Airaid 300-220 Installation Instructions

Installation Instructions
For Part Numbers:
300-220 720-472 Airaid Oiled Media Filter 301-220 721-472 SynthaMax Dry Media Filter - Red 302-220 722-472 SynthaMax Dry Media Filter - Black 303-220 723-472 SynthaMax Dry Media Filter - Blue
2003-08 Dodge Ram 1500/2500/3500
5.7L V8
Component Identification
1. Airaid Premium Filter 1
2. Airaid Intake Tube 1
3. Cool Air Box 1
4. Reducing Coupler 1
5. Urethane Hump Hose 1
6. Filter Adapter 1
7. Weather Strip 33” 1
8. 1/4-20 X 5/8” Hex Bolt 3
9. 1/4” Flat Washer 3
10. #52 Hose Clamp 1
11. #56 Hose Clamp 1
12. #60 Hose Clamp 2
13. Grommet 1
14. Rubber Cap 1
15. 1/2” x 90° Elbow 1
16. #14 Speed Clamp 1
17. #16 Speed Clamp 2
18. #22 Speed Clamp 2
19. 1/4”NPT x1/2” Barbed Fitting 1
20. 1/2” x 3/4” Barbed Connector 1
21. 1/2” x 5/8” Barbed Connector 1
22. 1/4”NPT Hex Plug 1
23. 1/2” x 4 1/2” Breather Hose 1
24. 3/4” x 2” Breather Hose 1
25. Adapter Gasket 1
Full color instructions can be viewed on our web site at Airaid.com. Use the Product Search function to find your part number, and click View Details.
1. Disconnect the negative battery cable! Loosen the hose clamp on the flexible intake tube at the airbox lid. Disconnect the breather hose go­ing into the factory airbox lid. Slide the flexible tube off of the lid and lift the airbox assembly straight up and out of the vehicle. 2003 Models: Disconnect the breather hose from the back of the resonator.
2. Squeeze the tab on the connector and discon­nect the intake temperature sensor wiring harness on the front of the resonator. Next remove the two bolts that secure the resonator to the engine. Lift the resonator up at the front, and remove it from the vehicle.
3. Remove the factory seal from the throttle body.
4. Using a 13mm socket, remove two bolts hold-
7. Install the three grommets removed in step # 6 into the bottom of the Airaid Cool Air Dam (CAD) (#3) at the locations shown here.
5. Gently twist the air temperature sensor counter­clockwise and remove it from the resonator. The sensor will be reinstalled in step #11.
Gasket
Filter Adapter
8. Install the adapter gasket (#25) and filter adapter
(#6) into the CAD using three 1/4-20 x 5/8” bolts (#8) and flat washers (#9) as shown. Refer to the
line drawing above for reference.
6. Remove and save three grommets from the bot­tom of the factory airbox. They will be reused in step #7.
9. Install the CAD into the vehicle by aligning the grommets over the locating pins on the factory airbox mount. Reinstall the factory bolts in the fender that were removed in step #4. Next install the 1/4”NPT x 1/2” barbed fitting (#19) into the
CAD. 2003 Models: Install the 1/4”NP T plug (#22) in
place of the barbed fitting.
10. Install the supplied reducing coupler (#4), onto the throttle body using one #52 hose clamp (#10) on the throttlebody and one #56 hose clamp (#11) on the open end. Install the hump hose (#5) with two #60 hose clamps (#12) onto the CAD.
13. 2003 Models: Reconnect the factory br ea th- er hose using the 1/2” x 5/8” connector (#21) and 1/2” x 4 1/2” breather hose. Secure the ends with the #16 speed clamps (#17), and the #22 speed clamps (#18) as shown.
11. Install the supplied grommet (#13) into the Airaid intake tube(#2). Next, carefully install the factory air intake temperature sensor into the grommet in the tube. Make sure it is fully seated into the grommet.
14. Install the Airaid Premium Filter (#1) onto the tube on the filter adapter and tighten the clamp. Next install the weather strip (#7) on the top of the Quick Fit Panel as shown. (Hint: Start at one end
of the CAD and work your way towards the other end.)
12. Install the Airaid intake tube into the hump hose first, and then into the reducing coupler. Ad­just for fit, and then tighten all four hose clamps. 2004-08 Models: Recon nect th e br eather by sliding the 3/4” x 2” hose (#24) over the factory breather tube. Next insert the 1/2” to 3/4” barbed connector (#20) into the 3/4” hose. Now connect the 1/2” rubber elbow (#15) between the 1/2” barbed fitting on the CAD and the previous fitting. Now slide the rubber cap (#14) over the nipple on the Airaid intake tube and secure it with the #14 speed clamp (#16).
16. Double check your work!
Make sure there is no foreign material in the intake path. Make sure all clamps, hoses, fasteners, and wiring connections are tight.
17. Reconnect the negative bat­tery cable!
Thank you for purchasing the Airaid Intake System. Contact Airaid @ (800) 498-6951 8:00 AM - 5:00 PM MST week­days for questions regarding fit or instructions that are not clear to you. Your Airaid Intake System was carefully inspected and packaged. Check that no parts are missing, or were damaged during shipping. If any parts are missing, contact Airaid. The air filter element is protected from direct exposure to water and debris; care should be taken not to drive through deep water. WA­TER INGESTION IS THE DRIVERS RESPONSIBILTY! The air filter is reusable and should be cleaned periodically.
FILTER IDENTIFICATION
720-472 Airaid Oiled Media 721-472 Airaid SynthaMax Dry Media - Red
722-472 Airaid SynthaMax Dry Media - Black 723-472 Airaid SynthaMax Dry Media - Blue
For your Oiled media filter we
suggest using the AIRAID Filter
Tune-Up Kit!
P/N 790-551 Aerosol Spray P/N 790-550 Squeeze Spray
Synthamax Air Filters do not re­quire oil. Service air filter as need­ed by cleaning with common non­petroleum all-purpose household cleaner and water. Simple Green®, Formula 409® or equivalent works great. Apply cleaner to outside of air filter and allow to soak. Then flush filter clean from the inside out with a garden hose and repeat steps if necessary. Do not apply high pressure water or air to clean filter. Allow filter to air dry and reinstall.
Airaid Filter Co. 2688 E Rose Garden Ln. Phoenix AZ 85050 (800) 498-6951 AiraidInfo@airaid.com www.airaid.com
REV.11.5.13
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