Airaid 883-300 Installation Instructions

Installation Instructions
Part Number 883-300

2011-14 Polaris Ranger RZR XP
2012-14 Polaris Ranger RZR XP 4
900 E.F.I.

Thank you for purchasing the Airaid Intake System. Contact Airaid @ [phone] 8:00
AM - 5:00 PM MST weekdays for questions regarding fit or instructions that are not clear to you.
Your Airaid Intake System was carefully inspected and packaged. Check that no parts are missing,
or were damaged during shipping. If any parts are missing, contact Airaid. The air filter element is
protected from direct exposure to water and debris; care should be taken not to drive through deep
water. WATER INGESTION IS THE DRIVERS RESPONSIBILITY

Tools Required For Installation:

7/16” and 1/2” Wrenches. 10mm, 7/16”, and 1/2”

Sockets.

T-27 Torx driver and 5/32” Allen Wrench. Ratchet

& Extension. 1/8”& 5/16” Drill bits.

Center punch and Mallet

Phillips and Standard Tip Screwdrivers.

Locktite ® 242 or equivalent, and a Prep– Solvent.

Advisory Note:

Please read these installation instruc­tions in their entirety before begin­ning the install process. Airaid strong­ly recommends the use of Locktite®
242 Medium strength threadlocker on
all threaded fasteners.

1. Place the range selector in Park and remove the driv-

ers seat from the vehicle. Disconnect the negative ter­minal on the battery.

2. Starting on the Drivers side first, remove the nine T-27
head screws holding the fender in place. Remove the
fender and place it on a work bench.

3. Remove the OEM filter cover and pre filter from the
fender and set aside. They will not be reused.

6. Using a 9/32” bit, drill out the pilot holes.

4. Cut out the paper Template. Align it with the edges

of inner fender, and punch the four pilot holes. Be care­ful with the Template as it will be re used on the pas­senger side fender too.

7. Prepare the mating surface of the Fender Adapter
(#2) for the Foam Gasket Tape (#10) by cleaning with
a prep solvent. Apply the gasket tape along the outside
edge of the Fender Adapter as shown, avoiding the bolt
holes.

5. Using a drill and a 1/8” bit, drill out the four pilot holes
in the inner fender.

8. Attach the Fender Adapter to the outside of the factory
Fender using four 1/4-20 button head screws (#14).

9. Re install the fender onto the vehicle, reusing the
nine fasteners from step 2.

10. Insert the Foam Pre Filter (#6) into the Snorkel Inlet
(#4) .

11. Install the Snorkel Screen (#5) onto the Inlet using
four 8-32 Button Head Screws (# 13) and a 5/32” Allen
wrench.

12. Install the Hump Hose (#8) and Aluminum Intake
Tube (#3) onto the Fender adapter. Loosely install two
#48 Clamps (#8) onto the Hump Hose.

15. Secure the snorkel assemblies to the roll cage us­ing the Tube Mounts (#9) and #68 Clamps (#12).
Align the Snorkels to each other for symmetry.

18. Double check your work!

Make sure there is no foreign material in the in­take path. Make sure all clamps, hoses, bolts, and
screws are tight.
Make sure all clamps, hoses, bolts, and screws
are tight. Periodically check the tightness of all

hose clamps.

Re-connect the negative battery cable and
re install the driver seat.

13. Install the Silicone Elbow (#7) and two #48 clamps

onto the Inlet a shown. Leave the Hose Clamps loose
for now.

16. Remove the access hatch in the bed and remove
the factory air filter from the airbox.

Filter Service

Airaid recommends following the manufac­turers maintenance schedule for filter clean­ings.

“Air filters should be inspected before each
ride. Filter and pre-filter need to be replaced at
least annually and more often if subjected to
severe use.”

The Airaid Filter is reusable and

should be cleaned using the Airaid Filter Tune

-Up Kit .

14. Install the Snorkel Inlet and elbow onto the Intake
tube. Align the assembly into the desired position and
tighten all of the Clamps. Repeat steps 2-14 on the Pas­senger side and re use the template, face down.

17. Apply the supplied silicone grease (#15) to both
sides of the sealing flange on the Airaid Premium Filter.
Install the filter as shown , flange first, with the domed
portion facing away from the engine.

Don’t Forget Your AIRAID Filter Tune-Up Kit!

P/N 790-551 Aerosol Spray
P/N 790-550 Squeeze Spray

Airaid Filter Co. 2688 E Rose Garden Ln. Phoenix AZ 85050 [phone] [e-mail] www.airaid.com

Page Two
REVDATE:01.07.14

QTY.

1

2

2

2

2

2

2

2

4

2

8

4

8

8

850-352

AiraidPackinglistP/N

AiraidPackinglistDESCR

AIRAID Premium Filter (NOT SHOWN)

KIT300LSFA/KIT300RSFA

Fender Adapter, Left & Right

KIT300ALT

3.00" X 8.00" Aluminum Tube

KIT300SIT

Snorkel Inlet

KIT262SS

Snorkel Screen

KIT262PF

KITELBOW10

Foam Prefilter

3.00" 25° Silicone Elbow

KITHUMPHS06S

Silicone Hump Hose

KIT300UTM

Urethane Tube Mount

KITWSTRIP05

Foam Gasket Tape, 24"

KITHS48

#48 Hose Clamp

KITHS68

#68 Hose Clamp

KIT15BHC3050

#8-32 x ½” Button Head Screw

KIT15DHC3050

¼-20 x 1/2” Button Head Screw

1

ITEM NO.

2

5

3

13

4

5

6

7

8

11

8

9

2

10

10

11

12

14

13

14

6

7

4

11

9

12

3

DRIVER SIDE ASSEMBLY SHOWN

STOCK ROLL CAGE

MARK WITH CENTERPUNCH, DRILL 1/8" PILOT HOLE

THEN DRILL USING 9/32" BIT, ADJUST AS NECESSARY

3.00

***ALIGN TO INSIDE OF FENDER***

1.00

***CHECK SCALE BEFORE USING TEMPLATE***