Aiko CTH3-150, CTH3-200, CTH3-115, CTH3-80 User Manual
FOR YOUR SAFETY
WARNING
Installation must be done by a contractor qualified
in the installation and service of gas-fired heating
equipment or your gas supplier.
Improper installation, adjustment, alteration, service
or maintenance can result in death, injury or
property damage. Read the Installation, Operation
and Service Manual thoroughly before installing or
servicing this equipment.
If you smell gas:
1. Open windows.
2. DO NOT try to light any appliance.
3. DO NOT use electrical switches.
4. DO NOT use any telephone in
your building.
5. Extinguish any open flame.
6. Leave the building.
7. Immediately call your local gas
supplier after leaving the building.
Follow the gas supplier’s
instructions.
8. If you cannot reach your gas
supplier, call the Fire Department.
Gas-Fired, Low Intensity
WARNING
Fire Hazard
Keep all flammable objects, liquids and
vapors the minimum required clearances to combustibles away from
heater.
Some objects will catch fire or explode
when placed close to heater.
Failure to follow these instructions can
result in death, injury or property
damage.
Unitary Heater
Installation, Operation &
Service Manual
CTH3-80
CTH3-115
CTH3-150
CTH3-200
© 2012 Roberts-Gordon LLC
Installer
Please take the time to read and understand
these instructions prior to any installation.
Installer must give a copy of this manual to the owner.
Owner
Keep this manual in a safe place in order to provide
your serviceman with necessary information.
Roberts-Gordon LLC
1250 William Street
P. O. Bo x 4 4
Buffalo, New York 14240-0044
Telephone: +1.716.852.4400
Fax: +1.716.852.0854
Toll Free: 800.828.7450
www.rg-inc.com
www.radiantheaters.com
P/N 134100NA Rev K 02/12
© 2012
Roberts-Gordon LLC
All rights reserved. No part of this work covered by the copyrights herein may be reproduced
or copied in any form or by any means - graphic, electronic, or mechanical, including
photocopying, recording, taping or information storage and retrieval systems - without the
written permission of Roberts-Gordon LLC.
TABLE OF CONTENTS
SECTION 1: Heater Safety...................................................... 1
1.1 Manpower Requirements ............................................. 1
1.2 Safety Labels and Their Placement ............................. 1
1.3 California Proposition 65 .............................................. 1
SECTION 2: Installer Responsibility ..................................... 4
2.1 Wall Tag .......................................................................4
2.2 Corrosive Chemicals.................................................... 4
2.3 National Standards and Applicable Codes ..................4
SECTION 3: Clearances to Combustibles............................. 5
3.1 Required Clearances to Combustibles.........................5
SECTION 4: National Standards and Applicable Codes .....9
4.1 Gas Codes................................................................... 9
4.2 Aircraft Hangars ........................................................... 9
4.3 Public Garages ............................................................9
4.4 Electrical ...................................................................... 9
4.5 Venting.........................................................................9
4.6 High Altitude ................................................................ 9
SECTION 5: Major Components .......................................... 10
5.1 Standard Parts List .................................................... 11
SECTION 6: Heater Installation............................................ 12
6.1 Burner Tube Installation ............................................ 16
6.2 Tube Clamp Package Installation..............................16
6.3 Coupling and Tube Assembly....................................17
6.4 Turbulator Installation ................................................18
6.5 Reflector Installation .................................................. 19
6.6 Burner Installation...................................................... 21
SECTION 7: Optional Heater Accessories.......................... 22
7. 1 U - Tube Configuration..................................................22
7.2 Elbow Package Configuration.....................................25
7.3 Reflector Side Extension ............................................27
7. 4 L o wer Clearance Shield Installation ...........................28
7. 5 Two-Foot Decorative Grille Installation .......................28
7.6 Protective Grille Installation ........................................30
SECTION 8: Venting.............................................................. 31
8.1 Venting.......................................................................31
8.2 Unvented Operation................................................... 31
8.3 Horizontal Venting......................................................32
8.4 Vertical Venting..........................................................32
8.5 Unvented Operation Tube Termination ......................32
8.6 Length Requirements ................................................32
8.7 Horizontal Ventilation 4" (10 cm) Pipe........................32
8.8 Vertical Ventilation 4" (10 cm) Pipe ............................33
8.9 Common Side Wall Venting ....................................... 33
8.10 Common Vertical Venting ........................................34
8.11 Outside Combustion Air Supply ...............................35
SECTION 9: Gas Piping........................................................ 37
SECTION 10: Wiring.............................................................. 39
10.1 Standard Heater Configuration ................................ 39
10.2 Central and Satellite Heaters (Zoning Capability).... 40
10.3 Communication Wiring within a Zone of Heaters..... 42
10.3 Communication Wiring within a Zone of Heaters
(continued).............................................................. 43
10.4 Heat Demand Control Wiring................................... 44
10.5 Internal Wiring.......................................................... 52
10.6 Ladder Diagram ....................................................... 53
10.7 Line Voltage Power Wiring....................................... 54
10.8 Electrical Connection to the Burner ......................... 54
10.9 Low Voltage Control Wiring Installation.................... 55
SECTION 11: Operation and Maintenance.......................... 56
11.1 S e q uence of Operation ............................................ 56
11.2 To Shut Off Heater.................................................... 56
11.3 To Start Heater ......................................................... 56
11.4 Pre-Season Maintenance and Annual Inspection..... 56
SECTION 12: Troubleshooting............................................. 59
12.1 Control LED ............................................................. 60
12.2 General LED Codes ................................................ 60
12.3 Troubleshooting Flow Chart ..................................... 62
12.4 Manifold Gas Pressure Measurement...................... 64
12.5 Pneumatic Connections........................................... 65
SECTION 13: Replacement Parts ........................................ 66
SECTION 14: General Specifications .................................. 69
14.1 Material Specifications............................................. 69
14.2 Heater Specifications............................................... 69
14.3 Suspension Specifications....................................... 69
14.4 Controls Specifications ............................................ 69
SECTION 15: The ROBERTS GORDON
MODULATING Warranty................................ 71
®
VANTAGE®
There are references in this manual to various trademarks. All trademarks mentioned herein, whether registered or not, are the
property of their respective owners. Roberts-Gordon LLC is not sponsored by or affiliated with any of the trademark or registered trademark owners, and make no representations about them, their owners, their products or services. Roberts-Gordon
LLC is not sponsored by or affiliated with BACnet® or LonWorks®.
Prin ted in U.S.A.
TABLE OF FIGURES
Figure 1: Top and Bottom Panel Label Placement ....................2
Figure 2: Side and Back Panel Label Placement...................... 3
Figure 3: Standard Reflector .....................................................5
Figure 4: One Side Reflector.....................................................6
Figure 5: Two Side Reflectors ................................................... 6
Figure 6: 45° Tilt Reflector ........................................................ 6
Figure 7: U-Tube, Standard Reflector........................................ 7
Figure 8: U-Tube, 45°................................................................ 7
Figure 9: U-Tube, Opposite 45° Reflector .................................7
Figure 10: 2-Foot Deco Grille and Protective Grille ................... 8
Figure 11: Lower Clearance Shield ........................................... 8
Figure 12: Venting ..................................................................... 8
Figure 13: Major Component Descriptions.............................. 10
Figure 14: Critical Hanger Placement ..................................... 13
Figure 15: Linear Heater Assembly Overview ........................ 14
Figure 16: Linear Heater Layout Overview.............................. 15
Figure 17: U-Tube Heater Assembly Overview ......................23
Figure 18: U-Tube Heater Layout O
Figure 19: Reflector Joint Detail ..............................................26
Figure 20: Tube Termination................................................... 32
Figure 21: Gas Connection with Flexible Gas Hose ...............38
Figure 22: Zone Sensor Wiring Diagram.................................39
Figure 23: Central Heater Jumper Settings.............................40
Figure 24: Satellite Heater Jumper Setting..............................41
Figure 25: Communication Wiring within a Zone of Heaters ... 42
Figure 25: Communication Wiring within a Zone of Heaters
(continued)............................................................. 43
Figure 26: Thermostat Control Wiring Diagram....................... 44
Figure 27: Analog Control Signal Wiring Diagram................... 47
Figure 28: Potentiometer Control Wiring Diagram...................48
Figure 29: Modulating Thermostat Wiring Diagram
(LonWorks
®
[4-20 mA] optional).............................49
Figure 30: Modulating Thermostat Wiring Diagram
(LonWorks® [2-10Vdc with 500 Ohm resistor]
optional).................................................................50
Figure 31: Modulating Thermostat Wiring Diagram
with BACnet
®
(optional) .........................................51
verview ........................... 24
LIST OF TABLES
Table 1: Contents of Burner Carton........................................ 11
Table 2: Contents of Core and Extension Packages .............. 11
Table 3: CTH3-Series Component Package Guide ................11
Table 4: Cable Requirements ................................................. 46
SECTION 1: HEATER S AFETY
SECTION 1: HEATER SAFETY
Yo ur Safety is Important to Us!
This symbol is used throughout
the manual to notify you of possible fire, electrical or burn hazards.
Please pay special attention when
reading and following the
warnings in these sections.
Installation, Service and Annual Inspection of heater
must be done by a contractor qualified in the
installation and service of gas-fired heating
equipment.
Read this manual carefully before installation,
operation or service of this equipment.
This heater is designed for heating nonresidential
indoor spaces. Do not install in residential spaces.
These instructions, the layout drawing, local codes
and ordinances, and applicable standards that apply
to gas piping, electrical wiring, venting, etc. must be
thoroughly understood before proceeding with the
installation.
Protective gear is to be worn during installation,
operation and service. Thin sheet metal parts,
including the aluminum reflector portion of the heater
and the various
venting components, have sharp
edges. To prevent injury, the use of work gloves is
recommended. The use of gloves will also prevent
the transfer of body oils from the hands to the surface
of the reflector.
Before installation, check that the local distribution
conditions, nature of gas and pressure, and
adjustment of the appliance are compatible.
This heater must be applied and operated under the
general concepts of reasonable use and installed
using best building practices.
This appliance is not intended for use by persons
(including children) with reduced physical, sensory or
mental capabilities, or lack of experience and
knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a
person responsible for their safety. Children should
be supervised to ensure that they do no play with the
appliance.
For additional copies of the Installation, Operation
and Service Manual, please contact Roberts-Gordon
LLC.
1. 1 M an p o we r R e
quirements
To p revent personal injury and damage to the heater,
two persons will be required for installation.
1.2 Safety Labels and Their Placement
the product user when they are no longer legible.
Please contact Roberts-Gordon LLC or your ROB-
®
ERTS GORDON
independent distributor to obtain
replacement signs or labels. See Page 2, Figure 1
through Page 3, Figure 2.
1.3 California Proposition 65
In accordance with California Proposition 65 require-
ments, a warning label must be placed in a highly
visible location on the outside of the equipment (i.e.,
near equipment’s serial plate). See label placement
drawing on Page 2, Figure 1 for label location. Avoid
placing label on areas with extreme heat, cold, corrosive chemicals or other elements. To order additional
labels, please contact Roberts-Gordon LLC or your
ROBERTS GORDON
®
independent distributor.
Product safety signs or labels should be replaced by
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CTH3-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
Logo Label
Rating Plate Label
Bottom
Panel
Top Panel
Gas Connection Label
Proposition 65 Label
Description Part Number
Logo Label 91013212
Rating Plate Label 91010401
Gas Connection Label 91018122
Proposition 65 Label 91070015
FIGURE 1: Top and Bottom Panel Label Placement
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FIGURE 2: Side and Back Panel Label Placement
Lighting Instruction Plate Label
Vent Length Label
Carbon Monoxide Hazard Label
Back Panel
Inside Bottom Panel
Low Voltage
Connection
Label
COM
N.O.
Description Part Number
Clearances to Combustibles Label 91013415
Wiring Label 91013303
Carbon Monoxide Hazard Label 91039501
Low Voltage Connection Label 91039700
Vent Length Label 91039500
Lighting Instruction Plate Label 91029602
Control Side Panel
SECTION 1: HEATER S AFETY
Clearances to Combustibles Label
Control Side Panel (Inside) Wiring Label
3 of 71
CTH3-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
CAUTION
Product Damage Hazard
Do not use heater in area containing
corrosive chemicals.
Refer to appropriate Material Safety Data
Sheets (MSDS).
Failure to follow these instructions can result
in product damage.
SECTION 2: INSTALLER RESPONSIBILITY
The installer is responsible for the following:
• To install the heater, as well as the gas and
electrical supplies, in accordance with applicable
specifications and codes. Roberts-Gordon LLC
recommends the installer contact a local Building
Inspector or Fire Marshal for guidance.
• To use the information given in a layout drawing
and in the manual together with the cited codes
and regulations to perform the installation.
• To install the heater in accordance with the
clearances to combustibles.
• To furnish all needed materials not furnished as
standard equipment.
• To plan location of supports.
• To provide access to burners for servicing on all
sides, for burner removal.
• To provide the owner with a copy of this
installation, operation and service manual.
on the burner and in the Installation, Operation and
Service Manual. See Page 5, Figure 3 through Page
8, Figure 12. Write the proper clearance dimensions
in permanent ink according to your model number
and configuration in the open spaces on the tag.
2.2 Corrosive Chemicals
• To never use heater as support for a ladder or
other access equipment and never hang or sus-
pend anything from heater.
• To ensure there is adequate air circulation arou
the heater and to supply air for combustion, venti-
lation and distribution in accordance with local
codes.
• To safely and adequately install heater using
materials with a minimal working load of 75 lbs
(33 kg).
• To ensure the heater is placed in a approved
application.
2.1 Wall Tag
A laminated wall tag is available for the heater as a
permanent reminder of the safety instructions and
the importance of the required clearances to
combustibles. Please contact Roberts-Gordon LLC
or your ROBERTS GORDON
®
independent
distributor to obtain the wall tag. Affix the tag by
peeling off the backing of the adhesive strips on the
rear surface and position the tag on a wall near the
heater (e.g. thermostat or ROBERTS GORDON
Controller).
A copy of the wall tag (P/N 91037912) is illustrated on
the back cover. For an immediate solution, you may
affix this copy on the wall near the heater.
Know your model number and installed configuration.
Model number and installed configuration are found
Roberts-Gordon LLC cannot be responsible for
ensuring that all appropriate safety measures are
nd
undertaken prior to installation; this is entirely the
responsibility of the installer. It is essential that the
contractor, the sub-contractor, or the owner identifies
the presence of combustible materials, corrosive
chemicals or halogenated hydrocarbons* anywhere
in the premises.
* Halogenated Hydrocarbons are a family of chemical
compounds characterized by the presence of halogen
elements (fluorine, chlorine, bromine, etc.). These compounds are frequently used in refrigerants, cleaning
agents, solvents, etc. If these compounds enter the air
supply of the burner, the life span of the heater components will be greatly reduced. An outside air supply must
be provided to the burners whenever the presence of
these compounds is suspected. Warranty will be invalid if
the heater is exposed to halogenated hydrocarbons.
2.3 National Standards and Applicable Codes
All appliances must be installed in accordance with
the latest revision of the applicable standards and
®
national codes. This refers also to the electric, gas
and venting installation. Note: Additional standards
for installations in Public Garages, Aircraft Hangars,
etc. may be applicable.
4 of 71
SECTION 3: CLEARANCES TO COMBUSTIBLES
WARNING
Fire Hazard
Keep all flammable objects, liquids and
vapors the minimum required clearances to
combustibles away from heater.
Some objects will catch fire or explode when
placed close to heater.
Failure to follow these instructions can result
in death, injury or property damage.
3.1 Required Clearances to Combustibles
Clearances are the required distances that
combustible objects must be away from the heater to
prevent serious fire hazards. Combustibles are
materials, that may catch on fire and include common
items such as wood, paper, rubber, fabric, etc.
Maintain clearances to combustibles at all times
for safety.
Clearances for all heater models are located on the
burner of the heater and on Page 5, Figure 3 through
Page 8, Figure 12 in this manual. Check the
clearances on each burner for the model heater
being installed to make sure the product is suitable
for your application and the clearances are
maintained. Read and follow the safety guidelines
below:
• Keep gasoline or other combustible materials
including flammable objects, liquids, dust or
vapors away from this heater or any other
appliance
• The stated clearance to combustible represents a
surface temperature of 90° F (50°C) above room
temperature. Building materials with a low heat
tolerance (su
vas,triply, etc.) may be subject to degradation at
lower temperatures. It is the installer’s responsibil-
ity to assure that adjacent materials are protected
from degradation.
• Maintain clearances from heat sensitive
equipment and workstations.
• Maintain clearances from vehicles parked below
the heater.
• Maintain clearances from swinging and overhead
doors, overhead cranes, vehicle lifts, partitions,
storage racks, hoists, building construction, etc.
ch as plastics, vinyl siding, can-
SECTION 3: CLEARANCES TO COMBUSTIBLES
• In locations used for the storage of combustible
materials, signs must be posted to specify the
maximum permissible stacking height to maintain
required clearances from the heater to the
combustibles. Signs must be posted adjacent to
the heater thermostat. In the absence of a
thermostat, signs must be posted in a
conspicuous location.
• Consult local Fire Marshal, Fire Insurance Carrier
or other authorities for approval of proposed
installation when there is a possibility of exposure
to combustible airborne materials or vapors.
• Hang heater in accordance to the minimum sus-
pension requirements
• If the radiant tubes must pass through the building
structure, be sure that adequate sleeving and fire
stop is installed to prevent scorching and/or fire
hazard.
on Page 13, Figure 14.
NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows.
2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream
from where the burner and burner tube connect.
FIGURE 3: STANDARD REFLECTOR
Model A B C D A B C D
CTH3-80 6 38 66 38 16 97 168 97
CTH3-115 6 46 77 46 16 117 196 117
CTH3-150 6 50 80 50 16 127 204 127
CTH3-200 8 52 82 52 21 133 209 133
(inches) (centimeters)
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CTH3-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
A
C
D
B
A
C
D
B
NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows.
2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream
from where the burner and burner tube connect.
FIGURE 4: ONE SIDE REFLECTOR
Model ABCDABCD
CTH3-80 6 9 70 54 16 23 178 138
CTH3-115 6 9 83 65 16 23 211 166
CTH3-150 6 9 86 69 16 23 219 176
CTH3-200 8 9 88 73 21 23 224 186
(inches) (centimeters)
FIGURE 5: TWO SIDE REFLECTORS
Model ABCDABCD
CTH3-80 6 25 72 25 16 64 183 64
CTH3-115 6 32 84 32 16 82 214 82
CTH3-150 6 35 88 35 16 89 224 89
CTH3-200 8 40914021102232102
FIGURE 6: 45° TILT REFLECTOR
Model ABCDABCD
CTH3-80 8 8 66 60 21 21 168 153
CTH3-11510 8 78692621199176
CTH3-150 12 8 84 74 31 21 214 188
(inches) (centimeters)
(inches) (centimeters)
CTH3-20012 8 85793121216201
6 of 71
NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows.
A
C
D
B
B
C
D
A
A
C
D
B
2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream
from where the burner and burner tube connect.
FIGURE 7: U-TUBE, STANDARD REFLECTOR
Model ABCDABCD
CTH3-80 6 38 69 37 16 97 176 94
CTH3-115 6 46 79 43 16 117 201 110
CTH3-150 6 50 84 47 16 127 214 120
CTH3-200 8 54875121138221130
SECTION 3: CLEARANCES TO COMBUSTIBLES
(inches) (centimeters)
FIGURE 8: U-TUBE, 45°
Model ABCDABCD
CTH3-80 8 8 66 46 21 21 168 11 7
CTH3-115 8 8 78 61 21 21 199 155
CTH3-150 8 8 84 66 21 21 214 168
CTH3-200 8 8 85 70 21 21 216 178
FIGURE 9: U-TUBE, OPPOSITE 45° REFLECTOR
Model ABCDABCD
CTH3-80 8 60 66 22 21 153 168 56
CTH3-115 10 70 78 22 26 178 199 56
CTH3-150 12 74 84 22 31 188 214 56
(inches) (centimeters)
(inches) (centimeters)
CTH3-200 12 76 85 22 31 194 216 56
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CTH3-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
A
C
D
B
A
C
D
B
Radiant Tubes
Vent
Pipes
Unvented
Vented
A
E
F
NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows.
2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream
from where the burner and burner tube connect.
FIGURE 10: 2-FOOT DECO GRILLE AND PROTECTIVE GRILLE
(inches) (centimeters)
Model ABCDABCD
CTH3-80 6 38 66 38 16 97 168 97
CTH3-115 6 46 77 46 16 117 196 117
CTH3-150 6 50 80 50 16 127 204 127
CTH3-200 8 52825221133209133
FIGURE 11: LOWER CLEARANCE SHIELD*
Model ABCDABCD
CTH3-80 6 40 38 40 16 102 97 102
CTH3-115 6 54 48 54 16 138 122 138
CTH3-150 6 55 50 55 16 140 127 140
CTH3-200
*When installed in the first 10' (3 m).
FIGURE 12: VENTING
Model A E F A E F
CTH3-80 20 24 18 51 61 46
CTH3-115 20 24 18 51 61 46
CTH3-150 20 30 18 51 77 46
(inches) (centimeters)
- UNAPPROVED -
- UNAPPROVED -
(inches) (centimeters)
8 of 71
CTH3-200 20 30 18 51 77 46
SECTION 4: NATIONAL STANDARDS AND
APPLICABLE CODES
SECTION 4: NATIONAL STANDARDS AND APPLICABLE C ODES
4.1 Gas Codes
The type of gas appearing on the nameplate
must be the type of gas used. Installation must
comply with national and local codes and
requirements of the local gas company.
United States: Refer to National Fuel Gas Code
NFPA 54/ANSI Z223.1 - latest revision.
Canada: Refer to Natural Gas and Propane
Installation Code CSA B149.1 - latest revision.
4.2 Aircraft Hangars
Installation in aircraft hangars must be in
accordance with the following codes:
United States: Refer to Standard for Aircraft
Hangars, NFPA 409 - latest revision.
Canada: Refer to Natural Gas and Propane
Installation Code CSA B149.1 - latest revision.
In aircraft storage and servicing areas, heaters
shall be installed at least 10' (3 m) above the
upper surface of wings or of engine enclosures
of the highest aircraft which may be housed in
the hangar. The measurement shall be made
from the wing or engine enclosure (whichever is
higher from the floor) to the bottom of the heater.
• In shops, offices and other sections of aircraft
hangars communicating with aircraft storage or
servicing areas, heaters shall be installed not
less than 8' (2.4 m) above the floor.
• Suspended or elevated heaters shall be so
located in all spaces of aircraft hangars that they
shall not be subject to injury by aircraft, cranes,
movable scaffolding or other objects. Provisions
shall be made to assure accessibility to
suspended heaters for recurrent maintenance
purposes.
4.3 Public Garages
Installation in garages must be in accordance
with the following codes:
United States: Refer to Standard for Parking
Structures NFPA 88A - latest revision or the
Code for Motor Fuel Dispensing Facilities and
Repair Garages, NFPA 30A - latest revision.
Canada: Refer to Natural Gas and Propane
Installation Code CSA B149.1 - latest revision.
• Heaters must not be installed less than 8'
(2.4 m) above the floor. Minimum clearances to
combustibles must be maintained from vehicles
parked below the heater.
• When installed over hoists, minimum
clearances to combustibles must be maintained
from the upper most point of objects on the hoist.
4.4 Electrical
The heater must be electrically grounded in
accordance with the following codes:
United States: Refer to National Electrical Code
NFPA 70 - latest revision. Wiring must conform to
the most current National Electrical Code
®
, local
ordinances and any special diagrams furnished.
Canada: Refer to Canadian Electrical Code,
CSA C22.1 Part 1 - latest revision.
4.5 Venting
The venting must be installed in accordance with
the requirements within this manual and the
following codes:
United States: Refer to National Fuel Gas Code
NFPA 54/ANSI Z223.1 - latest revision.
Canada: Refer to Natural Gas and Propane
Installation Code CSA B149.1 - latest revision.
®
,
4.6 High Altitude
These heaters are approved for installations up
to 2000' (610 m)(US), 4500' (1370 m)(Canada)
without modification. Consult factory if US
installation is above 2000' (610 m) or Canadian
installation is above 4500' (1370 m).
9 of 71
CTH3-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
Burner with Tube Gasket
Must be installed with the
flame observation
window facing down.
Reflector
(Aluminum or
Stainless
Steel)
Alternate overlap as
shown on overview and
on Page 15, Figure 16.
Minimum overlap is 6" (16 cm).
Tube and Reflector Hanger
with Clamp Package
Position this hanger no more
than 4" (10 cm) away from the
burner.
Coupling Assembly
with Lock
Reflector End Cap
Punch out center
section to
accommodate tube.
Tube and Reflector Hanger
Suspend system from these
hangers.
Flex Gas Line with
Shut Off Cock
Tube
Heat treated
aluminized tube supplied
in 10' (3 m) lengths.
Burner Tube
Supplied in 10
'
(3 m) lengths. Burner
tube is always the first tube
after the burner.
Reflector Support Strap &
Wire Form
Turbulator
Turbulator must
be installed in the last
standard section of tube.
Turbulator is not required on the
CTH3-200. For installation see
Page 18, Section 6.4.
Vent Adapter
SECTION 5: MAJOR COMPONENTS
FIGURE 13: Major Component Descriptions
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SECTION 5: MAJOR COMPONENTS
5.1 Standard Parts List
Table 1:
*Canadian Models: Rubber (Type 1) Gas Hoses available as an accessory.
Contents of Burner Carton
Part No. Description CTH3-80 CTH3-115 CTH3-150 CTH3-200
034XXXXX Burner Assembly (Rate and Fuel Varies) 1 1 1 1
02568200 Gasket (Burner to Burner Tube) 1 1 1 1
134100NA Installation, Operation and Service Manual 1 1 1 1
94273914 Hex Head Bolts 5/16-18 Rolok 4 4 4 4
96411600 Split Lock Washer 4 4 4 4
91201708 Pipe Nipple (Black) 1/2" NPT x 4" 1 1 1 1
*91412200 Flexible Stainless Steel Gas Hose - 1/2" NPT (US Models Only) 1 1 - -
*91412204 Flexible Stainless Steel Gas Hose - 3/4" NPT (US Models Only) - - 1 1
03051503 Turbulator Adapter 1 1 1 -
03051504 Turbulator, Aluminized Steel 3 3 1 -
91317310 Wire Terminal Receptacle.187 x.032 8 8 8 8
91309605 Cable Grommet with Tie 1 1 1 1
See Page 37, Section 9
.
Table 2: Contents of Core and Extension Packages
Core Packages (Aluminized) Extension Packages (Aluminized)
Part No. Description 10
91409408 Tube, HT Aluminized, 10' (3m) - 1 2 3 1 2 3 4
03051101
03051601
01312700 Coupling Assembly - 1 2 3 1 2 3 4
02750303 Standard Reflector, 8
02750800 End Cap 2 2 2 2 - - - -
03090100 Tube and Reflector Hanger 2 3 4 5 1 2 3 4
91907302 S-Hook 2 3 4 5 1 2 3 4
03050010 Reflector Support Package (Strap, Wire Form, Screws) 1 2 3 5 2 3 4 6
91107720 U-Clip Package 1 1 1 1 1 1 1 1
90502700 Vent Adapter 1 1 1 1 - - - -
01318901 Tube Clamp Package 1 1 1 1 - - - -
Burner Tube, ALUMI-THERM
Burner Tube, HT ALUMI-THERM
®
Steel, 10' (3m)
®
Steel, 10' (3m)
'
(2.6m) 2 3 4 6 2 3 4 6
' (3m)20' (6m)30' (9m)40' (12m)10' (3m)20' (6m)30' (9m)40' (12m)
--11--- -
11 - - - - - -
Part Number
CP10ALUM
CP20ALUM
CP30ALUM
CP40ALUM
EXP10ALUM
EXP20ALUM
EXP30ALUM
Table 3: CTH3-Series Component Package Guide
Model Tubing Length Core Packages
Minimum Aluminized
CTH3-80 20' (6m) CP20ALUM
CTH3-115 30' (9m) CP30ALUM
CTH3-150 40' (12m) CP40ALUM
CTH3-200 50' (15m) CP30ALUM + EXP20ALUM
Additional tubing length may be added to heater. Tubing must be heat-treated, aluminized or porcelain
coated. Any additional tubing lengths are considered as vent length for length determination. Maximum
venting length for minimum heater length is 45' (13.7 m) total.
11 o f 7 1
EXP40ALUM
CTH3-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
WARNING
Cut/Pinch Hazard
Wear protective gear during installation,
operation and service.
Edges are sharp.
Failure to follow these instructions can result
in injury.
SECTION 6: HEATER INSTALLATION
WARNING
Severe Injury Hazard
Secure burner to burner tube with bolts and
lockwashers.
Hang heater with materials with a minimum
working load of 75 lbs (33 kg).
Failure to follow these instructions can result
in death, injury or property damage.
Expansion and contraction of the tube dictates that
the minimum suspension lengths in the table on
Page 13, Figure 14 be maintained.
To ensure your safety, and comply with the terms of
the warranty, all units must be installed in
accordance with these instructions.
The gas or the electrical supply lines must not be
used to support the heater.
Do not locate the gas or electric supply lines directly
over the path of the flue products from the heater.
The heater must be installed in a location that it is
readily accessible for servicing.
The heater must be installed in accordance with
clearances to combustibles as indicated on the
heater and in this instruction manual.
The gas inlet pressure must be maintained as
indicated on the rating plate.
Typical installation configurations are shown on Page
13, Figure 14.
12 of 71
FIGURE 14: Critical Hanger Placement
Hanger
Side View
Must Be Within 4" (10 cm) Front View
S-hooks
Reflector
Hanger
45° Angle
* Allows for thermal expansion of system
Typical Suspension Details
Rod 3/8"
Beam Clamp
Concrete Beam
Wood Beam
Washers
Locknut
Screw Hook
3/8"
24" min.*
(61 cm)
X*
Anchor
S-hooks
Chain Size
3/16"
Minimum
Turnbuckle
Not Included
Description Part Number
S-Hook 91907302
Tube/Reflector Hanger 03090100
Run Length Typical Expansion Minimum “X” Length
10' - 50' ±1" (3 cm) 12"
51' - 60' ±2" (5 cm) 18"
61' - 70' ±3" (8 cm) 24"
SECTION 6: HEATER I NSTALLATION
13 of 71
CTH3-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
Tube
Reflector
Reflector End Cap
Reflector Support
Burner
Coupling
U-Clips
Burner Tube
Tube and Reflector Hanger
Tube Clamp
Package
Vent Adapter
Turbulator
(With Select Models)
FIGURE 15: Linear Heater Assembly Overview
14 of 71
FIGURE 16: Linear Heater Layout Overview
Burner
Reflector
Tube
Tube/Reflector
Hanger
Coupling
Assembly
Vent Adapter
LEGEND
a = 14" (36 cm)
reflector width (not shown)
b = 2" (5 cm)
end cap to burner
c = 2" (5 cm)
end cap to hanger
d = 7'6" (229 cm)
distance first hanger
e = 10' (305 cm)
distance between hangers
f = 9.5" (24 cm)
burner height
g = 17.5" (44 cm)
burner length
g
c
b
de
e e e e
f
g
c
b
de
e e e
f
g
c
b
de
e e
f
g
c
b
de
f
20' (6 m) Tube Length
g
c
b
de
e
f
30' (9 m) Tube Length
40' (12 m) Tube Length
50' (15 m) Tube Length
60' (18 m) Tube Length
b
f
g
c
de
e e e e e
70' (21 m) Tube Length
b
b
f
g
c
de
e e e e e
80' (24 m) Tube Length
b
e
SECTION 6: HEATER I NSTALLATION
15 of 71
CTH3-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
7' 6" ± 1'
(229 cm ± 25 cm)
NOTE:
Tubing requires a downward
slope of 1/2" (1.3 cm)
per 20' (6 m) away
from burner.
S-hook
Burner Tube
Hanger
Offset mounting
hole must be
to the top.
Weld seam
must be to the
bottom of the tube.
Description Part Number
Burner Tube 03051XXX
S-Hook 91907302
Tube/Reflector Hanger 03090100
Bolt
Tube Clamp
Flat
Washer
Nut
(Torque 120 in/lb
13.56 Nm)
Description Part Number
Tube Clamp Package01318901
Tube Clamp 01396801
Bolt 97113940
Flat Washer 95211600
Nut 92113900
Step 6.1 Burner Tube Installation
Step 6.2 Tube Clamp Package Installation
16 of 71
Step 6.3 Coupling and Tube Assembly
Tube
Tube
Orient coupling so that
the impact block is in the
2:00 or 10:00 oclock
positions.
Closed
Open
Tab
3" (8 cm) to
4" (10 cm)
Slide Bar/Coupling Lock
Coupling
Wide End
Coupling
Tube
Slide Bar/Coupling Lock
A
Close coupling
with tab.
B
Start Slide bar/Coupling
Lock.
C
Insert tubes into coupling.
D
Tighten coupling to join tubes.
Description Part Number
Coupling 01329600
Slide bar/Coupling Lock 01329700
Tube 91409XXX
Incorrect slide bar
position
Correct slide bar
dimensions
± 2" (5 cm)
Drive slide bar until tight.
End of slide bar should be
within tolerance listed below.
• Repeat Step 6.3 A - D until all tubes are assembled. See Page 18, Section 6.3.2.
Tighten slide bar as shown below.
SECTION 6: HEATER I NSTALLATION
Step 6.3.1 Coupling and Tube Assembly (Continued)
17 of 71
CTH3-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
10' ± 1'
(3 m ± .25 m)
Total Overall
Tube Length
7' 6" ± 1'
(2.3 m ± .25 m)
Model
Tube L e n gth
Minimum
CTH3-80 20' (6 m)
CTH3-115 30' (9 m)
CTH3-150 40' (12 m)
CTH3-200 50' (15 m)
T
w
i
s
t
Pull String
Tab
Fold tab around outside
of tube nearest to the vent to
hold turbulator in place.
Turbulator
Section
Turbulator
Adapter
Description Part Number
Turbulator Adapter 03051503
Turbulator Section 03051504
Tube 91409XXX
Turbulator Installation
CTH3-80 2nd 10' Section
CTH3-115 3rd 10' Section
CTH3-150 4th 10' Section
CTH3-200 N/A
Turbulator must be installed in
the last standard section of
tube. Turbulator is not required
on the CTH3-200.
Step 6.3.2 Coupling and Tube Assembly (Continued)
Step 6.4 Turbulator Installation
18 of 71
6.5 Reflector Installation
WARNING
Fire Hazard
Support reflector with reflector hanger
and support strap.
Reflector must not touch tube.
Failure to follow these instructions can result
in death, injury or property damage.
Hanger
Burner Tube
Reflector
Description Part Number
Tube/Reflector Hanger 03090100
Burner Tube 03051XXX
Reflector 02750303
NOTE: All tube surfaces must be covered
by a reflector, except for a U-Tube.
SECTION 6: HEATER I NSTALLATION
19 of 71
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