Airaid 300-156 Installation Instructions

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Installation Instructions
For Part Numbers:
300-156 700-450 Airaid Oiled Media Filter 301-156 701-450 SynthaMax Dry Media Filter - Red 302-156 702-450 SynthaMax Dry Media Filter - Black 303-156 703-450 SynthaMax Dry Media Filter - Blue
2004-08 Dodge Durango 2007-08 Chrysler Aspen
5.7L V8
Component Identification
1. Airaid Premium Filter 1
2. MAF Panel 1
3. Front Panel 1
4. Air Filter Adapter 1
5. 3/4” x 25” Hose 1
6. Airaid Intake Tube 1
7. Hump Hose 1
8. Coupler 1
9. Weather Strip 17” 1
10. 6 - 32 x 5/16” Screw 4
11. #6 Flat Washer 4
12. 6 - 32 Keps Nut 4
13. ¼ - 20 x ½” Button Head Screw 2
14. ¼” Flat Washer 2
15. Nylon Fitting 1
16. #24 Speed Clamp 2
17. Rubber Grommet 1
18. #60Hose Clamp 4
Full color instructions can be viewed on our web site at Airaid.com. Use the Product Search function to find your part number, and click View Details.
1. Disconnect the negative battery cable.
Remove the valve cover breather hose from the factory air box lid. Loosen the hose clamps on both sides of the factory intake tube.
2. Unsnap the factory intake tube baffle from the fan shroud and then remove the factory intake tube assembly from the vehicle.
3. Unlatch the clips that secure the air box lid to the air box base, and remove the air box lid from the vehicle. Using a 13mm socket, re­move the air box base from the engine com­partment.
4. Using a flat blade screwdriver, carefully un­snap the air box base inlet from the air box base and remove it. Reinstall the factory air box base into the engine compartment without the inlet.
7. Remove the factory air temperature sensor from the resonator by turning it counter clock­wise and pulling it straight out (save for reuse).
5. Carefully disconnect the factory air tempera­ture sensor wiring harness from the sensor in the resonator.
8. Remove the factory orange seal from the throttle body.
6. Remove the oil fill cap from the valve cover. Using a 10mm socket, loosen the two factory resonator bolts. Remove the resonator from the engine and then replace the oil fill cap.
9. Assemble the Airaid Quick Fit Panels (#2, #3) using four 6 - 32 x 5/16” screws (#10), #6 flat washers (#11), and 6 - 32 keps nuts (#12). Next, install the air filter adapter (#4) using two ¼ - 20 x ½” button head screws (#13) and ¼” flat washers (#14).
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10. Install the nylon fitting (#15) into the air filter adapter as shown.
11. Install the Quick Fit Panels onto the top of the factory air box base. Relatch the factory clips onto the tabs on the Quick Fit Panels.
12. Remove the factory breather hose. Connect one end of the ¾” x 25” hose (#5) to the nylon fitting and the other to the oil fill nipple as shown. Secure each end using one #24 Speed Clamp (#16). Adjust the nylon fitting down­ward to clear the Airaid Intake Tube assembly.
13. Install the rubber grommet (#17) and factory air temperature sensor into the Airaid Intake Tube (#6).
16. Reconnect the factory air temperature sen­sor wiring harness to the sensor.
14. Install the hump hose (#7) and coupler (#8) onto the Airaid Intake Tube using four #60 hose clamps (#18). The coupler is positioned on the throttle body end and the hump hose is posi­tioned on the air filter adapter end of the tube.
17. Install the Airaid Premium Filter (#1) onto the end of the air filter adapter. Install the weather strip (#9) onto the top of the Airaid Quick Fit Panels. (Note: start from one end and work your
way around to insure proper alignment of the weather strip.)
15. Install the Airaid Intake Tube assembly onto the engine with the hump hose end towards the air filter adapter. Adjust the assembly for fit and then tighten the four hose clamps.
18. Double check your work!
Make sure there is no foreign material in the intake path. Make sure all clamps, hoses, bolts, and screws are tight.
19. Reconnect the negative bat­tery cable!
Thank you for purchasing the Airaid Intake System. Contact Airaid @ (800) 498-6951 8:00 AM - 5:00 PM MST weekdays for questions regarding fit or instructions that are not clear to you. Your Airaid Intake System was carefully inspected and packaged. Check that no parts are missing, or were damaged during shipping. If any parts are missing, contact Airaid. The air filter element is protected from direct exposure to wa­ter and debris; care should be taken not to drive through deep water. WATER INGESTION IS THE DRIVERS RESPONSIBILITY! The air filter is reusable and should be cleaned periodically.
FILTER IDENTIFICATION
700-450 Airaid Oiled Media 701-450 Airaid SynthaMax Dry Media - Red
702-450 Airaid SynthaMax Dry Media - Black 703-450 Airaid SynthaMax Dry Media - Blue
For your Oiled media filter we
suggest using the AIRAID Filter
Tune-Up Kit!
Synthamax Air Filters do not require oil. Service air filter as needed by cleaning with common non-petroleum all-purpose household cleaner and water. Simple Green®, Formula 409® or equivalent works great. Apply cleaner to outside of air filter and allow to soak. Then flush filter clean from the inside out with a gar­den hose and repeat steps if necessary. Do not apply high pressure water or air to clean filter. Allow filter to air dry and reinstall.
P/N 790-551 Aerosol Spray P/N 790-550 Squeeze Spray
Airaid Filter Co. 2688 E Rose Garden Ln. Phoenix AZ 85050 (800) 498-6951 AiraidInfo@airaid.com www.airaid.com
REV.11.4.13
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