Airaid 200-612-P Installation Instructions

Installation Instructions Part Number: 200-612-P Poweraid Spacer With Powerport For Most 99-02 GM Trucks and SUVs W/
4.8L,5.3L,6.0L Gas Engines & 2004 GTO 5.7L
Parts List
#1 Poweraid Spacer x1 #2 6mmx55mm Bolts x3 #3 6mm Flat Washers x3 #4 Fiber Gasket x2 #5 Linkage Plates x3 #6 6mmx16mm Screws x3 #7 1/16” NPT Fitting x1 #8 1/16” NPT Plugs x2
Tools Required For Installation
4mm & 10mm Socket
5/16” Socket
Ratchet and Extension
Photo shown with other manufacturer’s products
Thank you for purchasing the Poweraid Throttle Body Spacer. Please read the in­struction manual carefully before proceeding with the installation. Contact AIRAID @ (800) 498-6951 8:00 AM - 5:00 PM MST Weekdays for questions regarding fit or instructions that are not clear to you. Your Poweraid Throttle Body Spacer was carefully inspected and packaged. Check that no parts are missing, or were damaged during shipping. If any parts are missing, please contact AIRAID.
5/32” Allen Wrench
* Optional: Included in the hardware pack is (1) 3/16” vacuum fitting, this may be used for a vacuum gauge. If PowerPorts are utilized, install necessary fittings before installing spacer on vehicle. Ot he r 1/16” NPT fittings m a y be installed , such as power adders.
Thank you for selecting AIRAID.
1. Disconnect the negative battery cable! Loosen one bolt and remove the beauty cover. Pry the tube from the clamp on the radiator hose. Loosen the hose clamps on each end of the intake tube and remove the tube.
2. Using a 10mm socket, remove three nuts on the throttle body.
3. Using a 4mm socket, remove the three studs that hold the throttle body to the intake mani­fold. No need to remove the throttle body, leave it hang where it is.
5. Install the three linkage plates (#5) with the three flat head screws (#6) as shown, pointing towards the front of the vehicle.
4. Using a 5/16” socket, remove and save the three bolts that hold the throttle cable bracket to the intake manifold.
6. Make sure the direction of the airflow is cor­rect on the Poweraid Spacer (#1), then with the gasket (#4) on the throttle body side, slide the Poweraid between the throttle body and the intake manifold. Install the top bolt (#2) and washer (#3) first, then the two bottom bolts and washers.
8. Inspect & test the throttle linkage for full open and closed travel before driving. Some cruise and kickdown cables may require adjustment. Please refer to vehicles service manual for proper adjustment.
9. Re-install the intake tube and beauty cover. Refer to step #1.
7. Re-install the bolts from step #4 into the three linkage plates. Some adjusting of the link­age plates may be required.
10.. Re-connect the negative battery cable!
Please refer to a nitrous oxide manufacturer for proper application for your vehicle. Be sure to follow the manu-
The Sound of Power…. The “Whistle” means
it’s working!
facture’s instruc tions and warnings when using nitrous oxide.
Contact your nearest Airaid dealer for an Airaid Intake System for your car, truck or SUV.
Instructions Revision
11/08/06
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