Air King AK100D Operating Manual
IMPORTANT INSTRUCTIONS -
OPERATING MANUAL
Models: AK100D
Exhaust Fan
READ AND SAVE THESE INSTRUCTIONS
READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE OR MAINTAIN THE PRODUCT DESCRIBED.
PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION. FAILURE TO COMPLY WITH
INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE!
RETAIN INSTRUCTIONS FOR FUTURE REFERENCE.
GENERAL SAFETY INFORMATION
When using electrical appliances, basic precautions
should always be followed to reduce the risk of fire,
electric shock and injury to person, including the following:
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK
AND INJURY TO PERSON, OBSERVE THE FOLLOWING:
a) Use this unit only in the manner intended by the manufacturer.If you
have questions, contact the manufacturer.
b) Before servicing or cleaning the unit, switch power off at
service panel and lock the service disconnecting means to
prevent power from being switched on accidentally. When the
service disconnecting means cannot be locked, securely fasten
a prominent warning device, such as a tag, to the service panel.
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK
AND INJURY TO PERSON, OBSERVE THE FOLLOWING:
a) Installation work and electrical wiring must be done by qualified
person(s) in accordance with all applicable codes and standards,
including fire-related construction.
b) Sufficient air is needed for proper combustion and exhausting
of gases through the flue (chimney) of fuel burning equipment to
prevent back drafting. Follow the heating equipment manufacturer’s
guideline and safety standards such as those published by the
National Fire Protection Association (NFPA) and the American
Society for Heating, Refrigeration, and Air Conditioning Engineers
(ASHRAE), and the local code authorities.
c) When cutting or drilling into wall or ceiling, do not damage electrical
wiring and other hidden utilities.
CAUTION: FOR GENERAL VENTILATING USE ONLY. DO NOT USE
TO EXHAUST HAZARDOUS OR EXPLOSIVE MATERIALS AND VAPORS.
d) Ducted fans must always be vented to the outdoors.
e) This unit must be grounded.
f) To avoid motor bearing damage and noisy and/or unbalanced
impellers, keep drywall spray, construction dust, etc. off power unit.
g) Read all instructions before installing or using exhaust fan.
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, DO
NOT USE THIS FAN WITH ANY SOLID-STATE SPEED CONTROL DEVICE.
a) Acceptable for use over a bathtub or shower when installed
in a GFCI protected branch circuit.
b) NEVER place a switch where it can be reached from a tub or
shower.
WARNING: DO NOT USE IN KITCHENS.
SAVE THESE INSTRUCTIONS
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INSTALLATION INSTRUCTIONS
CAUTION:
BEFORE STARTING INSTALLATION.
MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL
SECTION 1
Preparing the Exhaust Fan
1. Unpack fan from the carton and confirm that all pieces are present. In addition to
the exhaust fan you should have:
1 - Grill
1 - Damper Assembly (attached)
4 - Mounting Rails
1 - Instruction/Safety Sheet
2. Choose the location for your fan. To ensure the best air and sound performance, it
is recommended that the length of ducting and the number of elbows be kept to a
minimum, and that insulated hard ducting be used.
Larger duct sizes will reduce noise and airflow
restrictions. This fan will require at least 8" of
clearance in the ceiling or wall, and will mount
through drywall up to 3/4" thick. The fan mounts
between 16" or 24" on center joists using the 4
provided mounting rails.
3. Select the most convenient electrical knockout
and remove using a straight-blade screw driver
(Figure 1).
SECTION 4
Ducting
CAUTION: ALL DUCTING MUST COMPLY WITH LOCAL AND NATIONAL
BUILDING CODES.
1. Connect the ducting to the fan’s duct collar (Figure 4). Secure in place using tape
or screw clamp. Always duct the fan to the outside through a wall or roof cap.
Ducting
Duct
Collar
Figure 4
SECTION 5
Wiring
CAUTION: MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL
BEFORE STARTING INSTALLATION.
SECTION 2
New Construction
1. Install the rails on the housing and position the housing next to the joist. Line up
housing so that it will be flush with the finished ceiling. Secure the ends of the rails
with screws or nails (not included) to the joists and slide the housing into the final
position (Figure 2).
Figure 1
Housing
Joist
Figure 2
Mounting Rails
SECTION 3
Existing Construction
1. Set housing in position between the joist and trace an outline onto the ceiling
material (Figure 3). Set housing aside and cut opening, being careful not to cut or
damage any electrical or other hidden utilities. Install the rails on the housing and
position the housing in the previously cut hole so that it is flush with the finished
ceiling. Secure the ends of the rails to the joists (Figure 3).
CAUTION: ALL ELECTRICAL CONNECTIONS MUST BE MADE IN ACCORDANCE
WITH LOCAL CODES, ORDINANCES, OR NATIONAL ELECTRICAL CODE. IF YOU ARE
UNFAMILIAR WITH METHODS OF INSTALLING ELECTRICAL WIRING, SECURE THE
SERVICES OF A QUALIFIED ELECTRICIAN.
NOTE: This unit includes a side access panel for wiring that does not require the
removal of the fan’s blower assembly. If you choose to wire the unit from the inside,
you will need to remove the blower assembly and internal wiring compartment. Both
methods are equally effective.
1a. External Wire Compartment: Remove the wire compartment cover screw and place
cover in a secure place (Figure 5).
Screw
Wire
Compartment
Cover
Figure 5
1b. Internal Wire Compartment: Remove the screw holding the venturi in place. Lift
the venturi up and at an angle to slide it out of the housing (Figure 6). Remove the
wire compartment cover screw and place the cover in a secure place (Figure 7).
Wire
Compartment
Cover
Screws
Venturi
Joist
Figure 6
Figure 3
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NOTE: If the fan motor plug
is connected to the fan
housing receptacle, unplug so
the blower assembly can be
completely removed.
Screw
Compartment
Wire
Cover
Figure 7
2. Continuous Ventilation: For two speed fans wired for continuous ventilation, connect
the White wire of the fan to the White (Neutral) wire from the power source. Connect
the ground wire from the house to the green wire from the fan housing. Run 2 wires
from a properly grounded wall switch (not included) to the fan. Connect the Blue
wire of the fan and one wire from the wall switch to the Black wire (Hot) from the
power source. Connect the other wire from the wall switch to the Black wire of the
fan. Closing the switch will change from normal to high speed (Figure 8).
Supply from
house
Hot (Black)
SECTION 6
Completing the Installation
1. Plug the fan’s quick connect motor cord into the receptacle located on the wire
compartment cover. The cord will only fit one way into the receptacle (Figure 10).
Wire
Compartment
Cover
Screw
Figure 10
2. Install the grill by squeezing the two ends of the springs together and installing them
up into the slots on the fan’s housing. Push the grill up into position (Figure 11).
Ground (Green or Bare)
Neutral
(White)
Blue
Blue
Black
Switch
Figure 8
3. Intermittent Ventilation: For two speed fans wired for intermittent ventilation with
the recommended AKS2 Switch (not included). Connect the White wire of the fan
to the White (Neutral) wire from the power source. Connect the ground wire from
the fan to the ground wire from the power source. Properly ground the switches.
Run a wire from the Blue wire in the fan to the Common terminal (Black Screw)
of the AKS2 Switch. Connect the Black wire from the power source to the silver
terminal on the bottom of the AKS2 Switch. Connect the Black wire from the fan to
the silver terminal on the top of the AKS2 Switch. The Bottom switch will turn the
fan on & off, the top switch will change between high and low (Figure 9).
Supply from house
Neutral (White)
Ground (Green or Bare)
Figure 11
3. Restore power and test your installation.
SECTION 7
Use and Care
CAUTION: MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL
BEFORE STARTING INSTALLATION.
1. Cleaning the Grill: Remove grill and use a mild detergent, such as dishwashing
liquid, and dry with a soft cloth. NEVER USE ANY ABRASIVE PADS OR SCOURING
POWDERS. Completely dry grill before reinstalling. Refer to instructions in Section
6 Finishing the Installation, to reinstall grill.
2. Cleaning the Fan Assembly: Wipe all parts with a dry cloth or gently vacuum the
fan. NEVER IMMERSE ELECTRICAL PARTS IN WATER.
Hot
(Black)
Switch
Figure 9
NOTE: Unit must be grounded according to all local and national codes.
4. Reinstall both the wire compartment cover and the fan’s venturi by reversing the
instructions in Step 1b of Section 5 Wiring. Make sure all wires are contained
within the wire compartment.
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Black
Fan
Blue
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Troubleshooting Guide
Trouble Probable Cause Suggested Remedy
1. Fan does not operate when the switch is on. 1a. A fuse may be blown or a circuit tripped. 1a. Replace fuse or reset circuit breaker.
1b. Connector plug from motor is not plugged in. 1b. Turn off power to unit. Remove Grill and plug motor into receptacle
in housing. Restore power to unit.
1c. Wiring is not connected properly. 1c. Turn off power to unit. Check that all wires are connected.
1d. Motor has stopped operating. 1d. Replace motor.
2. Fan is operating, but air moves slower than normal. 2. Obstruction in the exhaust ducting. 2. Check for any obstructions in the ducting. The most common are bird nests
in the roof cap or wall cap where the fan exhausts to the outside.
3. Fan is operating louder than normal. 3a. Motor is loose. 3a. Turn off power to unit. Remove grill and check that all screws are fully
tightened. Restore power to unit.
3b. Fan blade is hitting housing of unit. 3b. Call your dealer for service.
LIMITED WARRANTY
WHAT THIS WARRANTY COVERS: This product is warranted against defects in workmanship and/or materials.
HOW LONG THIS WARRANTY LASTS: This warranty extends only to the original purchaser of the product and lasts for one (1) year from the date of original purchase or until
the original purchaser of the product sells or transfers the product, whichever first occurs.
WHAT AIR KING WILL DO: During the warranty period, Air King will, at its sole option, repair or replace any part or parts that prove to be defective or replace the whole product
with the same or comparable model.
WHAT THIS WARRANTY DOES NOT COVER: This warranty does not apply if the product was damaged or failed because of accident, improper handling or operation, shipping
damage, abuse, misuse, unauthorized repairs made or attempted. This warranty does not cover shipping costs for the return of products to Air King for repair or replacement. Air
King will pay return shipping charges from Air King following warranty repairs or replacement
ANY AND ALL WARRANTIES, EXPRESSED OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY), LAST ONE YEAR FROM THE
DATE OF ORIGINAL PURCHASE OR UNTIL THE ORIGINAL PURCHASER OF THE PRODUCT SELLS OR TRANSFERS THE PRODUCT, WHICHEVER FIRST OCCURS AND IN NO EVENT
SHALL AIR KING’S LIABILITY UNDER ANY EXPRESS OR IMPLIED WARRANTY INCLUDE (I) INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM ANY CAUSE WHATSOEVER, OR
(II) REPLACMENT OR REPAIR OF ANY HOUSE FUSES, CIRCUIT BREAKERS OR RECEPTACLES. NOTWITHSTANDING ANYTHING TO THE CONTRARY, IN NO EVENT SHALL AIR
KING’S LIABILITY UNDER ANY EXPRESS OR IMPLIED WARRANTY EXCEED THE PURCHASE PRICE OF THE PRODUCT AND ANY SUCH LIABILITY SHALL TERMINATE UPON THE
EXPIRATION OF THE WARRANTY PERIOD.
Some states and provinces do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so these
exclusions or limitations may not apply to you. This warranty gives you specific legal rights. You may also have other rights which vary from state to state and province to
province. Proof of purchase is required before a warranty claim will be accepted.
CUSTOMER SERVICE:
Our Customer Service team is available to assist you with product questions, service center locations, and replacement parts. They can be reached Monday through Friday,
8am-4pm Eastern. Please have your model number available, as well as the type and style (located on the label inside of your product).
Please do not return product to place of purchase.
PARTS FOR DISCONTINUED, OBSOLETE AND CERTAIN OTHER PRODUCTS MAY NOT BE AVAILABLE. DUE TO SAFETY REASONS, MANY ELECTRONIC COMPONENTS AND
MOST HEATER COMPONENTS ARE NOT AVAILABLE TO CONSUMERS FOR INSTALLATION OR REPLACEMENT.
Toll-Free (800) 465-7300
www.airkinglimited.com
Installer: Installation Date:
Place of Purchase: Model Number:
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