Airaid 200-268 Installation Instructions

Installation Instructions
For Part Numbers:
2007-08 Chevrolet Silverado 2500HD/3500HD/Suburban 2500 2007-08 GMC Sierra 2500HD/3500HD/Yukon XL 2500
6.0L V8 *New Body Style Only With Mechanical Fan
Component Identification
1. Airaid Premium Filter 1
2. Airaid Intake Tube 1
3. Cold Air Box 1
4. Filter Adapter 1
5. Urethane Hump Hose 1
6. Coupler w/ #68 Hose Clamp 1
7. 3/8”x 8” Breather Hose 1
8. Weather Strip 25” 1
9. 1/4-20 x 1/2” Button Head Bolt 3
10. ¼” Flat Washer 3
11. #64 Hose Clamp 2
12. 1/4 NPT x 3/8 Barbed Fitting 1
13. Edge Clip Cable Tie 1
Full color instructions can be viewed on our web site at Airaid.com. Use the Product Search function to find your part number, and click View Details.
A
1. Disconnect the negative battery cable. Remove the engine cover by simply pulling up on it and sliding out from the vehicle.
2. Pull the PCV breather line from the Factory intake tube.
3.A.) Loosen the cla mps secur ing the factor y intake tube to the throttlebody and the Mass Air Flow Meter , or MAF. B.) Separ at e the hose anch or from the fact or y intake and remove the factory tube.
B
4. Remove the plastic PCV breather line from the facto-
ry hard line. A standard screwdriver works well for de­pressing the locking tab in the coupling.
7. Secure the wiring harness to the inner fender as shown using the Edge Clip Cable Tie (#13).
5. Disconnect the MAF sensor and remove the factory airbox and sensor from the vehicle. The airbox is secured to the vehicle with grommets and simply lifts out.
C
8. Install the Filter Adapter (#4) onto the Cold Air Box or CAB (#3) as shown using the three 1/4-20 Button Head Screws (#9) and 1/4” Flat Washers (#10).
6. Remove the four tray bolts and the airbox mounting tray. Three of the bolts will be reused in step 8.
B
B
9. Install the CAB into the engine compartment and se- cure using three of the tray bolts from step 6.
A
Second
First
10. Transfer the Mass Air Flow sensor from the factory airbox onto the Filter adapter. Reconnect the MAF.
13. Install the 3/8” Breather Hose (#7) onto the Barbed
fitting and factory hard line.
11. A) Install t he 1/4” NPT Bar bed Fitting (#12)into the Airaid Intake Tube(#2).
B) Install the Hu mp Hose (#5) , Coupler (#6) an d clamps (#11) onto the Intake Tube as shown. Leave the clamps loose for now.
14. Install the Airaid Premium Filter (#1) onto the Filter
Adapter, and tighten the hose clamp. Install the weather strip (#8) onto the Airaid Cold Air Box. (Hint: Start
from one corner and work your way around for ease of install.)
12. Install the Airaid Intake Tube assembly onto the MAF fir st , a nd then onto the thr ottlebody. Adjust for
fit, and tighten all hose clamps. Reinstall the hose an­chor into the Airaid Intake Tube.
15..Reinstall the engine cover.
Double check your work!
Make sure there is no foreign material in the intake path. Make sure all clamps, hoses, bolts, and screws are tight. Double check the hood clearance.
Reconnect the negative battery cable!
WARNING! If your vehicle ha s a Vehicle Emission Cont r ol Infor mation d ecal affixed to the factor y air box , a
new replacement label must be obtained and installed in a readily visible position in the engine compartment in order to remain CARB compliant. Failure to do so will prevent the vehicle from passing a smog check. Replacement labels can be ordered from your local dealership. Regulations state that the VECI label shall not be affixed to any equipment which is easily detached from the vehicle. Label placement, under the hood on a painted surface is recommended.
Thank you for purchasing the Airaid Intake System. Contact Airaid @ (800) 498-6951 8:00 AM - 5:00 PM MST weekdays for questions regarding fit or instructions that are not clear to you. Your Airaid Intake System was carefully inspected and packaged. Check that no parts are missing, or were damaged during shipping. If any parts are missing, contact Airaid. The air filter element is protected from direct exposure to wa­ter and debris; care should be taken not to drive through deep water. WATER INGESTION IS THE DRIVERS RESPONSIBILITY! The air filter is reusable and should be cleaned periodically.
FILTER IDENTIFICATION
720-472 Airaid Oiled Media 721-472 Airaid SynthaMax Dry Media - Red
722-472 Airaid SynthaMax Dry Media - Black 723-472 Airaid SynthaMax Dry Media - Blue
For your Oiled media filter we
suggest using the AIRAID Filter
Tune-Up Kit!
P/N 790-551 Aerosol Spray P/N 790-550 Squeeze Spray
Airaid Filter Co. 2688 E Rose Garden Ln. Phoenix AZ 85050 (800) 498-6951 AiraidInfo@airaid.com www.airaid.com
Synthamax Air Filters do not require oil. Service air filter as needed by cleaning with common non-petroleum all-purpose household cleaner and water. Simple Green®, Formula 409® or equivalent works great. Apply cleaner to outside of air filter and allow to soak. Then flush filter clean from the inside out with a gar­den hose and repeat steps if necessary. Do not apply high pressure water or air to clean filter. Allow filter to air dry and reinstall.
REV.11.12.13
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