Airaid 200-126-1 Installation Instructions

Installation Instructions

For Part Numbers:

200-126-1 700-450 Airaid Oiled Media Filter
201-126-1 701-450 SynthaMax Dry Media Filter - Red
202-126-1 702-450 SynthaMax Dry Media Filter - Black
203-126-1 703-450 SynthaMax Dry Media Filter - Blue

2004-05 Buick Rainer
2002-05 Chevrolet Trailblazer
2002-05 GMC Envoy
2003-05 Isuzu Ascender
2002-04 Oldsmobile Bravada

4.2L I6

Component Identification

1. Airaid Premium Filter 1

2. Air Dam Assembly 1

3. Plastic Intake Tube 1

4. Weather Strip 21½” 1

5. Urethane Hump Hose 1

6. Grommet Plug (In Tube) 1

7. M6-1x25 Hex Bolt 3

8. ¼-20 x 5/8” Hex Bolt 2

9. 3/16” Flat Washer 3

10. 3/16” Lock Washer 2

11. #60 Hose Clamp 2

12. Grommet 1

13. Hose Fitting Adapter 1

14. Rubber Grommet 1

Full color instructions can be viewed on our web site at Airaid.com. Use the Product Search function to find your part number, and click View Details.

I DISCONNECT NEGATIVE (-) BATTERY CABLE

II Remove Factory Intake Assembly

A) Using a Phillips head scr ewdr iver , loosen the thr ee screws holding the factor y air box lid in place and r emove. See Fig#1 (Note: Bottom air box

section will remain in place.)

B) Using a flat blade scr ewdr iver, car efully r emove the air temper atur e sensor from the factor y intake tube. See Fig#2 (Note: Retain parts for later

use)

C) 2004 Short Wheel Base Only. Gr asp and fir mly squeeze the air inj ection connector as shown and remove. Fig#3
D) Loosen the hose clamp on the engine side of the factor y intake tube using a flat head scr ewdr iver .
E) Remove the factory intake tube and stock air filter while leaving the lower air box section in pla ce. See Fig#4 (Hint: lower air box section is also

the windshield washer fluid reservoir)

III Assemble the Airaid Intake System

A) Inser t the supplied rubber grommet along with the r eta ined factor y air temper atur e sensor into the small hole located on the r ear of the cur ve

on the Airaid tube. See Fig#5

B) 2004 Short Wheel Base Only. Inser t the lar ge r ubber gr ommet and hose connect or adapter into the hole located on the under side section of the

Airaid intake tube. See Fig#6 & 7 Use the plug grommet for all other vehicles without air injection.
C) Assemble the Air aid intake tube and air dam with t he supplied ¼” bolts and washer s Refer to Fig#8
D) Slide the Air aid ur ethane hump hose and supplied hose clamps over the cur ved end of the Air aid intake tube. Refer to Fig#7

IV Install the Airaid Intake System

A) Place the complete Air aid intake assembly into the engine compartment and align. Refer to Fig#9
B) Position the Air aid cool air dam assembly on top of the windshield washer fluid r eser voir using the har dwar e provided. See Fig#9 (Note: leave

hardware loose for later adjustment)

C) Mount the Air aid Pr emium air filter onto the end of the tube a nd tighten the hose clamp. Refer to Fig#9
D) Slide the Air aid ur ethane hump hose and hose clamps over the factor y air box located on the top of the engine. Make sur e ther e is an adequate

amount of urethane hose covering both the Airaid intake tube and air box. See Fig#9
E) 2004 Short Wheel Base Only. Reconnect the air injection connector Fig#10 and the air temper atur e sensor connector . Fig#11
F) Check alignment of complete air dam assembly and tight en r emaining hose clam ps and fastener s.
G) Install weather strip on air dam. Refer to Fig#9 (Hint: Start from one corner of the air dam and press the weather strip firmly onto the panel while

working your way out to each end of the air dam. This will insure that the weather strip is installed correctly and allow for ease of installation)

VI Finishing Up

A) Make sur e that the intake pat h is clear of all debr is!
B) Check alignment of the Air aid intake tube and tighten all clamps, br ackets, nuts & bolts.
C) Inspect your overall work and check for clear ance between air dam assembly and the hood.
D) Re-connect the negative battery cable.

Fig#1 Fig#2 Fig#3 Fig#4

Fig#5 Fig#6 Fig#7 Fig#8

Fig#9

Fig#10

Fig#11

WARNING! If your vehicle has a Vehicle Emission C ontr ol Infor mation decal affixed to the factor y air -

box, a new replacement label must be obtained and installed in a readily visible position in the engine compart­ment in order to remain CARB compliant. Failure to do so will prevent the vehicle from passing a smog check.
Replacement labels can be ordered from your local dealership. Regulations state that the VECI label shall not be
affixed to any equipment which is easily detached from the vehicle. Label placement, under the hood on a paint­ed surface is recommended.

Thank you for purchasing the Airaid Intake System. Contact Airaid @ [phone] 8:00 AM - 5:00 PM MST weekdays for questions
regarding fit or instructions that are not clear to you. Your Airaid Intake System was carefully inspected and packaged. Check that no parts are
missing, or were damaged during shipping. If any parts are missing, contact Airaid. The air filter element is protected from direct exposure to wa­ter and debris; care should be taken not to drive through deep water. WATER INGESTION IS THE DRIVERS RESPONSIBILITY! The air filter
is reusable and should be cleaned periodically.

FILTER IDENTIFICATION

700-450 Airaid Oiled Media 701-450 Airaid SynthaMax Dry Media - Red

702-450 Airaid SynthaMax Dry Media - Black 703-450 Airaid SynthaMax Dry Media - Blue

For your Oiled media filter

we suggest using the AIRAID

Filter Tune-Up Kit!

P/N 790-551 Aerosol Spray
P/N 790-550 Squeeze Spray

Synthamax Air Filters do not require oil.
Service air filter as needed by cleaning
with common non-petroleum all-purpose
household cleaner and water. Simple
Green®, Formula 409® or equivalent
works great. Apply cleaner to outside of
air filter and allow to soak. Then flush
filter clean from the inside out with a gar­den hose and repeat steps if necessary.
Do not apply high pressure water or air
to clean filter. Allow filter to air dry and
reinstall.

Airaid Filter Co. 2688 E Rose Garden Ln. Phoenix AZ 85050 [phone] [e-mail] www.airaid.com

REV.11.11.13