Airaid 250-218 Installation Instructions

Page 1
Installation Instructions
For Part Numbers:
250-218 720-475 Airaid Oiled Media Filter 251-218 721-475 SynthaMax Dry Media Filter - Red 252-218 722-475 SynthaMax Dry Media Filter - Black 253-218 723-475 SynthaMax Dry Media Filter - Blue
2005-07 Chevrolet Corvette C6
Component Identification
1. Airaid Premium Filter 1
2. Airaid Intake Tube 1
3. Urethane Hump Hose 1
4. Coupler 1
5. Drivers Side Air Dam 1
6. Passenger Side Air Dam 1
7. Weather Strip 10 1/2” 2
8. 8-32 x 3/8” Button Head Screw 2
9. M4 Pan Head Screw 2
10. #8 Flat Washer 4
11. M4 Clip Nut 2
12. Small Rubber Washer 4
13. #60 Hose Clamp 3
14. #64 Hose Clamp 1
Full color instructions can be viewed on our web site at Airaid.com. Use the Product Search function to find your part number, and click View Details.
Coupler
1. Disconnect negative battery cable. Push the tab on the factory breather hose and discon­nect it from the fitting in the factory coupler. Loosen the three hose clamps on the factory intake tube.
#64 Hose Clamp
#60 Hose Clamp
MAF
Factory Tube
2. Lift the factory intake tube up and remove the Mass Air Flow (MAF) sensor fr om the coupler a nd
slide it out of the way. Next remove the coupler from the throttlebody, and then remove the factory intake tube and filters from the vehicle as an assembly.
3. Remove the barbed fitting from the factory cou­pler. It will be reused in step #4.
4. Reinstall the barbed fitting removed in step #3 into the Airaid hump hose (#3) as shown. Install one #64 hose clamp (#14) onto the back of the hump hose, and one #60 hose clamp on the front.
7. Attach the two air dams (#s 5&6) to the Airaid intake tube as shown using two 8-32 x 3/8” screws (#8), and two #8 flat washers (#10). Leave the screws slightly loose for adjustment later. Refer to the line
drawing at the top of this page for reference.
Next install the supplied coupler (#4) onto the Airaid intake tube as shown using two #60 hose clamps (#13). Tighten only the clamp on the tube.
5. Remove the two factory grommets from the facto­ry intake tube. They will be reused in step #6.
8. Install the Airaid Premium Filter into the area in front of the radiator. It will be attached to the Airaid intake tube in step #11.
6. Install the factory grommets removed in step #5 into the Airaid intake tube (#2).
Hump Hose
MAF Sensor
9. Install the hump hose with the #64 hose clamp on
the throttlebody. Adjust it so that the breather hose aligns with the barbed fitting, and reconnect the breather. Tighten the hose clamp on the throttlebody. Reinstall the MAF sensor into the hump hose making sure the “Flow” arrow is pointing towards the engine. Tighten the remaining hose clamp.
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Air Dam
12. Double check your work!
Make sure there is no foreign material in the intake path. Make sure all clamps, hoses, bolts, and screws are tight.
13. Reconnect the negative battery cable!
Clip Nut
10. Install the Airaid intake tube assembly aligning
the grommets over the locating pins on the top of the radiator shroud, and the coupler onto the MAF sen­sor. Slide one clip nut (#11) onto the radiator shroud with one rubber washer (#12) on the top and then align the air dam over the M4 Clip nut. Add one more rubber washer on top of the air dam, and then secure it with one #8 washer (#10) and one M4 Pan Head Screw (#9). Repeat the same procedure for the passenger side. Now tighten the two 8-32 screws that hold the air dams to the Airaid intake tube. Refer to the line drawing on the first page for further clarifica­tion. Tighten the final hose clamp on the MAF sen­sor.
Thank you for purchasing the Airaid Intake System. Contact Airaid @ (800) 498-6951 8:00 AM - 5:00 PM MST weekdays for questions regarding fit or instructions that are not clear to you. Your Airaid Intake System was carefully inspected and packaged. Check that no parts are missing, or were damaged during shipping. If any parts are missing, contact Airaid. The air filter element is protected from direct exposure to wa­ter and debris; care should be taken not to drive through deep water. WATER INGESTION IS THE DRIVERS RESPONSIBILITY! The air filter is reusable and should be cleaned periodically.
11. Install the supplied weather strips (#7) on top of the air dams as shown. Pull the Airaid Premium Fil­ter up and secure it onto the Airaid intake tube with the supplied hose clamp.
FILTER IDENTIFICATION
720-475 Airaid Oiled Media 721-475 Airaid SynthaMax Dry Media - Red
722-475 Airaid SynthaMax Dry Media - Black 723-475 Airaid SynthaMax Dry Media - Blue
For your Oiled media filter we
suggest using the AIRAID Filter
Tune-Up Kit!
Synthamax Air Filters do not re­quire oil. Service air filter as need­ed by cleaning with common non­petroleum all-purpose household cleaner and water. Simple Green®, Formula 409® or equivalent works great. Apply cleaner to outside of air filter and allow to soak. Then flush filter clean from the inside out with a garden hose and repeat steps if necessary. Do not apply high pressure water or air to clean filter. Allow filter to air dry and reinstall.
P/N 790-551 Aerosol Spray P/N 790-550 Squeeze Spray
Airaid Filter Co. 2688 E Rose Garden Ln. Phoenix AZ 85050 (800) 498-6951 AiraidInfo@airaid.com www.airaid.com
REV.12.12.13
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