Airaid 510-301 Installation Instructions

Installation Instructions

For Part Numbers:

510-301 700-462 Airaid Oiled Media Filter
511-301 701-462 SynthaMax Dry Media Filter - Red
512-301 702-462 SynthaMax Dry Media Filter - Black
513-301 703-462 SynthaMax Dry Media Filter - Blue

2005-11 Toyota Tacoma
2007-09 Toyota FJ Cruiser

4.0L V6

Component Identification

1. Airaid Premium Filter 1

2. Airaid Intake Tube 1

3. Cold Air Box 1

4. Air Box Lid 1

5. Filter Adapter 1

6. Hump Hose 1

7. Reducing Coupler 1

8. Airbox Gasket 1

9. Foam Weather Strip 1

10. 1/8 x 20 1/2” Vacuum Line 1

11. 1/8 NPT Barbed Fitting 1

12. 3/8 NPT Barbed Elbow 1

13. M8 CAB Mount 3

14. 8 mm x 1.25 x 16 Bolt 3

15. 5/16 Flat Washer 3

16. 1/4-20 x 1/2 Button Head Bolt 7

17. 1/4 Flat Washer 7

18. #8 spacer 2

19. #48 Hose Clamp 1

20. #64 Hose Clamp 1

21. #68 Hose Clamp 2

22. 8-32 Socket Head Screw 2

Note: This intake system is not compatible with the
factory engine cover.

Full color instructions can be viewed on our web site at Airaid.com. Use the Product Search function to find your part number, and click View Details.

A.

B.

Disconnect The Negative Battery Terminal.

1. Using a 10mm Socket, remove the two acorn nuts on

the top of the motor and remove the engine cover.

2. Loosen the clamp on the factory intake tube and
remove the two 8mm bolts securing the other end on
the inner fender. Slide the intake tube out from the in­ner fender hole and set it aside.

3. A.) Disconnect t he Mass Air Flow meter .
B.) Pr y the wir e ha r ness an ch or out of th e a ir box.
C.) Disconnect the cr an kcase br eat her line.

C.

4. Remove the factory airbox

Loosen the clamp on the throttle body side of the factory
airbox and remove the two 6mm bolts securing it to the
motor. Remove the entire airbox assembly from the ve­hicle.

Bracket

5. Install two of the M8 CAB Mounts (#13), hand tight,

into the weld nuts on the inner fender as shown. Use
the third CAB Mount to replace the 8mm bolt holding
the A/C bracket.

6. Apply the self adhesive, Foam Weatherstrip (#9) onto
the air inlet on the Cold Air Box (#3).

SPACER

7. Mount the Filter Adapter (#5) to the Cold Air Box, as

shown, using three 1/4-20 x 1/2” Button head Bolts
(#16) and 1/4” Flat Washers (#17).

7. Mount the Cold Air Box onto the CAB Mounts us­ing the three 8mm Bolts (#14) and 5/16 Flat Washers
(#15).

8. Transfer the Mass Air Flow sensor from the factory
airbox, into the Airaid Intake tube and secure using the
two #8 Spacers (#18) and 8-32 Socket Head screws
(#22) . Do not use the factory screws.

Hump Hose

Reducer

9. Install the 1/8”and 3/8” barbed fittings (#s 11 and 12)

into the Airaid Intake Tube as shown.

12. replace the OEM vacuum line on the fuel pressure
regulator with the supplied 20 1/2” 1/8” line. Connect
the 1/8” line to the small Fitting on the Intake tube.

10. Slide the Hump Hose (#6), and two #68 Hose
Clamps (#21), onto the Intake Tube as shown. Slide the
Reducing Coupler (#7) and the #48 (#19) and #64
Clamps (#20) on the other end of the Intake Tube. Leave
the Clamps loose for now.

13. Connect the factory crank case breather line to the
3/8 Barbed Elbow on the Intake Tube.

11. Install the Airaid Intake Tube onto the Cold Air Box
and the throttle body, align and tighten all four of the
Clamps. Reconnect the Mass Air Flow sensor.

13. Install the Airaid Premium Filter onto the Filter
Adapter inside of the airbox and tighten the clamp..

15. Place the Gasket (#8) onto the underside of the Air
Box Lid (#4) and peel off the protective film. Mount the
lid on the Air Box using four 1/4-20 x 1/2” Button Head
Bolts (#16), and 1/4” Flat washers (#17).

16. Double check your work!

Make sure there is no foreign material in the
intake path. Make sure all clamps, hoses, bolts,
and screws are tight. Double check the hood
clearance!

Reconnect the negative battery cable!

Pre Filter Option- Part Number 799-445

For maximum protection in the harshest of environ­ments Airaid offers a slip on Pre Filter.

- Prolongs Cleaning Intervals

- Water Repellant

- Free Flowing Protection

Thank you for purchasing the Airaid Intake System. Contact Airaid @ [phone] 8:00 AM - 5:00 PM MST weekdays for questions
regarding fit or instructions that are not clear to you. Your Airaid Intake System was carefully inspected and packaged. Check that no parts are
missing, or were damaged during shipping. If any parts are missing, contact Airaid. The air filter element is protected from direct exposure to wa­ter and debris; care should be taken not to drive through deep water. WATER INGESTION IS THE DRIVERS RESPONSIBILITY! The air filter
is reusable and should be cleaned periodically.

FILTER IDENTIFICATION

700-462 Airaid Oiled Media 701-462 Airaid SynthaMax Dry Media - Red

702-462 Airaid SynthaMax Dry Media - Black 703-462 Airaid SynthaMax Dry Media - Blue

For your Oiled media filter we

suggest using the AIRAID Filter

Tune-Up Kit!

P/N 790-551 Aerosol Spray
P/N 790-550 Squeeze Spray

Airaid Filter Co. 2688 E Rose Garden Ln. Phoenix AZ 85050 [phone] [e-mail] www.airaid.com

Synthamax Air Filters do not require oil.
Service air filter as needed by cleaning
with common non-petroleum all-purpose
household cleaner and water. Simple
Green®, Formula 409® or equivalent
works great. Apply cleaner to outside of
air filter and allow to soak. Then flush
filter clean from the inside out with a gar­den hose and repeat steps if necessary.
Do not apply high pressure water or air
to clean filter. Allow filter to air dry and
reinstall.

REV.12.9.13