Airaid 510-201 Installation Instructions

Installation Instructions

For Part Numbers:

510-201 700-458 Airaid Oiled Media Filter
511-201 701-458 SynthaMax Dry Media Filter - Red
512-201 702-458 SynthaMax Dry Media Filter - Black
513-201 703-458 SynthaMax Dry Media Filter - Blue

2007-09 Toyota FJ Cruiser 4.0L V6

C.A.R.B. E.O. Includes 2007
Vehicles Only… All Others Pending

Component Identification

1. Airaid Premium Filter 1

2. MAF Panel 1

3. Bottom Panel 1

4. Silicone Hump Hose 1

5. Left Gskt Support Frame 1

6. Right Gskt Support Frame 1

7. Weather Strip 21” 1

8. #64 Hose Clamp 2

9. 6-32x5/16” Screw 6

10. #6 Flat Washer 6

11. 6-32 Keps Nut 6

12. M8x1.25x16mm Hex Bolt 3

13. 1/4-20x1/2” Button Head Bolt 1

14. 1/4” Flat Washer 1

15. 1/4” Serrated Nut 1

16. 5/16” Flat Washer 3

17. Bracket 1

18. 3/16” Plastic Plug 2

19. Small Rubber Washer 2

Full color instructions can be viewed on our web site at Airaid.com. Use the Product Search function to find your part number, and click View Details.

1. Disconnect the negative battery cable.
Loosen the hose clamp on the factory intake
tube where it connects to the airbox.

2. With a 12mm socket, remove two bolts that
hold the intake tube to the fender.

3. Remove the complete intake tube from the
vehicle.

Lock 2 pieces together!

4. Unlatch the two clips that hold the cover on
the factory airbox and remove the cover and the
factory air cleaner.

7. Re-install the gasket assembly back into the
factory airbox as shown. Do not tamper with the
factory hydrocarbon filter, as this will void the
vehicle manufacturer’s warranty, and street le­gal status in the state of California.

5. Remove the rubber gasket from around the
factory air cleaner.

8. Install the two rubber washers (#19) onto the
two plastic plugs (#18) that are provided in the
hardware kit, and insert them into the two weep
holes in the factory air cleaner cover removed in
step #4, as shown

6. Lay the left and right gasket support frames
(#5) & (#6) on a workbench (see inset) and re­install the factory rubber gasket around the out­side as shown.

9. Re-install the factory airbox cover, and re-latch
both clips.

10. Assemble the Cool Air Dam panels (#2), and
(#3) using the six supplied screws (#9), washers
(#10), and nuts (#11), as shown.

11. Install the urethane hump hose (#4), and two
#64 hose clamps (#8) on the tube of the CAD as
close to the panel as possible. Leave the hose
clamps loose for now.

12. Install the bracket (#17) on the front of the
CAD usin g the 1/4-20 button head bolt (#13),

1/4” flat washer (#14), and 1/4” serrated nut
(#15), as shown. Just snug the bolt for now,
there will be some adjustment needed once the

CAD ha s been installed .

13. Install the CAD into the vehicle by aligning

the hump hose with the tube on the factory air­box, and then aligning the two holes in the bot­tom of the CAD, and the bracket, with the three
mounting holes on the inner fender. Install the
three supplied 8mm bolts (#12) and washers
(#15).

16. Double check your work!

Make sure there is no foreign material in the

14. Center the hump hose between the tube on
the factory airbox, and the tube on the CAD,
adjust for fit, and tighten the hose clamps.
Now tighten the button head bolt that holds
the bracket to the CAD.

17. Reconnect the negative battery
cable!

15. Install the Airaid Premium Filter (#1) on

the CAD tube and tighten the clamp. Next
install the weather strip (#7) on top of the
CAD as shown . For an easier install, start
at the fender side of the CAD and work your
way towards the radiator.

intake path. Make sure all clamps, hoses,
bolts, and screws are tight. Periodically check
the tightness of all hose clamps. Double check
the hood clearance.

Thank you for purchasing the Airaid Intake System. Contact Airaid @ [phone] 8:00 AM - 5:00 PM MST weekdays for questions
regarding fit or instructions that are not clear to you. Your Airaid Intake System was carefully inspected and packaged. Check that no parts are
missing, or were damaged during shipping. If any parts are missing, contact Airaid. The air filter element is protected from direct exposure to wa­ter and debris, care should be taken not to drive through deep water. WATER INGESTION IS THE DRIVERS RESPONSIBILTY! The air filter is
reusable and should be cleaned periodically.

FILTER IDENTIFICATION

700-458 Airaid Oiled Media 701-458 Airaid SynthaMax Dry Media - Red

702-458 Airaid SynthaMax Dry Media - Black 703-458 Airaid SynthaMax Dry Media - Blue

For your Oiled media filter we

suggest using the AIRAID Filter

Tune-Up Kit!

Synthamax Air Filters do not require oil.
Service air filter as needed by cleaning
with common non-petroleum all-purpose
household cleaner and water. Simple
Green®, Formula 409® or equivalent
works great. Apply cleaner to outside of
air filter and allow to soak. Then flush
filter clean from the inside out with a gar­den hose and repeat steps if necessary.
Do not apply high pressure water or air
to clean filter. Allow filter to air dry and
reinstall.

P/N 790-551 Aerosol Spray
P/N 790-550 Squeeze Spray

Airaid Filter Co. 2688 E Rose Garden Ln. Phoenix AZ 85050 [phone] [e-mail] www.airaid.com

REV.10.28.13