Airaid 450-204 Installation Instructions

Page 1
Installation Instructions
For Part Numbers:
450-204 700-462 Airaid Oiled Media Filter 451-204 701-462 SynthaMax Dry Media Filter - Red 452-204 702-462 SynthaMax Dry Media Filter - Black 453-204 703-462 SynthaMax Dry Media Filter - Blue
1999-04 Ford Mustang GT
Component Identification
1. Airaid Premium Filter 1
2. Airaid Intake Tube 1
3. Velocity Stack 1
4. Reducer Coupler 1
5. Hump Hose 1
6. Cool Air Dam 1
7. Weather Strip 17” 1
8. M6 - 1 x 25mm Hex Bolt 4
9. M6 x 20mm Button Head Bolt 1
10. ¼” Lock Washer 4
11. ¼” Flat Washer 1
12. MAF Gasket 2
13. #44 Hose Clamp 1
14. #56 Hose Clamp 1
15. #60 Hose Clamp 2
16. 5/8” x 3” Hose 1
17. Grommet 1
18. Plug Grommet 1
19. 1/2” NPT x 5/8” Barb 1
20. 1/2” NPT x 3/4” Barb 1
21. T-20 Security Torx Bit 1
A.
B.
C.
1. Disconnect the negative battery cable. A.) Loosen the hose clamp on the factory intake tube at the throttlebody. B.) Disconnect the crankcase breather tube from the factory air intake tube. C.) Dis­connect the idle bypass hose from the factory air in­take tube and remove the hard plastic 3/4” coupler from inside the rubber hose.
A.
MAF sensor
B.
C.
2. A.) Loosen the factory intake tube hose clamp on
the Mass Air Flow (MAF) sensor housing. B.) Care- fully remove the intake air temperature sensor from the factory intake tube(1999-01 models). C.) Using the supplied T-20 torx bit, remove two screws, and remove the MAF sensor from the MAF housing. Set the temp sensor and MAF sensor to the side for rein- stallation later.
3. Remove the bolt that holds the factory air filter canister to the inner fender. Next remove the factory air intake tube from the throttlebody, and then the MAF housing. Now with a twisting motion re­move the factory air filter canister from the vehicle.
CAD
MAF Housing
4. Remove the two factory grommets from the bottom
of the factory air filter canister and reinstall them into the holes in the inner fender.
3/4” Barbed Fitting
5/8” Barbed Fitting and Hose
Grommet or Plug
7. If your vehicle is equipped with an intake temp
sensor (1999-01), install the supplied grommet (#17) into the hole in the Airaid Intake Tube (#2), On later models (2002-04), install the grommet plug (#18) . Next install the two barbed fittings (#19 & #20) into the tube as shown. Now install the 5/8”x 3” hose (#16) onto the 5/8” barbed fitting.
5. Remove the four bolts that hold the MAF housing to the factory air filter canister. The bolts will not be re­used, but the MAF housing will be used in the next step.
#44 Hose Clamp
#56 Hose Clamp
8. Install the reducer coupler (#4) onto the throttle-
body end of the Airaid Intake Tube using the #56 hose clamp (#14) on the tube end, and the #44 hose clamp (#13) on the small end. Tighten only the large #56 clamp at this time.
Velocity Stack
6. Mount the factory MAF housing to the Airaid Cool Air Dam (#6) using four 6mmx25mm bolts (#8),
four lock washers (#10), two MAF gaskets (#12), and one velocity stack (#3). Refer to the line drawing at the top of this page for the proper sequence of how to install the parts.
6mmx20mm Button Head
9. Install the Airaid Premium Filter (#1) onto the ve-
locity stack inside of the CAD as shown and tighten the clamp. Next install the CAD assembly into the vehicle aligning the grommet posts into the factory grommets in the inner fender. Now secure the CAD to the inner fender well using the 6mmx20mm button head bolt (#9), and flat washer (#11).
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Second
First
10. Install the hump hose (#5) onto the factory MAF
housing using two #60 hose clamps (#15) as shown. Tighten only the clamp on the housing at this time.
13. Install the supplied weather strip (#7) onto the top of the CAD starting at the fender and working your way towards the radiator.
11. On 1999-01 Models, Carefully install the factory intake temp sensor into the grommet in the Airaid Intake Tube.
14. Double check your work!
Make sure there is no foreign material in the intake path. Make sure all clamps, hoses, bolts, and screws are tight. Double check the hood clearance!
12. Install the Airaid Intake Tube into the hump hose first, and then onto the throttlebody. Adjust for fit, and then tighten the two remaining hose clamps. Reconnect the crankcase breather hose to the 5/8”x 3” hose, and connect the idle bypass hose to the 3/4” barbed fitting. Now reinstall the MAF sensor onto the MAF housing using the factory screws.
15. Reconnect the negative battery cable!
Full color instructions can be viewed on our web site at Airaid.com. Use the Product Search function to find your part number, and click View Details.
Thank you for purchasing the Airaid Intake System. Contact Airaid @ (800) 498-6951 8:00 AM - 5:00 PM MST weekdays for questions regarding fit or instructions that are not clear to you. Your Airaid Intake System was carefully inspected and packaged. Check that no parts are missing, or were damaged during shipping. If any parts are missing, contact Airaid. The air filter element is protected from direct exposure to wa­ter and debris; care should be taken not to drive through deep water. WATER INGESTION IS THE DRIVERS RESPONSIBILTY! The air filter is reusable and should be cleaned periodically.
FILTER IDENTIFICATION
700-462 Airaid Oiled Media 701-462 Airaid SynthaMax Dry Media - Red
702-462 Airaid SynthaMax Dry Media - Black 703-462 Airaid SynthaMax Dry Media - Blue
For your Oiled media filter we
suggest using the AIRAID Filter
Tune-Up Kit!
P/N 790-551 Aerosol Spray P/N 790-550 Squeeze Spray
Synthamax Air Filters do not require oil. Service air filter as needed by cleaning with common non-petroleum all-purpose household cleaner and water. Simple Green®, Formula 409® or equivalent works great. Apply cleaner to outside of air filter and allow to soak. Then flush filter clean from the inside out with a gar­den hose and repeat steps if necessary. Do not apply high pressure water or air to clean filter. Allow filter to air dry and reinstall.
Airaid Filter Co. 2688 E Rose Garden Ln. Phoenix AZ 85050 (800) 498-6951 AiraidInfo@airaid.com www.airaid.com
REV.10.24.13
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