
HPS - HIGH PRESSURE SWITCH
PFS - PAN FLOAT SAFETY SWITCH
LPS - LOW PRESSURE SWITCH
PC - POWER CORD
TRF - TRANSFORMER
HIGH VOLTAGE WIRING
LOW VOLTAGE WIRING
BLK
WHT
WHT
GRN
L3
L1
L2
RED
WHT
GRN
BLK
BLK
BLU
BLU
BLU
BLU
BLK
GRN
RED
BRN
WHT
BLK
BLK/RED
GRN
RED
BLU
WIRING COLOR CODE
ALL WIRE COLORS ARE ABOVE WIRE
WHT WHITE
BRN BROWN
BLK BLACK
BLU BLUE
RED RED
GRN GREEN
YEL YELLOW
BLK/YEL BLACK W/YELLOW TRACER
BLR/RED BLACK W/RED TRACER
RED/GRN RED W/GREEN TRACER
RED/YEL RED W/YELLOW TRACER
BLU
RED/YEL
RED/YEL
RED/GRN
RED/GRN
RED/YEL
[CAP]
EFM
OR
GRN
BRN
BRN
BLK
YEL
YEL
YEL
BRN
BLK
C
WHT
BLK/YEL
BLK/YEL
Page 43
XL SERIES
AIR ROVER, INC. SCHEMATICS
42
LEGEND
BFS - BOTTLE FLOAT SWITCH
CMPR - COMPRESSOR
CT - COMPRESSOR CONTACTOR
CAP - FAN MOTOR CAPACITOR
CFM - CONDENSOR FAN MOTOR
EFM - EVAPORAROR FAN MOTOR
HPS - HIGH PRESSURE SWITCH
PFS - PAN FLOAT SAFETY SWITCH
LPS - LOW PRESSURE SWITCH
PC - POWER CORD
TRF - TRANSFORMER
HIGH VOLTAGE WIRING
LOW VOLTAGE WIRING
WIRING COLOR CODE
ALL WIRE COLORS ARE ABOVE WIRE
WHT WHITE
BRN BROWN
BLK BLACK
BLU BLUE
RED RED
GRN GREEN
YEL YELLOW
BLK/YEL BLACK W/YELLOW TRACER
BLR/RED BLACK W/RED TRACER
RED/GRN RED W/GREEN TRACER
RED/YEL RED W/YELLOW TRACER
BLK/RED
BLK
BLK/YEL
BLU
T3
T1
CMPR
T2
NOTES:
1. COMPRESSOR MOTOR THERMALLY
PROTECTED
2. POWER CABLE CONNECTS TO COMPRESSOR CONTACTOR
AS FOLLOWS: BLK TO L1; WHT TO L2; RED TO L3;
GRN TO GROUND LUG
3. UNIT IS PROTECTED UNDER PRIMARY SINGLE PHASING
CONDITIONS
BLU
HPS
BLU
BLU
LPS
BLU
CFM
RED
RED-L3
WHT-L2
BLK-L1
460 VOLT, 03 PHASE
BRN
GRN
T1 T2
CT
L1
460 VOLT
03 PHASE
60 CYCLE
L2
WHT
GRN
RED
T3
L3
BRN
BLK
BLK/YEL
BLK/RED
WHT
BLK
GRN
BLK
WHT
WHT
BLK
BRANCH
CIRCUIT MAXIMUM
UNIT AMPACITY FUSE/BKR
XL48DA 15.3 20
RED
WHT
GRN
BLK
NOTICE: This drawing may contain
confidential proprietary information
belonging to Air Rover Inc. Reproduction,
use or disclosure of this information to
unauthorized persons requires the
express written permission of Air Rover Inc.
This drawing is subject to return on demand.
GROUND
BLK
PRIMARY
SECONDARY
BLU
BLK/YEL
RED
BLK
G
Y2
R
C
BLU
BPL
FOR USE WITH MODELS:
BLK/RED
TRF
YEL
W
A
ORG
BLK
BFS
XL48-DA
SCROLL
RED
L1
L2 T2
RED
BLK
Y1
UNAUTHORIZED
T1
EFR
GRN
RED
WARNING
ANY
REPAIRS WILL
VOID
WARRANTY
BLK
GRN
RED
BRN
BLU
AIR ROVER
EAST TEXAS CENTER
ROUTE 1, BOX 280
TYLER, TEXAS 75708
WHT
GRN
BRN
W1
G
R
C
Y1
COMPANY
RED-L1
EFM
WHT-L2
BLK-L3
RED
WHT
BLK
GRN
BLU
BLU
PFS
RED
RED
BOTTLE
FULL
LIGHT
T
H
E
R
M
O
S
T
A
T
T
E
R
M
I
N
A
L
Page 44
XL SERIES
AIR ROVER, INC. SCHEMATICS
43
C
WHT
C
GROUND
BPL
BFS
RED
WHT
BLK
FOR USE WITH MODELS:
XL60-DA
SCROLL
NOTICE: This drawing may contain
confidential proprietary information
belonging to Air Rover Inc. Reproduction,
use or disclosure of this information to
unauthorized persons requires the
express written permission of Air Rover Inc.
This drawing is subject to return on demand.
WARNING
ANY
UNAUTHORIZED
REPAIRS WILL
VOID
WARRANTY
BRN
BLU
BLU
CMPR
CT
T1 T2
T3
L1
L2
L3
LPS
GRN
RED
WHT
BOTTLE
FULL
LIGHT
T
H
E
R
M
O
S
T
A
T
T
E
R
M
I
N
A
L
W1
G
R
Y1
PFS
BLU
Y1
A
W
G
R
L1
EFR
EFM
GRN
L2 T2
T1
Y2
460 VOLT
03 PHASE
60 CYCLE
WIRING COLOR CODE
ALL WIRE COLORS ARE ABOVE WIRE
WHT WHITE
BRN BROWN
BLK BLACK
BLU BLUE
RED RED
GRN GREEN
YEL YELLOW
BLK/YEL BLACK W/YELLOW TRACER
BLR/RED BLACK W/RED TRACER
RED/GRN RED W/GREEN TRACER
RED/YEL RED W/YELLOW TRACER
460 VOLT, 03 PHASE
BRANCH
CIRCUIT MAXIMUM
UNIT AMPACITY FUSE/BKR
XL60DA 16.1 25
WHT
GRN
WHT
BLK
RED
BLK
WHT
NOTES:
1. COMPRESSOR MOTOR THERMALLY
PROTECTED
2. POWER CABLE CONNECTS TO COMPRESSOR CONTACTOR
AS FOLLOWS: BLK TO L1; WHT TO L2; RED TO L3;
GRN TO GROUND LUG
3. UNIT IS PROTECTED UNDER PRIMARY SINGLE PHASING
CONDITIONS
BLK
WHT
RED
BLK
AIR ROVER
COMPANY
EAST TEXAS CENTER
ROUTE 1, BOX 280
TYLER, TEXAS 75708
HPS
RED
T3
T1
T2
RED
WHT
GRN
BLK
BLK
BLU
BLU
BLU
BLU
BLK
GRN
RED
BLK/YEL
RED
RED
BRN
WHT
BLK/RED
GRN
RED
LEGEND
BFS - BOTTLE FLOAT SWITCH
CMPR - COMPRESSOR
CT - COMPRESSOR CONTACTOR
CAP - FAN MOTOR CAPACITOR
CFM - CONDENSOR FAN MOTOR
EFM - EVAPORAROR FAN MOTOR
HPS - HIGH PRESSURE SWITCH
PFS - PAN FLOAT SAFETY SWITCH
LPS - LOW PRESSURE SWITCH
PC - POWER CORD
TRF - TRANSFORMER
HIGH VOLTAGE WIRING
LOW VOLTAGE WIRING
BLU
BLU
RED
ORG
BLK
BRN
CFM
GRN
BLK
WHT
RED
BLK
BLK
RED-L3
WHT-L2
BLK-L1
RED-L1
WHT-L2
BLK-L3
GRN
RED
TRF
PRIMARY
SECONDARY
INTERNAL 3.2 AMP
MANUAL RESET
YEL
BLK
RED
ORG
BLK/RED
WHT
BLU
480V-BLK/RED
240V-ORG
208V-RED
COM-BLK
120V-WHT
Page 45
XL SERIES
AIR ROVER, INC. SCHEMATICS
44
15 kva
TRANSFORMER
230 VOLT
OPEN
460 VOLT
CLOSED
48
12
3
7
11
26
10
1
5
9
460V N 230V
INPUT
VOLTAGE
SWITCH
208/230 - 460 VOLT
3 PHASE
60 CYCLE
RED
RED
RED
BLK
WHT
RED
BLK
BLK
RED
RED
BLK
RED
BLK
WHT
C
WHT
C
6
3
EFR
4
2
1
5
GROUND
BLK/RED
WHT
BLK
BRN
BLU
BLU
CMPR
CT
T1 T2
T3
L1
L2
L3
LPS
GRN
RED
WHT
BOTTLE
FULL
LIGHT
T
H
E
R
M
O
S
T
A
T
T
E
R
M
I
N
A
L
W
G
R
Y
PFS
Y1
A
W
G
R
EFM
GRN
BRN
TRF
PRIMARY
SECONDARY
YEL
BRANCH
INPUT CIRCUIT MAXIMUM DISCONECT
VOLTAGE AMPACITY FUSE/BKR SIZE
208/230 34.8/33.8 50 amp 60 amp
460 18 25 amp 30 amp
Y2
WIRING COLOR CODE
ALL WIRE COLORS ARE ABOVE WIRE
WHT WHITE
BRN BROWN
BLK BLACK
BLU BLUE
RED RED
GRN GREEN
YEL YELLOW
ORG ORANGE
BLK/YEL BLACK W/YELLOW TRACER
BLK/RED BLACK W/RED TRACER
208/230 - 460 VOLT, 03PH
GRN
BLK/YEL
BLK
RED
BLK
WHT
NOTES:
1. COMPRESSOR MOTOR THERMALLY
PROTECTED
2. UNIT IS PROTECTED UNDER PRIMARY SINGLE PHASING
CONDITIONS
BLK
WHT
RED
BLK
BLU
RED
ORG
BLK ORG
RED
HPS
RED
L3
L1
L2
RED
WHT
GRN
BLK
BLU
BLU
BLU
BLU
BLK
GRN
RED
WHT
RED
RED
BRN
WHT
GRN
LEGEND
BFS - BOTTLE FLOAT SWITCH
CMPR - COMPRESSOR
CT - COMPRESSOR CONTACTOR
CAP - FAN MOTOR CAPACITOR
CFM - CONDENSOR FAN MOTOR
EFM - EVAPORAROR FAN MOTOR
HPS - HIGH PRESSURE SWITCH
PFS - PAN FLOAT SAFETY SWITCH
LPS - LOW PRESSURE SWITCH
PC - POWER CORD
TRF - TRANSFORMER
HIGH VOLTAGE WIRING
LOW VOLTAGE WIRING
RED
BRN
CFM
GRN
BLK
WHT
RED
BLK
RED-L3
WHT-L2
BLK-L1
GRN
RED
RED
RED-L1
WHT-L2
BLK-L3
RED
WHT
BLK
208V
230V
BLU
BLK
BLU
BLU
RED
ORG
WHT
BLU
BPL
BFS
ORG
L1 L2 L3G
GRN
RED
WHT
BLK
230 VOLT
CLOSED
460 VOLT
OPEN
BLK
BLK
WHT
RED
FOR USE WITH MODELS:
XL60MV
SCROLL
NOTICE: This drawing may contain
confidential proprietary information
belonging to Air Rover Inc. Reproduction,
use or disclosure of this information to
unauthorized persons requires the
express written permission of Air Rover Inc.
This drawing is subject to return on demand.
WARNING
ANY
UNAUTHORIZED
REPAIRS WILL
VOID
WARRANTY
AIR ROVER
COMPANY
EAST TEXAS CENTER
ROUTE 1, BOX 280
TYLER, TEXAS 75708
Page 46
XL SERIES
AIR ROVER, INC. SCHEMATICS
45
208V
230V
Y1
W
R
Y2
208/230 VOLT
3 PHASE
60 CYCLE
BLU
BLU
BLU
GROUND
AIR ROVER
COMPANY
EAST TEXAS CENTER
ROUTE 1, BOX 280
TYLER, TEXAS 75708
FOR USE WITH MODELS:
XL120CA
SCROLL
NOTICE: This drawing may contain
confidential proprietary information
belonging to Air Rover Inc. Reproduction,
use or disclosure of this information to
unauthorized persons requires the
express written permission of Air Rover Inc.
This drawing is subject to return on demand.
WARNING
ANY
UNAUTHORIZED
REPAIRS WILL
VOID
WARRANTY
LPS
HPS
NOTES:
1. FOR 208 VOLT OPERATION, SUBSTITUTE THE RED
TRANSFORMER LEAD FOR THE ORANGE LEAD.
2. TRANSFORMER HAS MANUAL RESET LOW
VOLTAGE CIRCUIT BREAKER
3. COMPRESSOR MOTOR THERMALLY
PROTECTED.
RED
WHT
GRN
CT
T1 T2
T3
L1
L2
L3
GRN
EFR
RED
TRF
PRIMARY
SECONDARY
208/230 VOLT, 3 PHASE
EFM
WHT
RED
WIRING COLOR CODE
ALL WIRE COLORS ARE ABOVE WIRE
WHT WHITE
BRN BROWN
BLK BLACK
BLU BLUE
RED RED
GRN GREEN
YEL YELLOW
ORG ORANGE
BLK/BRN BLACK W/BROWN TRACER
BLK/YEL BLACK W/YELLOW TRACER
RED/GRN RED W/GREEN TRACER
LEGEND
EFM
- EVAPORATOR FAN MOTOR
EFR - EVAPORATOR FAN MOTOR RELAY
CMPR - COMPRESSOR
CT - COMPRESSOR CONTACTOR
CFM - CONDENSOR FAN MOTOR
HPS - HIGH PRESSURE SWITCH
LPS - LOW PRESSURE SWITCH
PFS - PAN FLOAT SWITCH
TRF - TRANSFORMER
HIGH VOLTAGE WIRING
LOW VOLTAGE WIRING
BRANCH
CIRCUIT MAXIMUM
UNIT AMPACITY FUSE/BKR
XL120CA 66.7/64.5 100
CFM
BLU
T
H
E
R
M
O
S
T
A
T
T
E
R
M
I
N
A
L
W1
G
R
Y1
GRN
YEL
ORG
BLU
BLU
BLK
BLU
RED
ORG
BLKL1
L3
L2
GRN
L1
L3
L2
C
G
A
BRN
BLU
L2
L1
T1
T2
BLK-1
BLK-2
BLK-3
GRN
BLK-1
BLK-2
BLK-3
WHT
GRN
RED
CMPR
T3
T1
T2
C
WHT
RED
GRN
BLU
BLU
PFS
BLU
ORG
BLK
RED
Page 47
XL SERIES
AIR ROVER, INC. SCHEMATICS
46
Y1
W
R
Y2
460 VOLT
3 PHASE
60 CYCLE
BLU
BLU
BLU
GROUND
AIR ROVER
COMPANY
EAST TEXAS CENTER
ROUTE 1, BOX 280
TYLER, TEXAS 75708
FOR USE WITH MODELS:
XL120DA
SCROLL
NOTICE: This drawing may contain
confidential proprietary information
belonging to Air Rover Inc. Reproduction,
use or disclosure of this information to
unauthorized persons requires the
express written permission of Air Rover Inc.
This drawing is subject to return on demand.
WARNING
ANY
UNAUTHORIZED
REPAIRS WILL
VOID
WARRANTY
LPS
HPS
NOTES:
1. FOR 208 VOLT OPERATION, SUBSTITUTE THE RED
TRANSFORMER LEAD FOR THE ORANGE LEAD.
2. TRANSFORMER HAS MANUAL RESET LOW
VOLTAGE CIRCUIT BREAKER
3. COMPRESSOR MOTOR THERMALLY
PROTECTED.
RED
WHT
GRN
CT
T1 T2
T3
L1
L2
L3
GRN
EFR
TRF
PRIMARY
SECONDARY
460 VOLT, 3 PHASE
EFM
WHT
RED
WIRING COLOR CODE
ALL WIRE COLORS ARE ABOVE WIRE
WHT WHITE
BRN BROWN
BLK BLACK
BLU BLUE
RED RED
GRN GREEN
YEL YELLOW
ORG ORANGE
BLK/BRN BLACK W/BROWN TRACER
BLK/YEL BLACK W/YELLOW TRACER
RED/GRN RED W/GREEN TRACER
LEGEND
EFM
- EVAPORATOR FAN MOTOR
EFR - EVAPORATOR FAN MOTOR RELAY
CMPR - COMPRESSOR
CT - COMPRESSOR CONTACTOR
CFM - CONDENSOR FAN MOTOR
HPS - HIGH PRESSURE SWITCH
LPS - LOW PRESSURE SWITCH
PFS - PAN FLOAT SWITCH
TRF - TRANSFORMER
HIGH VOLTAGE WIRING
LOW VOLTAGE WIRING
BRANCH
CIRCUIT MAXIMUM
UNIT AMPACITY FUSE/BKR
XL120DA 35 50
CFM
BLU
T
H
E
R
M
O
S
T
A
T
T
E
R
M
I
N
A
L
W1
G
R
Y1
GRN
YEL
BLK/RED
BLU
BLU
BLK
BLU
BLKL1
L3
L2
GRN
L1
L3
L2
C
G
A
BRN
BLU
L2
L1
T1
T2
BLK-1
BLK-2
BLK-3
GRN
BLK-1
BLK-2
BLK-3
WHT
GRN
RED
CMPR
T3
T1
T2
C
WHT
RED
GRN
BLU
BLU
PFS
BLU
BLK
Page 48
The following pages contain the Parts Lists for the XL series model
numbers:
Model Description Page No.
XL11AA 115 VAC, Single Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
XL14AB 115 VAC, Single Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
XL18AB 115VAC, Single Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
XL22AB 115 VAC, Single Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
XL24BA 208/230 VAC, Single Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
XL36BA 208/230 VAC, Single Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
XL48BA 208/230 VAC, Single Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
XL60BA 208/230 VAC, Single Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
XL36CA 208/230 VAC, Three Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
XL48CA 208/230 VAC, Three Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
XL60CA 208/230 VAC, Three Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
XL36DA 460 VAC, Three Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
XL48DA 460 VAC, Three Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
XL60DA 460 VAC, Three Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
XL60MV 208/230/460 VAC, Three Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
XL120CA 208/230 VAC, Three Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
XL120DA 460 VAC, Three Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
XL SERIES
AIR ROVER, INC. PARTS LIST
7
PARTS L IST
47
Page 49
Qty. Used Description Part No.
1
2 1 EA Condenser Blower 01-0020
3 1 EA Evaporator Blower 01-0051
4 1 EA Condenser Coil 02-0084
5 1 EA Evaporator Coil 02-0168
6 1 EA Compressor 03-0233
7 2 EA Run Capacitor, 12005 (Evap) 04-0001
8 1 EA Run Capacitor, 12021 04-0008
9 1 EA Contactor, 91321 04-0034
10 1 EA Relay, 820ARR3B09 04-0051
11 1 EA Transformer, 50354 04-0055
12 1 EA Condenser Motor 06-0001
13 1 EA Evaporator Motor 06-0004
14 1 EA Copper Tubing Kit 07-0100
15 1 EA Evaporator Metal Filter 09-0002
16 1 EA Condenser Filter 09-0005
17 2 EA 3" Caster W/O Brake 10-0001
18 2 EA 3" Caster W/ Brake 10-0002
19 4 EA Chrome Grab Handle 10-0005
20 1 EA Thermostat, (All Units) 13-0034
21 1 EA Sight Glass PSG35 17-0001
22 1 EA Copper Drier, 1638 17-0002
23 1 EA Expansion Valve 17-0005
24 1 EA Hot Gas Bypass Valve 17-0015
25 2 EA Service Port W/Stem 17-0035
26 1 EA Return Air Grill 18-0001
27 1 EA Drain Pan Float Switch 20-0001
28 1 EA Low Pressure Switch 20-0008
29 1 EA High Pressure Switch 20-0009
30 1 EA Ground Lug 22-0001
31 2 EA Capacitor Cap 22-0014
32 2 EA Self Adh Cable Tie Mount 22-0018
33 1 EA Low Voltage Terminal Block 22-0030
34 LBS Refrigerant 23-0001
35 1 EA CB Cap 25-0001
36 4 EA CB Corner 25-0005
37 2 EA Motor Mount 33-0001
38 1 EA Red Light 35-0002
39 1 EA 5 Gallon Condensate Bottle Assembly 59-0001
XL SERIES
AIR ROVER, INC. PARTS LIST
48
Table A-1 XL11AA
PARTS LIST
Page 50
Qty. Used Description Part No.
1 1 EA Condenser Blower 01-0020
2 1 EA Evaporator Blower 01-0051
3 1 EA Condenser Coil 02-0084
4 1 EA Evaporator Coil 02-0168
5 1 EA Compressor 03-0230
6 2 EA Run Capacitor, 12005 (Evap) 04-0001
7 1 EA Run Capacitor, 12015 04-0003
8 1 EA Contactor, 91321 04-0034
9 1 EA Relay, 90360 04-0042
10 1 EA Transformer, 50354 04-0055
11 1 EA Condenser Motor 06-0001
12 1 EA Evaporator Motor 06-0008
13 1 EA Copper Tubing Kit 07-0101
14 1 EA Evaporator Metal Filter 09-0002
15 1 EA Condenser Filter 09-0005
16 2 EA 3" Caster W/O Brake 10-0001
17 2 EA 3" Caster W/Brake 10-0002
18 4 EA Chrome Grab Handle 10-0005
19 1 EA Thermostat, (All Units) 13-0034
20 1 EA Sight Glass PSG35 17-0001
21 1 EA Copper Drier, 1638 17-0002
22 1 EA Expansion Valve 17-0005
23 1 EA Hot Gas Bypass Valve 17-0015
24 2 EA Service Port W/Stem 17-0035
25 1 EA Return Air Grill 18-0001
26 1 EA Drain Pan Float Switch 20-0001
27 1 EA Low Pressure Switch 20-0008
28 1 EA High Pressure Switch 20-0009
29 1 EA Ground Lug 22-0001
30 2 EA Capacitor Cap 22-0014
31 2 EA Self Adh Cable Tie Mount, 22-0018
32 1 EA Low Voltage Terminal Block 22-0030
33 LBS Refrigerant R-22 23-0001
34 1 EA CB Cap 25-0001
35 4 EA CB Corner 25-0005
36 2 EA Motor Mount 33-0001
37 1 EA Red Light 35-0002
38 1 EA 5 Gallon Condensate Bottle Assembly 59-0001
XL SERIES
AIR ROVER, INC. PARTS LIST
49
Table A-2 XL14AB PARTS LIST
Page 51
Qty. Used Description Part No.
1 1 EA Condenser Blower 01-0020
2 1 EA Evaporator Blower 01-0048
3 1 EA Evaporator Coil 02-0085
4 1 EA Condenser Coil 02-0186
5 1 EA Compressor 03-0231
6 2 EA Run Capacitor, 12005 (Evap) 04-0001
7 1 EA Run Capacitor, 12023 04-0010
8 1 EA Contactor, 91321 04-0034
9 1 EA Relay, 90360 04-0042
10 1 EA Transformer, 50354 04-0055
11 1 EA Evaporator Motor 06-0008
12 1 EA Condenser Motor 06-0018
13 1 EA Copper Tubing Kit 07-0108
14 1 EA Evaporator Metal Filter 09-0002
15 1 EA Condenser Filter 09-0011
16 2 EA 3" Caster W/O Brake 10-0001
17 2 EA 3" Caster W/ Brake 10-0002
18 4 EA Chrome Grab Handle 10-0005
19 1 EA Thermostat, (All Units) 13-0034
20 1 EA Sight Glass PSG35 17-0001
21 1 EA Copper Drier, 1638 17-1062
22 1 EA Expansion Valve 17-0005
23 1 EA Hot Gas Bypass Valve 17-0018
24 2 EA Service Port W/Stem 17-0035
25 1 EA Return Air Grill 18-0001
26 1 EA Drain Pan Float Switch 20-0001
27 1 EA Low Pressure Switch 20-0008
28 1 EA High Pressure Switch 20-0009
29 1 EA Ground Lug 22-0001
30 2 EA Capacitor Cap 22-0014
31 2 EA Self Adh Cable Tie Mount, 22-0018
32 1 EA Low Voltage Terminal Block 22-0030
33 LBS Refrigerant 23-0001
34 1 EA CB Cap 25-0001
35 4 EA CB Corner 25-0005
36 1 EA 5 Gallon Condensate Bottle 28-0010
37 2 EA Motor Mount 33-0001
38 1 EA Red Light 35-0002
39 1 EA 5 Gallon Condensate Bottle Assembly 59-0001
XL SERIES
AIR ROVER, INC. PARTS LIST
50
Table A-3 XL18AB
PARTS LIST
Page 52
Qty. Used Description Part No.
1 1 EA Condenser Blower 01-0024
2 1 EA Evaporator Blower 01-0048
3 1 EA Condenser Coil 02-0040
4 1 EA Evaporator Coil 02-0172
5 1 EA Compressor 03-0439
6 2 EA Run Capacitor, 12005 (Evap) 04-0001
7 1 EA Run Capacitor, 12018 04-0006
8 1 EA Contactor, 91321 04-0034
9 1 EA Relay, 90360 04-0042
10 1 EA Transformer, 50354 04-0055
11 1 EA Transformer, 2.5KVA 04-0089
12 1 EA Condenser Motor 06-0001
13 1 EA Evaporator Motor 06-0008
14 1 EA Copper Tubing Kit 07-0100
15 1 EA Evaporator Metal Filter 09-0004
16 1 EA Condenser Filter 09-0006
17 2 EA 3" Caster W/O Brake 10-0001
18 2 EA 3" Caster W/ Brake 10-0002
19 4 EA Chrome Grab Handle 10-0005
20 1 EA Thermostat, (All Units) 13-0034
21 1 EA Sight Glass PSG35 17-0001
22 1 EA Copper Drier, 1638 17-0002
23 1 EA Expansion Valve 17-0006
24 1 EA Hot Gas Bypass Valve 17-1068
25 1 EA Service Port W/Stem 17-0035
26 1 EA Return Air Grill 18-0002
27 1 EA Drain Pan Float Switch 20-0001
28 1 EA Low Pressure Switch 20-0008
29 1 EA High Pressure Switch 20-0009
30 1 EA Ground Lug 22-0001
31 2 EA Capacitor Cap 22-0014
32 2 EA Self Adh Cable Tie Mount 22-0018
33 1 EA Low Voltage Terminal Block 22-0030
34 LBS Refrigerant R-22 23-0001
35 1 EA CB Corner 25-0005
36 4 EA CB Cap 25-0012
37 2 EA Motor Mount 33-0001
38 1 EA Red Light 35-0002
39 1 EA 5 Gallon Condensate Bottle Assembly 59-0001
XL SERIES
AIR ROVER, INC. PARTS LIST
51
Table A-4 XL22AB PARTS LIST
Page 53
Qty. Used Description Part No.
1 1 EA Condenser Blower 01-0024
2 1 EA Evaporator Blower 01-0048
3 1 EA Condenser Coil 02-0040
4 1 EA Evaporator Coil 02-0172
5 1 EA Compressor 03-0224
6 2 EA Run Capacitor, 12005 (Evap) 04-0001
7 1 EA Run Capacitor, 12018 04-0007
8 1 EA Contactor, 91321 04-0034
9 1 EA Relay, 90360 04-0042
10 1 EA Transformer, 50354 04-0055
11 1 EA Condenser Motor 06-0001
12 1 EA Evaporator Motor 06-0008
13 1 EA Copper Tubing Kit 07-0102
14 1 EA Evaporator Metal Filter 09-0004
15 1 EA Condenser Filter 09-0006
16 2 EA 3" Caster W/O Brake 10-0001
17 2 EA 3" Caster W/ Brake 10-0002
18 4 EA Chrome Grab Handle 10-0005
19 1 EA Thermostat, (All Units) 13-0034
20 1 EA Sight Glass PSG35 17-0001
21 1 EA Copper Drier, 1638 17-0002
22 1 EA Expansion Valve 17-0006
23 1 EA Hot Gas Bypass Valve 17-1068
24 1 EA Service Port W/Stem 17-0035
25 1 EA Return Air Grill 18-0002
26 1 EA Drain Pan Float Switch 20-0001
27 1 EA Rocker Switch 20-0006
28 1 EA Low Pressure Switch 20-0008
29 1 EA High Pressure Switch 20-0009
30 1 EA Ground Lug 22-0001
31 2 EA Capacitor Cap 22-0014
32 2 EA Self Adh Cable Tie Mount 22-0018
33 1 EA Low Voltage Terminal Block 22-0030
34 LBS Refrigerant R-22 23-0001
35 1 EA CB Corner 25-0005
36 4 EA CB Cap 25-0012
37 2 EA Motor Mount 33-0001
38 1 EA Red Light 35-0002
39 1 EA 5 Gallon Condensate Bottle Assembly 59-0001
XL SERIES
AIR ROVER, INC. PARTS LIST
52
Table A-5 XL24BA PARTS LIST
Page 54
Qty. Used Description Part No.
1 1 EA Condenser Blower 01-0028
2 1 EA Evaporator Blower 01-0012
3 1 EA Condenser Coil 02-0068
4 1 EA Evaporator Coil 02-0184
5 1 EA Compressor 03-0228
6 2 EA Run Capacitor, 12005 (Evap.) 04-0001
7 1 EA Run Capacitor, 12008 (Condenser) 04-0002
8 1 EA Contactor, 91321 04-0034
9 1 EA Relay, 90360 04-0042
10 1 EA Transformer, 50354 04-0055
11 1 EA Condenser Motor 06-0002
12 1 EA Evaporator Motor 06-0008
13 1 EA Copper Tubing Kit 07-0104
14 1 EA Evaporator Metal Filter 09-0001
15 1 EA Condenser Filter 09-0007
16 2 EA 3" Caster W/O Brake 10-0001
17 2 EA 3" Caster W/ Brake 10-0002
18 4 EA Chrome Grab Handle 10-0005
19 1 EA Thermostat, (All Units) 13-0034
20 1 EA Sight Glass PSG35 17-0001
21 1 EA Copper Drier, 1638 17-0002
22 1 EA Expansion Valve 17-0006
23 1 EA Hot Gas Bypass Valve 17-0016
24 1 EA Service Port W/Stem 17-0035
25 1 EA Return Air Grill 18-0003
26 1 EA Drain Pan Float Switch 20-0001
27 1 EA Low Pressure Switch 20-0008
28 1 EA High Pressure Switch 20-0009
29 1 EA Ground Lug 22-0001
30 2 EA Capacitor Cap 22-0014
31 2 EA Self Adh Cable Tie Mount 22-0018
32 1 EA Low Voltage Terminal Block 22-0030
33 LBS Refrigerant R-22 23-0001
34 1 EA CB Cap 25-0002
35 4 EA CB Corner 25-0005
36 2 EA Motor Mount 3M147 (Evap) 33-0001
37 2 EA Motor Mount 33-0011
38 1 EA Red Light 35-0002
39 1 EA 5 Gallon Condensate Bottle Assembly 59-0001
XL SERIES
AIR ROVER, INC. PARTS LIST
53
Table A-6 XL36BA PARTS LIST
Page 55
Qty. Used Description Part No.
1 1 EA Evaporator Blower 01-0036
2 1 EA Condenser Blower 01-0032
3 1 EA Condenser Coil 02-0056
4 1 EA Evaporator Coil 02-0176
5 1 EA Compressor 03-0410
6 2 EA Run Capacitor, 12005 (Evap.) 04-0001
7 1 EA Run Capacitor, 12008 (Condenser) 04-0002
8 1 EA Contactor, 91331 04-0033
9 1 EA Relay, 90360 04-0041
10 1 EA Relay, 16099 or 04-0001-34 04-0048
11 1 EA Transformer, 50354 04-0055
12 1 EA Condenser Motor 06-0005
13 1 EA Evaporator Motor 06-0007
14 1 EA Copper Tubing Kit 07-0105
15 1 EA Evaporator Metal Filter 09-0003
16 1 EA Condenser Filter 09-0008
17 2 EA 4" Caster W/O Brake 10-0003
18 2 EA 4" Caster W/ Brake 10-0004
19 4 EA Chrome Grab Handle 10-0005
20 1 EA Thermostat, (All Units) 13-0034
21 2 EA Evaporator Motor Pulley, 8350 16-0001
22 2 EA Pulley, AC50 X 3/4" 16-0004
23 2 EA Pulley, Fenner 16-0005
24 1 EA Belt, 4L390/A37 16-0007
25 1 EA Belt, 4L370/A35 16-0008
26 1 EA Evaporator Blower Pulley, AC10 X 3/4" 16-0009
27 1 EA Sight Glass PSG35 17-0001
28 1 EA Copper Drier, C-163-S 17-0003
29 1 EA Expansion Valve 17-0008
30 1 EA Hot Gas Bypass Valve 17-0016
31 1 EA Service Port W/Stem 17-0035
32 1 EA Return Air Grill 18-0004
33 1 EA Drain Pan Float Switch 20-0001
34 1 EA Rocker Switch, SS1205-BG 20-0006
35 1 EA Low Pressure Switch 20-0008
36 1 EA High Pressure Switch 20-0009
37 1 EA Ground Lug 22-0001
38 2 EA Capacitor Cap 22-0014
39 2 EA Self Adh Cable Tie Mount 22-0018
40 1 EA Low Voltage Terminal Block 22-0030
41 LBS Refrigerant R-22 23-0001
42 4 EA CB Corner 25-0005
43 1 EA CB Cap 25-0009
44 2 EA Motor Mount 3M147 (Evap) 33-0001
45 1 EA Red Light 35-0002
46 1 EA 5 Gallon Condensate Bottle Assembly 59-0001
XL SERIES
AIR ROVER, INC. PARTS LIST
54
Table A-7 XL48BA PARTS LIST
Page 56
Qty. Used Description Part No.
1 1 EA Condenser Blower 01-0032
2 1 EA Evaporator Blower 01-0036
3 1 EA Condenser Coil 02-0056
4 1 EA Evaporator Coil 02-0176
5 1 EA Compressor 03-0410
6 2 EA Run Capacitor, 12050 04-0014
7 1 EA Contactor, 91331 04-0033
8 1 EA Relay, 16099 or 04-0001-034 04-0048
9 1 EA Transformer, 50354 04-0055
10 1 EA Condenser Motor 06-0005
11 1 EA Evaporator Motor 06-0007
12 1 EA Copper Tubing Kit 07-0105
13 1 EA Evaporator Metal Filter 09-0003
14 1 EA Condenser Filter 09-0008
15 2 EA 4" Caster W/O Brake 10-0003
16 2 EA 4" Caster W/ Brake 10-0004
17 4 EA Chrome Grab Handle 10-0005
18 1 EA Thermostat, (All Units) 13-0034
19 2 EA Evaporator Motor Pulley, 8350 16-0001
20 1 EA Fenner Pulley 16-0004
21 1 EA AC50 X 3/4" Pulley 16-0005
22 1 EA Belt 16-0007
23 1 EA Belt 16-0008
24 1 EA Evaporator Blower Pulley, AC60 X 3/4" 16-0009
25 1 EA Sight Glass PSG35 17-0001
26 1 EA Copper Drier, C-163-S 17-0003
27 1 EA Expansion Valve 17-0008
28 1 EA Hot Gas Bypass Valve 17-0016
29 1 EA Service Port W/Stem 17-0035
30 1 EA Return Air Grill 18-0004
31 1 EA Drain Pan Float Switch 20-0001
32 1 EA Rocker Switch, SS1205-BG 20-0006
33 1 EA Low Pressure Switch 20-0008
34 1 EA High Pressure Switch 20-0009
35 1 EA Ground Lug 22-0001
36 2 EA Capacitor Cap 22-0014
37 2 EA Self Adh Cable Tie Mount 22-0018
38 1 EA Low Voltage Terminal Block 22-0030
39 LBS Refrigerant R-22 23-0001
40 4 EA CB Corner 25-0005
41 1 EA CB Cap 25-0009
42 2 EA Motor Mount 3M147 (Evap) 33-0001
43 2 EA Motor Mount 33-0011
44 1 EA Red Light 35-0002
45 1 EA 5 Gallon Condensate Bottle Assembly 59-0001
XL SERIES
AIR ROVER, INC. PARTS LIST
55
Table A-8 XL60BA PARTS LIST
Page 57
Qty. Used Description Part No.
1 1 EA Evaporator Blower 01-0012
2 1 EA Condenser Blower 01-0028
3 1 EA Condenser Coil 02-0068
4 1 EA Evaporator Coil 02-0184
5 1 EA Compressor 03-0002
6 1 EA Contactor, 91231 04-0031
7 1 EA Relay, 90360 04-0042
8 1 EA Transformer, 50354 04-0057
9 1 EA Condenser Motor 06-0002
10 1 EA Evaporator Motor 06-0008
11 1 EA Copper Tubing Kit 07-0104
12 1 EA Evaporator Metal Filter 09-0001
13 1 EA Condenser Filter 09-0007
14 2 EA 3" Caster W/O Brake 10-0001
15 2 EA 3" Caster W/ Brake 10-0002
16 4 EA Chrome Grab Handle 10-0005
17 1 EA Thermostat,, (All Units) 13-0034
18 1 EA Sight Glass PSG35 17-0001
19 1 EA Copper Drier, 1638 17-0002
20 1 EA Expansion Valve 17-0007
21 1 EA Hot Gas Bypass Valve 17-0016
22 1 EA Service Port W/Stem 17-0035
23 1 EA Return Air Grill 18-0003
24 1 EA Drain Pan Float Switch 20-0001
25 1 EA Rocker Switch, SS1205-BG 20-0006
26 1 EA Low Pressure Switch 20-0008
27 1 EA High Pressure Switch 20-0009
28 1 EA Ground Lug 22-0001
29 2 EA Capacitor Cap 22-0014
30 2 EA Self Adh Cable Tie Mount 22-0018
31 1 EA Low Voltage Terminal Block 22-0030
32 LBS Refrigerant R-22 23-0001
33 1 EA CB Cap 25-0002
34 4 EA CB Corner 25-0005
35 2 EA Motor Mount 3M147 (Evap) 33-0001
36 2 EA Motor Mount 33-0011
37 1 EA Red Light 35-0002
38 1 EA 5 Gallon Condensate Bottle Assembly 59-0001
XL SERIES
AIR ROVER, INC. PARTS LIST
56
Table A-9 XL36CA PARTS LIST
Page 58
57
Qty. Used Description Part No.
1 1 EA Evaporator Blower 01-0032
2 1 EA Condenser Blower 01-0028
3 1 EA Condenser Coil 02-0068
4 1 EA Evaporator Coil 02-0184
5 1 EA Compressor, SRY682BC5T, Scroll 03-0002
6 1 EA Contactor, 91231 04-0031
7 1 EA Relay, 90360 04-0042
8 1 EA Transformer, 50354 04-0055
9 1 EA Condenser Motor 06-0002
10 1 EA Evaporator Motor 06-0008
11 1 EA Copper Tubing Kit 07-0104
12 1 EA Evaporator Metal Filter 09-0001
13 1 EA Condenser Filter 09-0007
14 2 EA 4" Caster W/O Brake 10-0003
15 2 EA 4" Caster W/ Brake 10-0004
16 4 EA Chrome Grab Handle 10-0005
17 1 EA Thermostat, (All Units) 13-0034
18 1 EA Evaporator Motor Pulley , 8350 X 5/8" 16-0001
19 1 EA Pulley, 8350 X 7/8" 16-0002
20 1 EA Pulley, AC45 X 3/4" 16-0003
21 2 EA Pulley, AC50 X 3/4" 16-0004
22 2 EA Pulley, Fenner 16-0005
23 1 EA Belt, 4L390/A37 16-0007
24 1 EA Belt, 4L370/A35 16-0008
25 1 EA Sight Glass PSG35 17-0001
26 1 EA Copper Drier, 1638 17-0003
27 1 EA Expansion Valve 17-0008
28 1 EA Hot Gas Bypass Valve 17-0016
29 1 EA Service Port W/Stem 17-0035
30 1 EA Return Air Grill 18-0004
31 1 EA Drain Pan Float Switch 20-0001
32 1 EA Rocker Switch, SS1205-BG 20-0006
33 1 EA Low Pressure Switch 20-0008
34 1 EA High Pressure Switch 20-0009
35 1 EA Ground Lug 22-0001
36 2 EA Capacitor Cap 22-0014
37 2 EA Self Adh Cable Tie Mount 22-0018
38 1 EA Low Voltage Terminal Block 22-0030
39 LBS Refrigerant R-22 23-0001
40 1 EA CB Corner 25-0005
41 4 EA CB Cap 25-0009
42 2 EA Motor Mount 3M147 (Evap) 33-0001
43 2 EA Motor Mount 33-0011
44 1 EA Red Light 35-0002
45 1 EA 5 Gallon Condensate Bottle Assembly 59-0001
XL SERIES
AIR ROVER, INC. PARTS LIST
Table A-10 XL48CA PARTS LIST
Page 59
58
Qty. Used Description Part No.
1 1 EA Condenser Blower 01-0032
2 1 EA Evaporator Blower 01-0036
3 1 EA Condenser Coil 02-0056
4 1 EA Evaporator Coil 02-0176
5 1 EA Compressor 03-0416
6 1 EA Contactor, 913231 04-0033
7 1 EA Relay, 90340 04-0041
8 1 EA Transformer, 50354 04-0055
9 1 EA Evaporator Motor 06-0003
10 1 EA Condenser Motor 06-0006
11 1 EA Copper Tubing Kit 07-0105
12 1 EA Evaporator Metal Filter 09-0003
13 1 EA Condenser Filter 09-0008
14 2 EA 4" Caster W/O Brake 10-0003
15 2 EA 4" Caster W/ Brake 10-0004
16 4 EA Chrome Grab Handle 10-0005
17 1 EA Thermostat, (All Units) 13-0034
18 1 EA Evaporator Motor Pulley , 8350 X 5/8" 16-0001
19 1 EA Pulley, 8350 X 7/8" 16-0002
20 1 EA Pulley, AC45 X 3/4" 16-0003
21 2 EA Pulley, AC50 X 3/4" 16-0004
22 2 EA Pulley, Fenner 16-0005
23 1 EA Belt, 4L390/A37 16-0007
24 1 EA Belt, 4L370/A35 16-0008
25 1 EA Sight Glass PSG35 17-0001
26 1 EA Copper Drier, 1638 17-0003
27 1 EA Expansion Valve 17-0008
28 1 EA Hot Gas Bypass Valve 17-0016
29 1 EA Service Port W/Stem 17-0035
30 1 EA Return Air Grill 18-0004
31 1 EA Drain Pan Float Switch 20-0001
32 1 EA Rocker Switch, SS1205-BG 20-0006
33 1 EA Low Pressure Switch 20-0008
34 1 EA High Pressure Switch 20-0009
35 1 EA Ground Lug 22-0001
36 2 EA Capacitor Cap 22-0014
37 2 EA Self Adh Cable Tie Mount 22-0018
38 1 EA Low Voltage Terminal Block 22-0030
39 LBS Refrigerant R-22 23-0001
40 1 EA CB Corner 25-0005
41 4 EA CB Cap 25-0009
42 2 EA Motor Mount 33-0011
43 1 EA Red Light 35-0002
44 1 EA 5 Gallon Condensate Bottle Assembly 59-0001
XL SERIES
AIR ROVER, INC. PARTS LIST
Table A-11 XL60CA
PARTS LIST
Page 60
Qty. Used Description Part No.
1 1 EA Evaporator Blower 01-0012
2 1 EA Condenser Blower 01-0028
3 1 EA Condenser Coil 02-0068
4 1 EA Evaporator Coil 02-0184
5 1 EA Compressor 03-0435
6 1 EA Contactor, 91231 04-0031
7 1 EA Relay, 90360 04-0042
8 1 EA Transformer, 50354 04-0055
9 1 EA Condenser Motor 06-0002
10 1 EA Evaporator Motor 06-0008
11 1 EA Copper Tubing Kit 07-0104
12 1 EA Evaporator Metal Filter 09-0001
13 1 EA Condenser Filter 09-0007
14 2 EA 3" Caster W/O Brake 10-0001
15 2 EA 3" Caster W/ Brake 10-0002
16 4 EA Chrome Grab Handle 10-0005
17 1 EA Thermostat, (All Units) 13-0034
18 1 EA Sight Glass PSG35 17-0001
19 1 EA Copper Drier, 1638 17-0002
20 1 EA Expansion Valve 17-0007
21 1 EA Hot Gas Bypass Valve 17-0016
22 1 EA Service Port W/Stem 17-0035
23 1 EA Return Air Grill 18-0003
24 1 EA Drain Pan Float Switch 20-0001
25 1 EA Rocker Switch, SS1205-BG 20-0006
26 1 EA Low Pressure Switch 20-0008
27 1 EA High Pressure Switch 20-0009
28 1 EA Ground Lug 22-0001
29 2 EA Capacitor Cap 22-0014
30 2 EA Self Adh Cable Tie Mount 22-0018
31 1 EA Low Voltage Terminal Block 22-0030
32 LBS Refrigerant R-22 23-0001
33 1 EA CB Cap 25-0002
34 4 EA CB Corner 25-0005
35 1 EA Motor Mount 3M147 (Evap) 33-0001
36 2 EA Motor Mount 33-0011
37 1 EA Red Light 35-0002
38 1 EA 5 Gallon Condensate Bottle Assembly 59-0001
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59
Table A-12 XL36DA PARTS LIST
Page 61
60
Qty. Used Description Part No.
1 1 EA Condenser Blower 01-0032
2 1 EA Evaporator Blower 01-0036
3 1 EA Condenser Coil 02-0056
4 1 EA Evaporator Coil 02-0176
5 1 EA Compressor 03-0420
6 1 EA Contactor, 91331 04-0033
7 1 EA Contactor, 91321 04-0032
8 1 EA Relay, 90360 04-0042
9 1 EA Transformer, 50326 04-0058
10 1 EA Evaporator Motor 06-0003
11 1 EA Condenser Motor 06-0006
12 1 EA Copper Tubing Kit 07-0105
13 1 EA Evaporator Metal Filter 09-0003
14 1 EA Condenser Filter 09-0008
15 2 EA 4" Caster W/O Brake 10-0003
16 2 EA 4" Caster W/ Brake 10-0004
17 4 EA Chrome Grab Handle 10-0005
18 1 EA Thermostat, (All Units) 13-0034
19 1 EA Evaporator Motor Pulley 8350 X 5/8" 16-0001
20 1 EA Pulley, 8350 X 7/8" 16-0002
21 1 EA Pulley, AC45 X 3/4" 16-0003
22 2 EA Pulley, AC50 X 3/4" 16-0004
23 2 EA Pulley, Fenner 16-0005
24 1 EA Belt, 4L390/A37 16-0007
25 1 EA Belt, 4L370/A35 16-0008
26 1 EA Sight Glass PSG35 17-0001
27 1 EA Copper Drier, C-163S 17-0003
28 1 EA Expansion Valve 17-0008
29 1 EA Hot Gas Bypass Valve 17-0016
30 1 EA Service Port W/Stem 17-0035
31 1 EA Return Air Grill 18-0004
32 1 EA Drain Pan Float Switch 20-0001
33 1 EA Low Pressure Switch 20-0008
34 1 EA High Pressure Switch 20-0009
35 1 EA Ground Lug 22-0001
36 2 EA Capacitor Cap 22-0014
37 2 EA Self Adh Cable Tie Mount 22-0018
38 1 EA Low Voltage Terminal Block 22-0030
39 LBS Refrigerant R-22 23-0001
40 4 EA CB Corner 25-0005
41 1 EA CB Cap 25-0009
42 2 EA Motor Mount 33-0011
43 1 EA Red Light 35-0002
44 1 EA 5 Gallon Condensate Bottle Assembly 59-0001
XL SERIES
AIR ROVER, INC. PARTS LIST
Table A-13 XL48DA PARTS LIST
Page 62
Qty. Used Description Part No.
1 1 EA Condenser Blower 01-0032
2 1 EA Evaporator Blower 01-0036
3 1 EA Condenser Coil 02-0056
4 1 EA Evaporator Coil 02-0176
5 1 EA Compressor 03-0410
6 1 EA Contactor, 91331 04-0033
7 1 EA Contactor, 91321 04-0034
8 1 EA Relay, 90360 04-0042
9 1 EA Transformer, 50326 04-0058
10 1 EA Evaporator Motor 06-0003
11 1 EA Condenser Motor 06-0006
12 1 EA Copper Tubing Kit 07-0105
13 1 EA Evaporator Metal Filter 09-0003
14 1 EA Condenser Filter 09-0008
15 2 EA 4" Caster W/O Brake 10-0003
16 2 EA 4" Caster W/ Brake 10-0004
17 4 EA Chrome Grab Handle 10-0005
18 1 EA Thermostat, (All Units) 13-0034
19 1 EA Pulley, 8350 X 7/8" 16-0002
20 1 EA Pulley, AC45 X 3/4" 16-0003
21 1 EA Pulley, AC50 X 3/4" 16-0004
22 1 EA Fenner Pulley, FS0013 16-0005
23 1 EA Belt, 4L390/A37 16-0007
24 1 EA Belt, 4L370/A35 16-0008
25 1 EA Sight Glass PSG35 17-0001
26 1 EA Copper Drier, C-163-S 17-0003
27 1 EA Expansion Valve 17-0008
28 1 EA Hot Gas Bypass Valve 17-0016
29 1 EA Service Port W/Stem 17-0035
30 1 EA Return Air Grill 18-0004
31 1 EA Drain Pan Float Switch 20-0001
32 1 EA Rocker Switch, SS1205-BG 20-0006
33 1 EA Low Pressure Switch 20-0008
34 1 EA High Pressure Switch 20-0009
35 1 EA Ground Lug 22-0001
36 2 EA Capacitor Cap 22-0014
37 2 EA Self Adh Cable Tie Mount 22-0018
38 1 EA Low Voltage Terminal Block 22-0030
39 LBS Refrigerant R-22 23-0001
40 1 EA CB Corner 25-0005
41 4 EA CB Cap 25-0009
42 4 EA Motor Mount 33-0011
43 1 EA Red Light 35-0002
44 1 EA 5 Gallon Condensate Bottle Assembly 59-0001
XL SERIES
AIR ROVER, INC. PARTS LIST
61
Table A-14 XL60DA PARTS LIST
Page 63
Qty. Used Description Part No.
1 1 EA Evaporator Blower 01-0012
2 1 EA Condenser Blower 01-0028
3 1 EA Condenser Coil 02-0068
4 1 EA Evaporator Coil 02-0184
5 1 EA Compressor 03-0435
6 1 EA Contactor, 91321 04-0031
7 1 EA Relay, 90360 04-0042
8 1 EA Transformer, 50354 04-0055
9 1 EA Condenser Motor 06-0002
10 1 EA Evaporator Motor 06-0008
11 1 EA Copper Tubing Kit 07-0104
12 1 EA Evaporator Metal Filter 09-0001
13 1 EA Condenser Filter 09-0007
14 2 EA 3" Caster W/O Brake 10-0001
15 2 EA 3" Caster W/ Brake 10-0002
16 4 EA Chrome Grab Handle 10-0005
17 1 EA Thermostat, (All Units) 13-0034
18 1 EA Sight Glass PSG35 17-0001
19 1 EA Copper Drier, 1638 17-0002
20 1 EA Expansion Valve 17-0007
21 1 EA Hot Gas Bypass Valve 17-0016
22 1 EA Service Port W/Stem 17-0035
23 1 EA Return Air Grill 18-0003
24 1 EA Drain Pan Float Switch 20-0001
25 1 EA Rocker Switch, SS1205-BG 20-0006
26 1 EA Low Pressure Switch 20-0008
27 1 EA High Pressure Switch 20-0009
28 1 EA Ground Lug 22-0001
29 2 EA Capacitor Cap 22-0014
30 2 EA Self Adh Cable Tie Mount 22-0018
31 1 EA Low Voltage Terminal Block 22-0030
32 1 EA Terminal Block 22-0031
33 LBS Refrigerant R-22 23-0001
34 1 EA CB Cap 25-0002
35 4 EA CB Corner 25-0005
36 2 EA Motor Mount 3M147 (Evap) 33-0001
37 2 EA Motor Mount 33-0011
38 1 EA Red Light 35-0002
39 1 EA 5 Gallon Condensate Bottle Assembly 59-0001
XL SERIES
AIR ROVER, INC. PARTS LIST
62
Table A-15 XL60MV PARTS LIST
Page 64
Qty. Used Description Part No.
1 1 EA Condenser Blower 01-0032
2 1 EA Condenser Blower 01-0053
3 1 EA Condenser Coil 02-0071
4 1 EA Evaporator Coil 02-0072
5 1 EA Compressor 03-0229
6 21EA Contactor, 91321 04-0034
7 1 EA Contactor, 60205 04-0036
8 1 EA Transformer 04-0057
9 1 EA Condenser Motor 06-0006
10 1 EA Condenser Motor, H408 06-0010
11 4 EA Chrome Handle F31-8 10-0005
12 1 EA Thermostat (All Units) 13-0034
13 1 EA Evaporator Motor Pulley 16-0001
14 1 EA Evaporator Blower Pulley 16-0009
15 2 EA Condenser Motor Pulley 16-0010
16 2 EA Condenser Blower Pulley Belt 16-0011
17 1 EA Belt, B48 16-0015
18 2 EA Condenser Blower Pulley 16-0023
19 2 EA Valve, Hot Gas By-Pass (ADRHE-6 17-0019
20 1 EA Service Port w/Stem 1/4 17-0035
21 1 EA Expansion Valve 17-1007
22 1EA Sight Glass 17-1070
23 1 EA Steel Drier (C-164-S) 17-1071
24 1EA Drain Pain Float Switch 20-0001
25 1 EA Low Pressure Switch 20-0008
26 1 EA High Pressure Switch 20-0009
27 1 EA Ground Lug, ADR11 22-0001
28 1 EA Terminal Block 22-0030
29 2.1 LBS Refrigerant - R22 23-0001
XL SERIES
AIR ROVER, INC. PARTS LIST
63
Table A-16 XL120CA PARTS LIST
Page 65
64
Qty. Used Description Part No.
1 1 EA Condenser Blower 01-0032
2 1 EA Condenser Blower 01-0053
3 1 EA Condenser Coil 02-0071
4 1 EA Evaporator Coil 02-0072
5 1 EA Compressor 03-1137
6 21EA Contactor, 91321 04-0034
7 1 EA Contactor, 60205 04-0036
8 1 EA Transformer 04-0057
9 1 EA Condenser Motor 06-0006
10 1 EA Condenser Motor, H408 06-0010
11 4 EA Chrome Handle F31-8 10-0005
12 1 EA Thermostat (All Units) 13-0034
13 1 EA Evaporator Motor Pulley 16-0001
14 1 EA Evaporator Blower Pulley 16-0009
15 2 EA Condenser Motor Pulley 16-0010
16 2 EA Condenser Blower Pulley Belt 16-0011
17 1 EA Belt, B48 16-0015
18 2 EA Condenser Blower Pulley 16-0023
19 2 EA Valve, Hot Gas By-Pass (ADRHE-6 17-0019
20 1 EA Service Port w/Stem 1/4 17-0035
21 1 EA Expansion Valve 17-1007
22 1EA Sight Glass 17-1070
23 1 EA Steel Drier (C-164-S) 17-1071
24 1EA Drain Pan Float Swtch (overflow) 20-0001
25 1 EA Low Pressure Switch 20-0008
26 1 EA High Pressure Switch 20-0009
27 1 EA Ground Lug, ADR11 22-0001
28 1 EA Terminal Block 22-0030
29 2.1 LBS Refrigerant - R22 23-0001
XL SERIES
AIR ROVER, INC. PARTS LIST
Table A-17 XL120DA PARTS LIST
Page 66
Page 67
If any part of your Air Rover Portable Air Conditioner fails because of a manufacturing defect within a
twelve month period from date of original purchase, Air Rover, Inc. will furnish, without charge F.O.B.
Tyler, Texas, the required replacement part, as well for a period of ninety (90) days from the date
of original purchase any transportation, related service labor, and diagnosis calls, that have been
previously authorized by Air Rover, Inc., and included in this warranty. In addition, if the Hermetic
compressor fails because of a manufacturing defect within the second through the third year from the
date of original purchase, Air Rover, Inc. will furnish without charge, F.O.B. Tyler, Texas the required
replacement. Any transportation, related service labor, diagnosis calls, filters, driers and/or refrigerant
are not included.
All warranty work must have written authorization prior to service. No warranty work will be paid
without written authorization from Air Rover, Inc.
To obtain service under this warranty, the customer must contact Air Rover, Inc. Service Department
at (U.S.) 1-800-858-6287, or (903) 877-3430 and request a Service Repair Authorization (SRA)
Number. All transportation costs, related service labor charges, and/or diagnostic call charges must
be authorized prior to commencement of the service. Authorization must be obtained before any
replacement parts, other than those provided by Air Rover, Inc. are installed.
This warranty does not cover damages caused by improper installation, misuse of equipment or
negligent servicing. Units that are to be used where ambient outside temperatures will be less than
45° F are not covered by this warranty unless said units are equipped with optional low ambient
controls. Furthermore, units that are to be used where the evaporator temperature may reach or
exceed 100° for extended periods will not be covered by this warranty unless said units are equipped
with optional high ambient controls. As well, units that are to be used for process cooling will not be
covered by this warranty because such units require special adaptations which are specific to each
purpose.
This warranty constitutes the exclusive remedy of any purchaser of Air Rover, Inc. Portable Air
Conditioners and is in lieu of all other warranties, expressed or implied, including, without limitation,
any implied warranty or merchantability of fitness for use, to the fullest extent permitted by law. In no
event shall Air Rover, Inc. be liable for incidental or consequential damages.
This warranty applies to products purchased and retained for use in the United States, as well as
units shipped for use in Canada and Mexico. Units used in the aforementioned countries are honored
under Air Rover, Incorporated's standard 90 day labor, 1 year parts and workmanship, and 3 year
compressor warranty. However, units used for rental purposes are not covered by this warranty.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAYALSO HAVE
OTHER RIGHTS, WHICH VARY FROM STATE TO STATE AND COUNTRY TO COUNTRY.
Some states and countries do not allow limitations or exclusions, so the above Iimitations or
exclusions may not apply to you.
AIR ROVER, INC. Tyler, Texas 75708
WARRANTY
Page 68
P.O. BOX 4850 • Tyler, Texas 75712
Phone: (903) 877-3430 • Fax: (903) 877 -2793
Internet: http://www.airrover.com • e-mail: acinfo@airrover.com
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