Airaid 883-305 Installation Instructions

Page 1
Thank you for purchasing the Airaid Intake System. Contact Airaid @ (800) 498-6951 8:00 AM - 5:00 PM MST weekdays for questions regarding fit or instructions that are not clear to you. Your Airaid Intake System was carefully inspected and packaged. Check that no parts are missing, or were damaged during shipping. If any parts are missing, contact Airaid. The air filter element is protected from direct exposure to water and debris; care should be taken not to drive through deep water. WATER INGESTION IS THE DRIVERS RESPONSIBILITY! The air filter is reusable and should be cleaned periodically.
Installation Instructions
For Part Number:
883-305 Snorkel Kit
2011-14 Polaris Ranger XP 800
Tools Required For Installation:
7/16” and 1/2” Wrenches. 10mm, 7/16”, and
1/2” Sockets. Utility knife
T-25 Torx driver and 5/32” Allen Wrench.
Ratchet & Extension. 1/8”& 5/16” Drill bits.
Dremel ® Rotary Tool
Center punch and Mallet Utility Knife
Phillips and Standard Tip Screwdrivers.
90deg. Low Profile Ratcheting Screwdriver
Locktite ® 242 or equivalent, and a roll of
masking tape
Full color instructions can be viewed on our web site at Airaid.com. Use the Product Search function to find your part number, and click View Details.
Advisory Note:
Please read these installation instruc­tions in their entirety before begin­ning the install process. Airaid strong­ly recommends the use of Locktite® 242 Medium strength threadlocker on all threaded fasteners.
1. Lift the hood, secure it in the upright position, and
disconnect the battery or batteries.
3. Mount the Snorkel Inlet to the Snorkel Tube (#2), using the four Torx screws (#14) and a 90deg. Low Pro­file Ratcheting Screwdriver.
6. Preinstall the three Loop Clamps (#10) onto the right front A pillar of the cage.
4. Carefully insert the Airaid Foam Prefilter (#7) into the Snorkel Inlet.
7. Attach the Snorkel Tube to the Loop Clamps using three 1/4-20 Button Head Bolts (#11), 1/4-20 Locknuts (#12), and Flat washers (#13). Leave all hardware fin­ger tight at this time to allow for proper alignment .
5. Install the Snorkel Screen (#4) onto the Inlet using the four 8-32 Button Head Screws(15).
8. Outside view of properly placed Snorkel and clamps.
Page 2
9. Place a shop towel inside of the factory inlet hose to prevent debris from entering.
10. Prepare the right front fender for cutting by cover-
ing the entire area with masking tape. Cut out the Tem­plate and align all four edges against the radius of the fender. Tape down the template and mark the bolt holes with a center punch.
11. Drill out the bolt holes starting with a 1/8 pilot hole and finishing with a 5/16” bit.
12. Trace the center oval onto the masking tape with a marker.
15. Remove the shop towel and insert the Fender Adapter into the fender hole and connect it to the fac­tory air inlet. Do not tighten the hose clamp at this time.
13. Using a Dremel type rotary tool and a 1/8’ drill bit, plunge into the inner oval at medium speed and cut along the line until the center falls out. Remove the tape.
16. Mount the Adapter to the fender using Four 1/4-20 Button Head Bolts (#11), eight 1/4”Flat Washers (#13), and four 1/4-20 Locknuts (#12). Tighten the factory air inlet hose clamp.
14. Prepare the fender Adapter (#5) for installation by wiping the mating surface down with a prep-sol or brake clean and attaching the weatherstrip (#8). As shown.
17. To accommodate many cage variations, this kit is supplied with an oversized Tube to Adapter coupler (#6). Determine the required trim lengths for your particular application and mark the coupler with a permanent marker.
18. Once you have your coupler length marked, slide a hose clamp (#9) onto the coupler and tighten the clamp along the mark. Use the hose clamp as a guide to trim the coupler to length with a sharp utility knife.
21. Reconnect the battery or batteries.
19. Install the trimmed Coupler with clamps (#9) onto
the Snorkel tube and the Fender adapter. Tighten the Hose clamps and the three Snorkel Tube Clamps on the cage.
22. Double check your work!
Make sure there is no foreign material in the intake path. Make sure all clamps, hoses, bolts, and screws are tight. Make sure all clamps, hoses, bolts, and screws are tight. Periodically check the tightness of all hose
clamps.
20. Tilt the bed back and install the Airaid Premium filter (#1).
For your Oiled media filter we suggest using
the AIRAID Filter Tune-Up Kit!
P/N 790-551 Aerosol Spray P/N 790-550 Squeeze Spray
REV.02.13.14
Page 3
14
7
3
4
15
ITEM NO.
1 2
2
3 4 5
Airaid Premium Filter (Not Shown)
Description
Snorkel Tube
Snorkel Inlet
Snorkel Screen
Fender Adapter
QTY.
1 1 1 1
1
12
13
10
13
6 7 8
9
10
11
12
13 14 15
¼-20 x 1.00” Button Head Cap Screw
8-32 x 3/8” Button Head Cap Screw
Silicone Elbow
Foam Prefilter
Adhesive Weatherstrip
#48 Hose Clamp
1 3/4" Loop Clamp
¼” Nylon Lock Nut
1/4” Flat Washer
Torx Plastic Screw
1 1 1
2 3 7 7
14
4 4
11
16
Torx T20 Bit (Not Shown)
1
17
Bubble Sticker
1
6
9
11
13
5
12
8
ALIGN ALL FOUR EDGES AGAINST RADIUS OF FENDER
CENTERPUNCH, THEN DRILL
MARK HOLES WITH
USING 5/16" BIT (4X)
1.000
***CHECK SCALE BEFORE USING TEMPLATE***
6.000
Loading...