Airaid 200-240 Installation Instructions

Installation Instructions

For Part Numbers:

200-240 700-422 Airaid Oiled Media Filter
201-240 701-422 SynthaMax Dry Media Filter - Red
202-240 702-422 SynthaMax Dry Media Filter - Black
203-240 703-422 SynthaMax Dry Media Filter - Blue

This Is Not A Complete Kit
This Is A Retro Fit Kit
To Be Used Only With Airaid Part # 200-102

1999-00 Cadillac Escalade
1996-99 Chevrolet/GMC Pickup C/K 1500
1996-00 Chevrolet/GMC Pickup C/K 2500, C/K 3500
1996-99 Chevrolet/GMC Suburban C/K 1500, C/K 2500
1996-00 Chevrolet Tahoe/GMC Yukon

4.3L V6, 5.0L V8, 5.7L V8

Component Identification

1. Airaid Premium Filter 1

2. MAF Panel 1

3. Bottom Panel 1

4. End Panel 1

5. Weather Strip 25 1/4” 1

6. 1/4” Flat Washer 1

7. #6 Flat Washer 9

8. 6-32 x 5/16” Phillips Screw 9

9. 6-32 Keps Nut 9

10. 5/16-18 x 1” Hex Bolt 2

11. 5/16” Flat Washer 2

12. 5/16” Nylock Nut 2

13. 1/4-20 x 1/2” Hex Bolt 1

14. 1/4-20 Serrated Nut 1

15. Rubber Trim 12 1/2” 1

Full color instructions can be viewed on our web site at Airaid.com. Use the Product Search function to find your part number, and click View Details.

Mass Air Flow sensor

Temperature Sensor

1. Disconnect the negative battery cable.
VERY CAREFULLY! Remove th e air inta ke tem-

perature sensor first, and then the grommet from the air
intake tube and set them aside. T here is no need to dis-

connect the wiring harness on the temp sensor.

Loosen the two hose clamps on the stainless steel cou­pler that connects the air intake tube to the Mass Air
Flow (MAF) sensor .
Loosen the hose clamp on the air filter and remove it
from the vehicle.

2. Remove the two nuts and washers from the bolts that
secure the air intake tube to the inner fender. Save the 3”
x 2” plate from the bottom of the fender for reinstalla­tion in step #7. Remove the intake tube from the vehicle.

3. Assemble the three Cold Air Dam (CAD) panels (#s
2, 3, &4) as shown using nine 6-32 screws (#8), nine #6
washers (#7), and nine nuts (#9).

Rubber Trim

4. Install the supplied rubber trim (#15) into the hole in
the MAF Panel (#2) as shown.

5. Insert the air intake tube that was removed in step #1

thru the hole in the MAF panel and then rotate it clock-
wise so that the holes in the bracket on the tube line up
with the two holes in the bottom panel.

6. Install the stainless steel coupler removed in step #1
onto the air intake tube and tighten only the hose clamp
on the tube.

Temp Sensor & Grommet

MAF Sensor

7. Install the CAD/Tube assembly into the vehicle as

shown using two supplied 5/16”x 1” bolts (#10) thru the
3” x 2” plate (saved from step #2 ) up thru the fender
well, thru the CAD, and thru the bracket on the intake
tube, secured with two supplied 5/16” flat washers (#11)
and two 5/16” nylock nuts (#12). Next secure the CAD
to the side fender well using one 1/4” hex bolt (#13),
1/4” flat washer (#6), and 1/4” serrated nut (#14). Refer
to the line drawing above if needed.

10. Double check your work!

Make sure there is no foreign material in the
intake path. Make sure all clamps, hoses, bolts,
nuts, connectors, and screws are tight.

8. Connect the MAF sensor to the stainless steel coupler
and tighten the hose clamp. Install the factory grommet
removed in step #1, into the hole in the Airaid intake
tube. VERY CAREFULLY install the factory tempera-
ture sensor into the grommet.

11. Reconnect the negative battery cable!

9. Install the Airaid Premium Filter (#1) onto the Airaid

intake tube as shown, and then tighten the hose clamp.
Next, install the weather strip on top of the CAD, start­ing at the right fender working your way towards the
front of the vehicle.

WARNING! If your vehicle has a Vehicle E mission Control Infor mation decal affixed to the factory air­box, a new replacement label must be obtained and installed in a readily visible position in the engine compart­ment in order to remain CARB compliant. Failure to do so will prevent the vehicle from passing a smog check.
Replacement labels can be ordered from your local dealership. Regulations state that the VECI label shall not be
affixed to any equipment which is easily detached from the vehicle. Label placement, under the hood on a paint­ed surface is recommended.

Thank you for purchasing the Airaid Intake System. Contact Airaid @ [phone] 8:00 AM - 5:00 PM MST weekdays for questions
regarding fit or instructions that are not clear to you. Your Airaid Intake System was carefully inspected and packaged. Check that no parts are
missing, or were damaged during shipping. If any parts are missing, contact Airaid. The air filter element is protected from direct exposure to wa­ter and debris; care should be taken not to drive through deep water. WATER INGESTION IS THE DRIVERS RESPONSIBILITY! The air filter
is reusable and should be cleaned periodically.

FILTER IDENTIFICATION

700-422 Airaid Oiled Media 701-422 Airaid SynthaMax Dry Media - Red
702-422 Airaid SynthaMax Dry Media - Black 703-422 Airaid SynthaMax Dry Media - Blue

For your Oiled media filter we

suggest using the AIRAID Filter

Tune-Up Kit!

P/N 790-551 Aerosol Spray
P/N 790-550 Squeeze Spray

Synthamax Air Filters do not require oil.
Service air filter as needed by cleaning
with common non-petroleum all-purpose
household cleaner and water. Simple
Green®, Formula 409® or equivalent
works great. Apply cleaner to outside of
air filter and allow to soak. Then flush
filter clean from the inside out with a gar­den hose and repeat steps if necessary.
Do not apply high pressure water or air
to clean filter. Allow filter to air dry and
reinstall.

Airaid Filter Co. 2688 E Rose Garden Ln. Phoenix AZ 85050 [phone] [e-mail] www.airaid.com

REV.11.11.13