Airaid 300-237 Installation Instructions

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Installation Instructions
For Part Numbers:
300-237 720-476 Airaid Oiled Media Filter 301-237 721-476 SynthaMax Dry Media Filter - Red 302-237 722-476 SynthaMax Dry Media Filter - Black 303-237 723-476 SynthaMax Dry Media Filter - Blue
2009-12 Dodge Ram 1500/2500/3500
5.7L V8
Component Identification
1. Airaid Premium Filter 1
2. Airaid Intake Tube 1
3. Cool Air Box 1
4. Silicone Reducer Coupler 1
5. Silicone Hump Hose 1
6. Filter Adapter 1
7. 1/2” x 22” Breather Hose 1
8. Weather Strip 33” 1
9 . 1/4-20 x 5/8” Hex Bolt 3
10. 1/4” Flat Washer 3
11. #52 Hose Clamp 1
12. #60 Hose Clamp 2
13. #64 Hose Clamp 1
14. Grommet 1
15. 1/2” x 90° Elbow 1
16. 1/2” x 1/2” Barbed Connector 1
17. 1/4”NPT x1/2” Barbed Fitting 1
18. 1/2” x 3/4” Barbed Connector 1
19. Adapter Gasket 1
20. Air Scoop Panel 1
21. #8 x 3/8” Pan Head Screw 2
Full color instructions can be viewed on our web site at Airaid.com. Use the Product Search function to find your part number, and click View Details.
Temperature Sensor
1. Disconnect the negative battery cable! Locate the temperature sensor on the air intake tube. Slide the red tab, squeeze the black tab on the electrical connector, and then disconnect the tem­perature sensor wiring harness. Now carefully, remove the sensor from the tube using a slow cir­cular motion. Save the sensor for reinstallation later. Disconnect the crankcase breather tube from the air filter box. Loosen one hose clamp at each end of the air intake tube and remove it from the vehicle.
2. Lift up the front of the engine beauty cover, and then pull it towards you to remove it from the vehi­cle. It is only held in position by rubber grommets.
3. Using a 13mm socket, remove the two bolts that hold the air cleaner mount to the inside right fend­er. Save them for reinstallation in step #10.
4. Rock the airbox back and forth as you are lift­ing it straight up to remove it from the vehicle. It is only held in by grommets.
Gasket
Filter Adapter
7. Install the adapter gasket (#19) and filter adapter
(#6) into the CAB using three 1/4-20 x 5/8” bolts (#9) and flat washers (#10) as shown. Refer to the
line drawing above for reference.
5. Remove and save three grommets from the bot­tom of the factory airbox. They will be reused in step #6.
Fitting
1/4” Bolts From Step #7
8. Install the 1/4” NPT x 1/2” barbed fitting (#17)
into the filter adapter as shown.
6. Install the three grommets removed in step #5 into the bottom of the Airaid Cool Air Box (CAB) (#3) at the locations shown here.
Air Scoop Panel
9. Install the air scoop panel (#20) onto the scoop of
the CAB using two #8 x 3/8” self tapping screws (#21) as shown.
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Factory Elbow
Barbed Fitting
10. Install the CAB into the vehicle by aligning the
grommets over the locating pins on the factory air­box mount. Reinstall the factory bolts into the fend­er that were removed in step #3.
13. Reinstall the factory beauty cover making sure that the grommets are aligned with the grommet posts and that the crankcase breather hose is aligned in the slot on the side of the cover.
1/2” Hose
11. Remove the factory hard plastic breather tube
from the rubber elbow behind the oil filler neck and then install the supplied 1/2” x 3/4” plastic reducing coupler (#18), into the factory rubber elbow as shown. Next, connect the supplied 1/2” x 22” hose (#7) to the coupler.
Coupler
A.
B.
14. A.) Install the supplied hump hose (#5) onto
the filter adapter using one #60 hose clamp (#12) and one #64 hose clamp (#13). B.) Install the re­ducing coupler (#4) onto the throttlebody using one #52 hose clamp (#11) and one #60 hose clamp (#12). Leave the clamps loose for now.
1/2” x 3/4”
1/2” x 1/2”
Rubber Elbow
12. Install the supplied 1/2” x 1/2” plastic coupler
(#16) into the 1/2” hose from step #11. Next con­nect the 1/2” rubber elbow (#15) between the 1/2” connector and the barbed fitting on the filter adapt­er.
15. Install the supplied grommet (#14) into the hole in the Airaid Intake tube(#2). Next carefully install the factory intake air temperature sensor into the grommet
Coupler
18. Double check your work!
Make sure there is no foreign material in the intake path. Make sure all clamps, hos­es, fasteners, and wiring connections are tight.
19. Reconnect the negative battery cable!
16. Install the Airaid Intake tube into the hump
hose first, and then into the coupler on the throttle­body. Tighten all four hose clamps, and then re­connect the intake air temperature sensor wiring harness.
Thank you for purchasing the Airaid Intake System. Contact Airaid @ (800) 498-6951 8:00 AM - 5:00 PM MST weekdays for questions regarding fit or instructions that are not clear to you. Your Airaid Intake System was carefully inspected and packaged. Check that no parts are missing, or were damaged during shipping. If any parts are missing, contact Airaid. The air filter element is protected from direct exposure to water and debris; care should be taken not to drive through deep water. WATER INGESTION IS THE DRIVERS RESPONSIBILTY! The air filter is reusable and should be cleaned periodically.
17. Install the Airaid Premium Filter (#1) onto the filter adapter and tighten the clamp. Next install the weather strip (#8) on the top of the CAB as shown. (Hint: Start at one end of the CAB and
work your way towards the other end.)
720-476 Airaid Oiled Media 721-476 Airaid SynthaMax Dry Media - Red
722-476 Airaid SynthaMax Dry Media - Black 723-476 Airaid SynthaMax Dry Media - Blue
For your Oiled media filter we
suggest using the AIRAID Filter
Tune-Up Kit!
FILTER IDENTIFICATION
Synthamax Air Filters do not require oil. Service air filter as needed by cleaning with common non-petroleum all-purpose household cleaner and water. Simple Green®, Formula 409® or equivalent works great. Apply cleaner to outside of air filter and allow to soak. Then flush filter clean from the inside out with a gar­den hose and repeat steps if necessary. Do not apply high pressure water or air to clean filter. Allow filter to air dry and reinstall.
P/N 790-551 Aerosol Spray P/N 790-550 Squeeze Spray
Airaid Filter Co. 2688 E Rose Garden Ln. Phoenix AZ 85050 (800) 498-6951 AiraidInfo@airaid.com www.airaid.com
REV.10.22.13
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