Airaid 883-282 Installation Instructions

Installation Instructions

For Part Number:

883-282 Intake kit with scoop

2008-14 Polaris Ranger RZR 800

Tools Required For Installation:

7/16” and 1/2” Wrenches. 10mm, 7/16”, and

1/2” Sockets.

T-25 Torx driver. Ratchet & Extension. 1/8”&

5/16” Drill bits. 3” hole saw and drill. Center

punch and Mallet

Phillips and Standard Tip Screwdrivers.

Locktite ® 242 or equivalent, and a roll of tape

Full color instructions can be viewed on our web site at Airaid.com. Use the Product Search function to find your part number, and click View Details.

Advisory Note:

Please read these installation instruc­tions in their entirety before begin­ning the install process. Airaid strong­ly recommends the use of Locktite®
242 Medium strength threadlocker on
all threaded fasteners.

1. Many of the panels needing to be removed for this

installation are held in place with the use of nylon riv­ets. Nylon rivets are reusable if care is taken during
their removal and installation. Using a small standard
blade screwdriver, gently pry up on the center post until
the entire rivet can be pulled freely from the panel. Riv­et installation is the opposite.

2 Place the range selector in Park. And remove both driv­er and passenger seats. Disconnect the negative terminal
on the battery.

3. Remove the front engine cover by rotating the two
twist locks counter clockwise and lifting out.

A.

B. B.

4. Remove the bed bolts
A.) Using a 1/2” socket, r emove the four inner bed

bolts.
B.) Using a T-25 Torx driver, remove the four outer
bed bolts.

5. Using a T-25 Torx driver and a 7/16” wrench, remove
the two outer bed bolts.

6. Using a T-25 Torx driver, remove the four outer bed
bolts.

7. The bed is fastened from underneath by four Phillips
head screws in these locations. Remove these screws
on both the driver and passenger sides of the vehicle.

8. Under side view of three bed screws to remove.

Page 1

9. Underside view of fourth screw in need of removal.

10. Remove the nylon rivet securing the bed to the panel

on both sides of the vehicle.

11. Completely remove the bed and set it aside.

12. Remove the two rivets holding the intake shroud

to the frame. Then remove the shroud and set it aside.

15. Loosen the large clamp on the factory intake tube

13. Remove the last three rivets securing the drivers

side quarter panel. Remove the panel from the vehicle.

16. Remove the two bolts at top of the factory air filter
housing and remove the entire housing from the vehi­cle.

14. Disconnect the PCV breather from the fitting in the
factory filter housing. Remove the spring clamp from
the breather line and discard. It will not be reused.

17. Prepare the Filter Adapter (#7) for installation by
aligning the bolt holes with those on the Adapter Gasket
(#21).

18. Mount the Filter Adapter and gasket inside the
Airaid Cold Air Box (#2) using three 1/4-20 x 5/8”
Hex Bolts (#12), 1/4” Flat Washers (#14), and 1/4”
Nylock Nuts (#17).

A

B

21.
A.) Tr ansfer the OEM PCV fit ting fr om the facto-

ry filter housing into the Airaid Air Box as shown.

B.) Install t he Plug Grommet (#28) into the access
port.

19. .Insert the Airaid Premium Filter (#1) into the Cold
Air Box and onto the Filter Adapter.

22. Install the 1/8” NPT Drain Plug (#25) into the
Airaid Air Box.

Note: This Plug is designed to be used as a water drain
from the lowest point of the intake in the event of water
ingestion. If at any point you suspect you may have
ingested water, or are uncertain, remove plug for in­spection.

20. Rotate the filter inside the Air Box until the clamp
adjuster lines up in the center of the access port. Tighten
the clamp.

23. Mount the Transmission Bracket (#9) to the Air
Box using two1/4-20 x 5/8” Hex Bolts, and 1/4” Lock
Washers (#15).

Page 2

24. Place the Air Box Gasket (#22) onto the face of the
Air Box and align the bolt holes.

25. Install the Air Box Top (#3) onto the Air Box using
five 1/4-20 x 1” Hex Bolts (#13), 1/4” Flat Washers
(#14), and 1/4” Lock Washers (#15).

26. Place the Air Box assembly into the vehicle with
the Air Box’s Bracket behind the factory bracket as
shown . Connect the factory intake tube to the Airaid
Air Box and tighten the clamp.

Trans Mount Washer

27. Fasten the Transmission Bracket to the transmis­sion using the two 1/4-20 x 5/8” Hex Head Bolts (#12),
1/4-20 Flat Washers– Large (#16), Trans Mount Wash­ers (#10), and 1/4-20 Lock Nuts (#17).
Note: It is intended for the Trans Mount Washers to fit
inside the holes in the OEM bracket when properly
installed.

28. Check for clearance between the Air Box and the
transmission linkage by shifting into all ranges. Read­just the Air Box and Bracket if more clearance is need­ed and make the bolts final tight.

CLAMPS

29. Extend the factory PCV breather.
A.) Connect the supplied 3/8” hose (#27) to th e fac-

tory PCV breather using the 3/8” Hose Fitting (#26).
B.) Join the extended br eat her line to the 90 d eg.
Fitting in the top of the Air Box and secure using the
three Speed Clamps (#29).

Radius edge begins here

30. Cut out the Air Scoop Template and carefully po­sition it so that the top and right edges align with the
panels radius. Use tape to hold in position while mark­ing holes with a punch.

31. Drill four 1/8” Pilot Holes in the Panel.

32. Cut the large hole in the panel using a drill with a

3” hole saw.

33. Drill 5/16” bolt holes in the Panel. 34. Slide the Hump Hose (#8) and clamps onto the Ris­er Tube (#4) as shown. The #52 Clamp (#19) is to be
installed on the Tube side and the #60 Clamp (#20)on
the other. Leave the clamps loose for now .

35. Install the Threaded Studs (#11) into the Riser
Tube.

Page 3

Gasket

36. Slide the Riser Tube Gasket (#23) on to the Thread-

ed Studs.

39. Re install the panel, Scoop, and Riser Tube onto the
vehicle. Slide the Hump Hose and clamps onto the Air
Box Inlet, and tighten the Clamps.

Reinstall the remaining factory panels and the bed in
the reverse order in which they were removed.

37. Slide the Riser Tube with Studs and gasket through
the panel as shown.

40. Insert the Foam Pre Filter (#6) into the Air Scoop
as shown.

38. Mount the Air Inlet Scoop.

A.) Slide the Air Inlet Scoop(#6) and Air Scoop Gas-

ket (#24) onto panel and Studs.
B.) Fasten t he Scoop to the Riser Tube Studs u sing
the three 1/4-20 Flange Nuts (#18) and 1/4”Flat wash­ers.

41. Double check your work!

Make sure there is no foreign material in the
intake path. Make sure all clamps, hoses,
bolts, and screws are tight. Reconnect the neg­ative battery cable and reinstall the seats.

Thank you for purchasing the Airaid Intake System. Contact Airaid @ [phone] 8:00 AM - 5:00 PM MST weekdays for questions
regarding fit or instructions that are not clear to you. Your Airaid Intake System was carefully inspected and packaged. Check that no parts are
missing, or were damaged during shipping. If any parts are missing, contact Airaid. The air filter element is protected from direct exposure to wa­ter and debris; care should be taken not to drive through deep water. WATER INGESTION IS THE DRIVERS RESPONSIBILITY! The air filter
is reusable and should be cleaned periodically.

Filter Service

Airaid recommends following the manufacturers maintenance schedule for filter cleanings.

“Air filters should be inspected before each ride. Filter and pre-filter need to be replaced at least annually and more often if subjected to severe use.”

The Airaid filter is reusable and should be cleaned using the Airaid Filter Tune-Up Kit .

The Foam Pre Filter is reusable and can be cleaned using a mild detergent and water.

1. Loosen the Clamps on the Hump Hose and slide it
back. Remove the 1/4” bolts and washers from the Air­Box Top and slide out the Top

2. Remove the Plug Grommet in the access port and
loosen the filter Clamp. A 1/4” drive ratchet with a 3”
extension and a 5/16” socket works best.

3. . The Filter can now be removed for service and in-
spection. Thoroughly inspect the interior of the Air Box
for water and large pieces of debris that may have been
ingested.

Airaid Filter Co. 2688 E Rose Garden Ln. Phoenix AZ 85050 [phone] [e-mail] www.airaid.com

Page 4

Snorkel Option

For deep water crossings and the cleanest air pos­sible on the trail. Airaid offers the RZR Snorkel
Kit.

- Replaces Air Scoop and Pre filter

- Prolongs Cleaning Intervals

- Bolts on to Airaid Riser Tube flange

- Can be installed on almost any cage

Part Number 883-283

Airaid Snorkel kit is not a stand alone part and must be used in conjunc­tion with the Airaid Intake.

Pre Filter Option

For maximum protection in the
harshest of environments. Airaid of­fers a slip on Pre Filter for the 700­411 Air filter.

- Prolongs Cleaning Intervals

- Water Repellant

- Free Flowing Protection

Part Number 799-411

For your Oiled media filter we

suggest using the AIRAID Filter

Tune-Up Kit!

P/N 790-551 Aerosol Spray
P/N 790-550 Squeeze Spray

REV.1.29.14

Page 5

1.

2.

3.

4.

5.

6.

7.

8.

9.

10. Washer, Trans Mount

11. ¼”-20 x 1¼” Threaded Stud

12. ¼”-20 x ⅝” Hex Bolt

13. ¼”-20 x 1” Hex Bolt

14. ¼” Flat Washer

15. ¼” Lock Washer

Airaid Premium Filter

Cold Air Box

Air Box Top

Riser Tube

Air Inlet Scoop

Air Scoop Foam Pre

Filter Adapter

Silicone Hump Hose

Bracket, Trans Mount

-Filter

Component Identification

7

30. Bubble Sticker

3

26. ⅜” Straight Hose Coupler Fitting

1

2

24. Air Scoop Gasket

25. ⅛” NPT Plug

1

23. Snorkel Tube Gasket

1

22. Airbox Gasker

1

1

1

1

1

1

16. Large ¼” Flat Washer

17. ¼” Lock Nut

18. ¼”-20 Serrated Nut

19. #52 Hose Clamp

20. #60 Hose Clamp

21. Adapter Gasket

7

5

11

27. ⅜” Hose 4”

28. Grommet Plug

29. ⅝ Speed Clamp

1

1

3

1

2

5

3

1

1

1

1

1

1

1

1

Page 6

ATTENTION !

VERIFY THAT SCALING ON YOUR PRINTER HAS BEEN
TURNED OFF WHILE PRINTING THIS TEMPLATE. USE PATTERN
BELOW TO VERIFY CORRECT SCALING

6.000

1.000

3.00

IN.

HOLE SAW

5/16 DRILL

ALIGN EDGES AGAINST
RADIUS OF FENDER

USE SPRING LOADED
CENTER PUNCH TO
MARK HOLES

START WITH 1/8 DRILL
FOR PILOT HOLES

KIT275TMPLT_REV_A