Airaid 883-290 Installation Instructions

Installation Instructions

For Part Number:

883-290 Intake Kit

2013-15 Maverick 1000
1000cc

Component Identification

1. Airaid Premium Filter 1

2. Bottom Panel 1

3. Left Panel 1

4. Right Panel 1

5. Top Panel 1

6. Hood Scoop 1

7. Foam Pre-Filter 1

8. Silicone Coupler 1

9. Rubber Edge Trim 33" 1

10. Front Bracket 2

11. Rear Bracket 2

12. Firewall Cap 1

13. #48 Hose Clamp 1

14. #44 Hose Clamp 1

15. 5/8" Grommet 1

16. 5/8" Elbow 1

17. Plastic Rivet 2

18. Self Drilling Screw 4

19. ¼-20 x 1/2” Button Head Screw 10

20. 1/4” Flat Washer 10

21. 8-32 Thread Cutting Screw 20

22. Bubble Sticker 1

NOTE: Please read these install instructions in their entirety
before beginning the installation process. A successful instal­lation will require the use of an assistant in two separate steps.

Airaid recommends the use of Medium Strength Thread

Locker on all threaded fasteners.

Full color instructions can be viewed on our web site at Airaid.com. Use the Product Search function to find your part number, and click View Details.

1. Disconnect The Negative Battery Terminal. It is lo-

cated above the exhaust, in the rear of the vehicle.

2. Remove the center section of the hood to gain access
to the airbox assembly.

3. Remove the two Torx screws from the top of the center
console.

4. Open the glove box and remove the two plastic rivets
on each side the center console.

7. Inside the passenger side inner fender area, loosen the
air inlet tube clamps and remove the tube.

5. Pull the console out and lay it on top of the hood. 6. Loosen throttlebody clamp .

PCV Breather

8. Inside the driver side inner fender area, Disconnect
the PCV breather from the airbox.

9. Remove the two front airbox nuts and bolts in the core
support bracket.

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10. Drill out the rivet heads holding plastic to the core
support.

11. Unclip the upper half of the airbox and remove it
along with the air filter.

12. Remove one of the 6mm bolts in the coolant bottle
bracket to release it and set the bottle inside the compart­ment.

13. Remove the two 8mm nuts and bolts in the upper
bumper mounts.

16. With the help of an assistant, lift the front plastic
away from the vehicle and remove the lower half of the
airbox.

14. Swing the bumper out and away from the front end
as far as it will go.

3”

17. Find the center line on the cross member underneath
the cowl and mark it . From that centerline, measure out
3” to the Left and Right and mark it.

3”

15. Remove the two 6mm Torx screws in the front of the
grill.

18. Using one of the Rear Brackets (#11) and a spring
loaded punch, mark the cross member at both 3” marks.
punch the holes in the center of the Bracket slots. The
Brackets are slotted for minor vertical adjustment.

19. Using a drill and a 8mm socket bit, mount the Rear
Brackets to the cross member with the four, Self Drilling
Screws (#18) .

22. Install the Grommet (#15) and Elbow Fitting (#16)
into the Airbox Tube.

20. Install the Left Panel (# 3 ) onto the Bottom Panel
(#2) using the #8-32 Thread Cutting Screws (#21).

48

23. Slide the Silicone Coupler (#8) onto the Airbox

tube as shown. Pre install the #44 and #48 Clamps
onto the Coupler without tightening them.

44

21. Install the Right side Panel (# 4) onto the Bottom

Panel using the #8-32 Thread Cutting Screws .

24. Mount the Front Brackets (# 10), as shown using the
OEM hardware. Leave these bolts hand tight until final
adjustment.

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25. With the help of an assistant, insert the intake assem­bly into the vehicle from the front while a second set of
hands guides the Coupler and Clamp onto the throttle­body from the back.

26. Secure the Intake assembly to the Front and Rear
Brackets using the four 1/4-20 Button Head Screws (#19)
and 1/4” Flat Washers (#20).

27. Tighten the throttlebody clamp and reinstall the
center console using the factory hardware. Close the
glove box.

28. Insert the Plastic Rivets (#17) into the plastic cover­ing the core support, where the factory metal rivets
were. Reinstall the OEM screws in the front plastic.

31. Slide the Airaid Premium Filter onto the inner Air­Box tubing and tighten the Clamp.

29. Return the bumper to its upright position and reinstall
the 8mm bolts and nuts. Reinstall the grill screws.

32. Connect the PCV line to the Elbow Fitting on the
Intake. Note that the factory spring clamp is reused.

30. Reinstall the coolant bottle.

33. Install the Firewall Cap in the passenger side inner

fender. (See step 7). Tighten the #48 clamp on the cou­pler from step 23.

34. Install the Top Panel (#5) onto the Airbox using two
1/4-20 Button Heads and Flat Washers as shown.

37. Using a jigsaw or equivalent, cut along the template
line and connect the 1/2” holes. Remove the hood cen­ter , Template and tape.

35. Mount the Hood Scoop onto the Airbox assembly a
shown using four sets of 1/4-20 Button Heads and Wash­ers.

38. Finish the hood modification by installing the Rubber
Edge Trim (#9) onto the cut edge.

36. Prepare the hood for cutting by laying tape strips
side by side all across the center section for scratch
protection. Cut out the Template and tape it into posi­tion. Using a 1/8’’ bit, drill out four pilot holes in the
hood followed by a 1/2’’ bit to finish.

39. Compress and install the Foam Pre Filter (#7) into
the Hood Scoop.

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40. Reconnect the battery. Double check your

work. Make sure there is no foreign material in
the intake path. Make sure all clamps, hoses,
bolts, and screws are tight. Double check the
hood clearances, make adjustments if necessary
and tighten the two front airbox bolts. (See step

9)

Thank you for purchasing the Airaid Intake System. Contact Airaid @ [phone] 8:00 AM - 5:00 PM MST weekdays for questions
regarding fit or instructions that are not clear to you. Your Airaid Intake System was carefully inspected and packaged. Check that no parts are
missing, or were damaged during shipping. If any parts are missing, contact Airaid. The air filter element is protected from direct exposure to wa­ter and debris; care should be taken not to drive through deep water. WATER INGESTION IS THE DRIVERS RESPONSIBILITY! The air filter
is reusable and should be cleaned periodically.

Pre Filter Option Part Number 799-420

For maximum protection in the harshest of environments
Airaid offers a slip on Pre Filter.

- Prolongs Cleaning Intervals

- Water Repellant

- Free Flowing Protection

For your Oiled media filter

we suggest using the AIRAID

Filter Tune-Up Kit!

P/N 790-551 Aerosol Spray
P/N 790-550 Squeeze Spray

Airaid Filter Co. 2688 E Rose Garden Ln. Phoenix AZ 85050 [phone] [e-mail] www.airaid.com

REV.02.07.14

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ALIGN WITH EDGE OF HOOD

MARK HOLE CENTERS WITH CENTERPUNCH

AND DRILL WITH 1/2" BIT

1.000

CHECK SIZE OF SQUARE TO CONFIRM

SCALE BEFORE CUTTING