Airaid 300-269 Installation Instructions

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Installation Instructions
For Part Numbers:
300-269 720-472 Airaid Oiled Media Filter 301-269 721-472 SynthaMax Dry Media Filter - Red 302-269 722-472 SynthaMax Dry Media Filter - Black 303-269 723-472 SynthaMax Dry Media Filter - Blue
1994-02 Dodge Ram 2500/3500
Component Identification
1. Airaid Premium Filter 1
2. Airaid Intake Tube 1
3. Cool Air Box 1
4. Heat Shield 1
5. Silicone Reducer 1
6. Weather Strip 36 1/2” 1
7. 1/4 x 20 Button Head Screw 7
8. ¼” Flat Washer 7
9. 6mm Flange Nut 3
10. ¼” x 20 Flange Nut (Optional) 3
11. 1/4” Fender Washer 3
12. 1/4” ID Grommet 3
13. #64 Hose Clamp 1
14. #80 Hose Clamp 1
Full color instructions can be viewed on our web site at Airaid.com. Use the Product Search function to find your part number, and click View Details.
B.
A.
1. Disconnect the negative battery cables. A) Loosen the hose clamp on the factory tur bo in let
tube. B) Unfasten the Four clips on the right, left, and back side of the airbox. Remove the airbox lid and tube as an assembly and set aside.
2. Remove the factory air filter from the lower half of the factory airbox.
3. Locate the fender air scoop inside of the factory air box and remove it by pulling outward. The remaining factory airbox half can now be removed by simply pulling upward and off of the mounting studs on the inner fender well.
A
4. Attach the Intake Tube (#2) to the Cool Air Box,
(CAB) (#3) using three 1/4” Button Head Bolts (#7) and Flat Washers (#8) as shown. Do not fully tighten the bolts at this time.
B
A
B
5. A) Install the aluminum Heat Shield (#4) onto the CAB usin g the four 1/4” Button head Bolts (#7)
and the Flat washers (#8). Remove the protective film from Heat Shield. B) Install the silicone reducer (#5) on to the Airaid Intake Tube (#2) using the #80 (#14) Hose Clamp.
B
A
B
6. A) Remove the Factory 8mm fender bolt and set
aside, it will be reused later in step 8. B) Place the 1/4” I.D. Grommets (#12) over each of the three studs on the inner fender.
7. A) Insta ll th e CAB and Tube assembly onto the turbo inlet first, then rotate the assembly downward onto the inner fender studs. B) Secure the Silicone reducer to the turbo inlet using the # 64 Clamp (#13). C) Fu lly tighten the thr ee 1/4” Button Head Bolts from step 4.
8. A) Deter mine the stud size of your par ticular vehicle, and secure the CAB using the appropriate washers and nuts. Vehicles with SAE studs will use the 1/4” x 20 Flanged Nuts (#10) and three Fender washers (#11).Vehicles with Metric studs will use the 6mm Flanged Nuts (#9) and three Flat Washers (#11). B) Re install the Factory 8mm bolt thru the CAB and into it’s original location.
9. Install the Airaid Premium Filter (#1) onto the In­take tube as shown and tighten the clamp. Install the Weatherstrip (#6) onto the top edge of the CAB star­ing from the front and work your way back
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10. Double check your work!
Make sure there is no foreign material in the intake path. Make sure all clamps, hoses, bolts, and screws are tight.
11. Reconnect the negative battery cables!
Turbo Upgrade Install Options:
Airaid’s Part Number 300-269 can be installed on vehicles with aftermarket turbo inlets up to 5” with the use of pn KIT 140-500. Please contact Airaid, or your nearest Retailer, for other sizing options.
KIT 140-500
1 Qty 5” silicone Hump Hose 2 Qty # 80 Hose clamp
Thank you for purchasing the Airaid Intake System. Contact Airaid @ (800) 498-6951 8:00 AM - 5:00 PM MST week­days for questions regarding fit or instructions that are not clear to you. Your Airaid Intake System was carefully inspected and packaged. Check that no parts are missing, or were damaged during shipping. If any parts are missing, contact Airaid. The air filter element is protected from direct exposure to water and debris; care should be taken not to drive through deep water. WA­TER INGESTION IS THE DRIVERS RESPONSIBILTY! The air filter is reusable and should be cleaned periodically.
FILTER IDENTIFICATION
720-472 Airaid Oiled Media 721-472 Airaid SynthaMax Dry Media - Red
722-472 Airaid SynthaMax Dry Media - Black 723-472 Airaid SynthaMax Dry Media - Blue
For your Oiled media filter we
suggest using the AIRAID Filter
Tune-Up Kit!
P/N 790-551 Aerosol Spray P/N 790-550 Squeeze Spray
Synthamax Air Filters do not re­quire oil. Service air filter as needed by cleaning with common non-petroleum all-purpose house­hold cleaner and water. Simple Green®, Formula 409® or equiva­lent works great. Apply cleaner to outside of air filter and allow to soak. Then flush filter clean from the inside out with a garden hose and repeat steps if necessary. Do not apply high pressure water or air to clean filter. Allow filter to air dry and reinstall.
Airaid Filter Co. 2688 E Rose Garden Ln. Phoenix AZ 85050 (800) 498-6951 AiraidInfo@airaid.com www.airaid.com REV.10.23.13
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