AIA XPS User Manual

XPS-Dry cooler

CPS/XPS - Condensor / Dry cooler

30264228

61221

User´s Guide

Directions for use

LU-VE Sweden AB Tel: [phone]
Södra Industrivägen 2 – 4 Fax : [phone]
SE – 374 50 Asarum
Sweden

1

CPS/XPS - Condensor / Dry cooler

LU-VE Sweden AB Tel: [phone]

Asarums Industri AB Tel: [phone]

Södra Industrivägen 2 – 4 Fax : [phone]

Södra Industrivägen 2 – 4 Fax:[phone]

SE – 374 50 Asarum

SE – 374 50 Asarum

2

2

Sweden

Sweden

XPS-Dry cooler

Declaration by the Manufacturer, Annex II B

Declaration of Conformity

Directives 2006/42/EC, 2006/95/EC (LVD), 2004/108/EC (EMC)

As defined by the EC Machinery Directive (MD) 98/37/EC, the Low Voltage Directive (LVD)
2006/95/EC and the EMC Directive 2004/108/EC.

Manufacturer LU-VE Sweden AB
S. Industrivägen 2-4

Type of machinery Heat Exchangers supplied with direct cranking fans

S-374 50 ASARUM
Sweden

Productdescription Unit Coolers Antarctic, EVFI, EVDL, DDX

Technical file Tord Engberg

Type of machinery Heat-exchangers supplied with direct cranking fans and in certain types
of machinery control equipment is included.

Product range Dry Coolers XPS, XPM, XP, DXP, X2-D, VX2-D,

developed and designed in accordance with the MD 98/37/EC, LVD 2006/95/EC and

X3-D, VX3-D, VXX3-D

EMC Directive 2004/108/EC on the own responsibility of:

Company Asarums Industri AB

We declare that our Dry Coolers and Air Cooled Condensers comply with all applicable provisions of
the Directive 2006/42/EC.

We declare that our Dry Coolers and Air Cooled Condensers conform to the requirements of the
following Directives 2006/95/EC (LVD), 2004/108/EC (EMC)

Harmonized Standards:

Air cooled Condensers CPS, CPM, DCP
Air Coolers Antarctic, CBFI, CBDL, DDB
Dry Coolers XPS, XPM, XP, DXP

LU-VE Sweden AB

Södra Industrivägen 2 – 4

S. Industrivägen 2-4

SE – 374 50 Asarum

SE 374 50 ASARUM

Sweden

Sweden

Harmonised standards EN ISO 12100-1:2003 EN 61000-6-1
EN ISO 12100-2:2003 EN 61000-6-2
EN ISO 13857:2008 EN 61000-6-3
EN 60204-1:2006 EN 61000-6-4
EN ISO 4871:2009

2014-01-20

The product is not allowed to put in operation until the machine or system, which it is to be
incorporated or which it is to be a part of, is in accordance with the Machinery Directive 98/37/EC.

LU-VE Sweden AB

The compliance with EMC Directive 2004/95/EC is valid if the product is connected directly to

Technical Department

the main supply. If the product is integrated in a system or combined with other products (e.g. other

EN ISO 12100-1:2003 EN 61000-6-1
EN ISO 12100-2:2003 EN 61000-6-2
EN ISO 13857:2008 EN 61000-6-3
EN 60204-1:2006 EN 61000-6-4
EN ISO 4871

controllers) the system manufacturer is responsible for compliance with EMC Directive 2004/95/EC
for the complete system.

Date : 2008-12-04

Tord Engberg

R & D Manager

Signed by : Tord Engberg

Title: R&D Manager

LU-VE Sweden AB Tel: [phone]
Södra Industrivägen 2 – 4 Fax : [phone]
SE – 374 50 Asarum
Sweden

3

XPS-Dry cooler

INDEX Page

General description 5
System of designations 6
Receiving and fitting 7
Installation 8-11
Motor winding diagram 12
Preventive maintenance 13-14

LU-VE Sweden AB Tel: [phone]
Södra Industrivägen 2 – 4 Fax : [phone]
SE – 374 50 Asarum

4

Sweden

XPS-Dry cooler

General description

General

This product is designed for outdoor location and is intended for brines that are not
aggressive in contact with copper. The product is provided with axial fans and the
casing is made of aluminium sheeting as standard.

Important

Do not allow the product to be covered by foreign objects when in operation.
Unobstructed circulation of air is necessary to achieve the highest cooling efficiency.
The laminar surfaces of the coil must be free of deposits.

6

5

4

3

Item Designation Item Designation Item Designation

1 Cooling coil 4 Connecting pipe 7 Junction box
2 Leg 5 Air vent. 8 Fan guard grill

7

6 Axial fan 9 Safety switch3 Drain

8

9

1

2

LU-VE Sweden AB Tel: [phone]
Södra Industrivägen 2 – 4 Fax : [phone]
SE – 374 50 Asarum
Sweden

5

XPS-Dry cooler

CPS/XPS - Condensor / Dry cooler

System of designations

C E 45 – 1 1 3 C – D F – 4 D 3 400 50 – 2 – X

Serie
Tube size code

Fan size in cm

Lines of fans

Fans per line

Coil rows deep

Fin pitch code

Product application
D = Dry cooler

Product orientation
F = Flat model
U = Upright model

(poles) Motor speed
4 = 1400 rpm
6 = 900 rpm

Motor winding connection
D = delta
Y = Star
YD = 2 speed
S = Singel phase

Number of phases

Voltage
400 = 400 V
230 = 230 V

Frequency
50 = 50 Hz

Number of circuits

Option above standard

6

LU-VE Sweden AB Tel: [phone]
Södra Industrivägen 2 – 4 Fax : [phone]
SE – 374 50 Asarum
Sweden

XPS-Dry cooler

Receiving and fitting

The product is subjected to thorough inspection of quality and function before leaving
the factory. If faults or damage due to transportation are detected on the product, the
transporter and point of sale is to be contacted without delay.

Assembly

1. Move the product to the place of
installation before removing the packing.
The cooler is provided with eyebolts (A)
and shall only be lifted using these
according to instructions on the cooler
and the directions for use.

2. The legs on are mounted in the trans­port mode during transportation. These
are to be fitted for installation in the two
upper pairs of holes on the outermost
part.

3. Bolt the product through the pre-drilled
mounting holes to a firm base.

LU-VE Sweden AB Tel: [phone]
Södra Industrivägen 2 – 4 Fax : [phone]
SE – 374 50 Asarum
Sweden

A

7

XPS-Dry cooler

Installation

The following instructions should be read together with the technical leaflet.

Location

Place the product so that air can pass freely over the entire coil surface and if possible
so that the wind direction does not affect the evacuation air because re-circulation
could otherwise occur. This applies particularly to models
that have low revs.
The product is to be mounted on a firm base and secured with foundation bolts.
The frame of the product is provided with pre-drilled holes.

>2xY

>Y

>Y

Y

>2xY

Y

LU-VE Sweden AB Tel: [phone]
Södra Industrivägen 2 – 4 Fax : [phone]
SE – 374 50 Asarum

8

Sweden

Y

XPS-Dry cooler

Installation

A

0,8 x B

B

0,7 x B

0,6 x Y

>A / 4
>B / 2

>A / 4

>B / 2

0,7 x B

0,6 x Y

>x / 4
>Y / 2

0,8 x B

X

Y

A

B

X

Y

0,7 x Y

>A / 4

>B / 2

>A / 4
>B / 2

0,8 x B

0,7 x Y

>x / 4
>Y / 2

0,7 x Y

0,8 x B

>x / 4
>Y / 2

>x / 4
>Y / 2

LU-VE Sweden AB Tel: [phone]
Södra Industrivägen 2 – 4 Fax : [phone]
SE – 374 50 Asarum
Sweden

0,7 x Y

9

XPS-Dry cooler

Installation

Tube installation for Dry Cooler

The product is to be filled with the amount
and type of heat transfer medium stated by
the installation engineer. The connecting
tubes are located on one end of the unit.

The air vent is at the highest point of the
header (1).
The incoming lead is connected to tube (2).
The return lead is connected to tube (3).
The drain (4) is located at the bottom of the
header.

1

2

4

3

10

LU-VE Sweden AB Tel: [phone]
Södra Industrivägen 2 – 4 Fax : [phone]
SE – 374 50 Asarum
Sweden

XPS-Dry cooler

Installation

Installations may only be made by
authorised persons and in accordance
with national standards.

The cooler may not be connected to
other voltage or frequency than its
rated data.

Connecting the fan

To be connected to the safety switch as
follows:
Loosen the screws (1) with a screwdriver
and remove the cover (2). Connect the
cable through the screw fitting (3) on the
side of the cover.

N.B. Ensure that the fan rotates in the
direction indicated by the arrow.

Setting the motor protector

The maximum current valu e at -30ºC
is indicated on the rating plate. Refer
to the diagram for dimensioning of
over-current protection at other
ambient temperature. The over­current protection should have an
adjustment range of +/- 20%.

1

2

3

I

1.0

0.9

0.8
–30

–20 0

–10

+10

°C

LU-VE Sweden AB Tel: [phone]
Södra Industrivägen 2 – 4 Fax : [phone]
SE – 374 50 Asarum
Sweden

11

XPS-Dry cooler

Motor winding diagram

3/400V 4 POLES

3/400V 6 POLES

U1

TKTKW2

U2

L1 L2 L3

1/230V 4 POLES

1/230V 6 POLES

U2

Z2

Z1

TK TKU1

V1

V2

W1

PE

3/400V 4 POLES

3/400V 6 POLES

TKTKW2

U1

L1

3/230V 4 POLES

TKTKW2

U1

U2 V1

L2

U2

V1

V2

V2

W1

L3

PE

W1

12

N

L1

PE

L1 L2 L3

PE

LU-VE Sweden AB Tel: [phone]
Södra Industrivägen 2 – 4 Fax : [phone]
SE – 374 50 Asarum
Sweden

XPS-Dry cooler

Preventive maintenance

Warning. Make certain that the power
supply is disconnected.

Changing the fan

Disconnect the electric terminals in the
junction box for the fan (1).
Remove the bolts (2) (4 off) and washers
and take off the fan (3).

Mounting the fan

Fit the bolts (2) and washers in the four
holes.
Observe that there is a tagged washer
between the casing and the fan grille.

Upright model

Fit the bolts (2) and washers loosely in
the two upper holes. Then fit the lower
bolts and tighten them.

3

2

1

Standstill

During long periods when the unit is not in
operation the fans should be run at least
once a month. They are to be run until the
motor reaches normal working
temperature, ie, about 60 minutes.

LU-VE Sweden AB Tel: [phone]
Södra Industrivägen 2 – 4 Fax : [phone]
SE – 374 50 Asarum
Sweden

13

XPS-Dry cooler

Preventive maintenance

Warning. Make certain that the power supply is disconnected.

Cleaning the cooling battery

1. Cooling batteries that are lightly soiled
can be cleaned by brushing and blowing
with compressed air.

2. Then wash the battery with water and
environment-friendly detergent that does
not corrode aluminium or copper.
Ammoniac may not be used.

3. Rinse and allow to dry.

Caution

Always wear protective gloves when
cleaning or when in contact with the
batteries.

14

LU-VE Sweden AB Tel: [phone]
Södra Industrivägen 2 – 4 Fax : [phone]
SE – 374 50 Asarum
Sweden

CPS/XPS - Condensor / Dry cooler

LU-VE Sweden AB Tel: [phone]

Asarums Industri AB Tel: [phone]

Södra Industrivägen 2 – 4 Fax : [phone]

Södra Industrivägen 2 – 4 Fax:[phone]

SE – 374 50 Asarum

SE – 374 50 Asarum

Sweden

Sweden

15

15

XPS-Dry cooler

2015 - 0 3-11

16

LU-VE Sweden AB Tel: [phone]
Södra Industrivägen 2 – 4 Fax : [phone]
SE – 374 50 Asarum
Sweden