Agri-Fab 45-02153-131 User Manual

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OWNERS
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APPLICATION TIPS
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MANUAL
Model No.
45-02153-131
100 LB. TOW
CAUTION:
Read Rules for
Safe Operation
and Instructions
BROADCAST SPREADER
Assembly Operation Maintenance Repair Parts
PRINTED IN U.S.A.
FORM NO. 40537 (REV. 10/25/07)
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RULES FOR SAFE OPERATION
FLOW CONTROL ROD
HITCH TUBE
LOCK NUT
CROSS OVER TUBE
SLIDE GATE BRACKET
Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment. Exercise caution at all times when operating equipment.
Read the towing vehicle owners manual and towing • vehicle safety rules. Know how to operate your tractor before using the broadcast spreader attachment. Read the chemical label instructions and cautions for • handling and applying the chemicals purchased for spreading. Wear eye and hand protection when handling and • when applying lawn or garden chemicals. Never operate tractor and spreader attachment • without wearing substantial footwear, and do not allow anyone to ride or sit on spreader attachment frame. Never allow children to operate the tractor or spreader • attachment, and do not allow adults to operate without proper instructions.
LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS — ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED.
ASSEMBLY INSTRUCTIONS
Turn the spreader upside down as shown in gure 1, 1. so that it rests on the hopper.
Always begin with the transmission in rst (low) gear •
and with the engine at low speed, and gradually increase speed as conditions permit. Maximum towing speed - 6 M.P.H. When towing broadcast spreader do not drive too • close to a creek or ditch and be alert for holes and other hazards which could cause you to loose control of the broadcast spreader and tractor. Before operating vehicle on any grade (hill) refer • to the safety rules in the vehicle owner's manual concerning safe operation on slopes. Stay off steep slopes! Follow maintenance and lubrication instructions as • outlined in this manual.
Hook the free end of the ow control rod through the 2. hole in the slide gate bracket located near the bottom
of the hopper. See gure 2.
Remove the lock nut from the middle bolt in the crossover 3. tube and shaft support plate. Leave the bolt in place.
See gure 2.
Assemble the hitch tube onto the middle bolt and secure 4. it with the same lock nut you removed. Do not tighten
at this time. See gure 2.
FIGURE 1
IMPORTANT: The hitch tube must attach to the side of the
crossover tube opposite the shaft support plate.
FIGURE 2
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AXLE
SPACER
1/2" DIA.
FLAT WASHER
1/4" x 1-1/2" HEX BOLT
1/4" NYLOCK NUT
HITCH BRACE
HITCH TUBE
HITCH BRACE
HUB CAP
INDENT
1/2" FLAT WASHER
HUB CAP
END WITH NO
INDENT
Assemble the two hitch braces to the hitch tube using a 5.
1/4" x 1-1/2" hex bolt and a 1/4" nylock nut. See gure
3. Do not tighten at this time. Tighten all loose hex nuts and bolts attached to hitch 6. tube and hitch braces. Do not collapse tubes when
tightening.
Place the drive wheel onto the end of the axle that has 8. an indent. The long end of the hub goes to the inside.
See gure 5.
Place a hub cap onto the end of the axle. Using a small 9. hammer, lightly tap the hub cap until it is snug against
the wheel. See gure 5.
FIGURE 3
Assemble a spacer and then a 1/2" at washer onto 7. each end of the axle. See gure 4.
FIGURE 5
Place the wheel (long end of hub rst) onto the end of 10. the axle that has no indents. See gure 6. Place a 1/2" at washer onto the axle and then lightly 11.
tap a hub cap onto the axle until it is snug against the
washer and wheel hub. See gure 6.
FIGURE 4
FIGURE 6
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OFF
ON
1
2
3
4
6
7
8
9
10
5
FLOW
CONTROL
ARM
ON
OFF
AJDUSTABLE
STOP
SETTING "5"
Position the ow control mounting bracket (gure 7).12.
FIGURE 7
Push on ow control arm until it locks in "OFF" a. position. Slide ow control mounting bracket along tube until b. closure plate in bottom of hopper just closes. Snug the 1/4" lock nuts just enough to hold ow c. control mounting bracket in place. Set adjustable stop at "5". Pull ow control arm d. against stop. Verify that closure plate has opened about half way. If closure plate does not open half way, it may be e.
closed too far at "OFF". Adjust position of ow control
mounting bracket until closure plate will open about half way at "5" and still close when arm is locked in "OFF". Tighten 1/4" lock nuts.
OPERATION
HOW TO USE YOUR SPREADER
SETTING THE FLOW CONTROL
(Refer to gure 7 on page 4.)
Loosen the nylon wing nut, set the adjustable stop to 1.
the desired ow rate setting and retighten the wing nut.
The higher the setting number, the wider the opening in the bottom of the hopper. Refer to the application chart on page 5 and to the 2. instructions on the fertilizer bag to select the proper
ow rate setting. Pull the ow control arm against the adjustable stop 3.
for the on position and toward the hopper for the off position.
USING YOUR SPREADER
We do not recommend the use of any powdered lawn
chemicals, due to difculty in obtaining a satisfactory or
consistent broadcast pattern.
Determine approximate square footage of area to be 1. covered and estimate amount of material required. Before lling the hopper make sure the ow control arm 2. is in the off position and the closure plate is shut.
Break up any lumpy fertilizer as you ll the hopper.3. Set the adjustable stop with the ow control arm still in 4.
the off position. Refer to the application chart on this page and to the instructions on the fertilizer bag to select
the proper ow rate setting.
The application chart is calculated for light to heavy 5. application at a vehicle speed of 3 mph, or 100 ft. in 23 seconds. A variation in speed will require an adjustment
of the ow rate to maintain the same coverage. The faster
you drive, the wider the broadcast width. Always start the tractor in motion before opening closure 6. plate. Always shut the closure plate before turning or stopping 7. the tractor. If fertilizer is accidentally deposited too heavily in a small 8. area, soak the area thoroughly with a garden hose or sprinkler to prevent burning of the lawn. To insure uniform coverage, make each pass so that the 9. broadcast pattern slightly overlaps the pattern from the
previous pass as shown in gure 8. The approximate
broadcast widths for different materials are shown in the application chart on this page. When broadcasting weed control fertilizers, make sure 10. the broadcast pattern does not hit evergreen trees,
owers or shrubs.
Heavy moisture conditions may require a cover over 11. the hopper to keep contents dry. The vinyl cover acts as a wind and moisture shield, but should not be used as a rain cover.
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GREASE
OIL
OIL
SPROCKET SHAFT
AGITATOR HAIRPIN
FIGURE 8
OVERLAP
REFER
TO
CHARTS
IMPORTANT: Application rates shown in the chart are affected by humidity and by the moisture content of the material (granular and pellet). Some minor setting adjustments may be necessary to compensate for this condition.
CLEANING
4. Rinse inside of hopper and exterior of spreader and dry off before storing.
LUBRICATE (See gure 9.)
5. Lightly apply automotive grease as needed to the sprocket and gear.
6. Oil the nylon bushings on the vertical sprocket shaft and on the axle at least once a year, or more often as needed.
7. Oil right hand (idler) wheel bearing at least once a year or more often as needed.
APPLICATION CHART (SHIELD UP)
TYPE SPREAD MATERIAL FLOW SETTING WIDTH
FERTILIZER Powder 3 - 5 3' - 4' Granular 3 - 5 8' - 10' Pelleted 3 - 5 10' - 12' Organic 6 - 8 6' - 8' GRASS SEED Fine 3 - 4 6' - 7' Coarse 4 - 5 8' - 9' ICE MELTER 6 - 8 10' - 12'
OPERATING SPEED - 3 MPH. (100 ft. in 23 seconds)
MAINTENANCE
CHECK FOR LOOSE FASTENERS
1. Before each use make a thorough visual check of the spreader for any bolts and nuts which may have loosened. Retighten any loose bolts and nuts.
FIGURE 9
STORAGE
1. Rinse inside of hopper and exterior of spreader and dry off before storing.
2. Store in a clean, dry area.
SERVICE AND ADJUSTMENTS
1. If the axle, slotted gear and sprocket assembly is disassembled, mark down the positions of the parts as they are removed. The drive wheel and sprocket positions in relation to the slotted gear determine which direction the spreader plate will spin. Be sure to reassemble them
in their original positions. (Refer to gure 5 on page 3.)
Use shim washers (Ref. no. 21 on pages 6 and 7) as needed for minimum backlash. Add grease to gear and sprocket.
2. If the agitator hairpin becomes damaged or worn it can
be replaced. See gure 10.
CHECK FOR WORN OF DAMAGED PARTS
2. Check for worn or damaged parts before each use. Repair
CHECK TIRE INFLATION
3. Check if tires are adequately inated before each use. Do
or replace parts if necessary.
not inate beyond maximum recommended pressure.
CAUTION: DO NOT inate tires beyond the
maximum recommended pressure printed on side of tire.
FIGURE 10
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11
24
23
43
22
21
20
21
22
19
18
4
D
E
35
22
16
11
23
A
A
11
2
27
26
28
3
19
36
34
9
46
9
13
9
40
15
14
9
11
17
11
24
22
9
E
9
31
33
5
4
9
35
B
6
7
12
40
9
D
33
50
40
12
25
B
1
39
50
10
39
9
32
9
44
48
7
7
8
42
45
32
7
38
41
32
37
39
9
32
39
47
51
32
40
49
REPAIR PARTS FOR BROADCAST SPREADER MODEL 45-02153-131
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REPAIR PARTS FOR BROADCAST SPREADER MODEL 45-02153-131
REF PART NO. QTY DESCRIPTION
1 44624 1 Hopper 2 46055 1 Pin, Spring 1/8" Dia. x 1" Lg. 3 62482 1 Ass'y, Guide Closure 4 40469 1 Tube, Frame 5 23753 1 Slide Gate Angle Bracket 6 23758 1 Slide Gate Bracket 7 43661 5 Bolt, Hex 1/4-20 x 1" Lg.* 8 24857 1 Flow Control Link
9 47189 22 Nylock Nut, 1/4-20 10 44591 1 Tube, Crossover 11 43648 9 Bolt, Hex 1/4-20 x 1-1/2" Lg. 12 1509-69 7 Bolt, Hex 1/4-20 x 1-3/4" 13 44566 1 Spring, Torsion 14 44586 1 Tube, Hitch 15 40539 1 Drive Wheel 16 40540 1 Wheel 17 23687 1 Bracket, Hitch 18 23781 1 Shaft, Axle 19 44665 2 Pin, Spring 5/32" Dia. x 1-1/4" Lg. 20 44672 1 Bushing, Axle Shaft 21 44137 6 Washer, Shim 1/2" 22
R19171616 23 47963 2 Bearing, Flange 24 46501 2 Tube, Spacer 25 25305 1 Shaft, Sprocket 26 04367 1 Spreader Plate
4 Washer, Flat 1/2"
REF PART NO. QTY DESCRIPTION
27 43850 1 Pin, Spring 1/8" Dia. x 5/8" Lg. 28 44468 1 Sprocket, 6 Tooth 29
C-9M5732 31 48934 1 Hairpin Agitator 32
R19111116 33 44285 2 Bushing, Delrin 34 44469 1 Rod, Flow Control 35 23525 2 Brace, Hitch 36 23780 1 Support, Shaft 37 47141 1 Nylon Wing Nut, 1/4-20 Thd. 38 44950 1 Bolt, Carriage 1/4-20 x 3/4" Lg. 39 1543-69 10 Washer, Nylon 40 43088 16 Washer, Flat 1/4" Std. 41 24858 1 Adjustable Stop 42 24855 1 Bracket, Flow Control Mount 43 46885 1 Gear 44 24859 1 Flow Control Arm 45 44101 1 Cotter Pin 3/32" x 3/4" Lg.* 46 23533 1 Plate, Closure 47 47623 1 Hitch Pin 48 43848 1 Grip, Flow Control Arm 49 40883 1 Vinyl Hopper Cover 50 44663 2 Hub Cap 51 43343 1 Hair Cotter Pin, #4 1/8"
40537 1 Owner's Manual
2 Pop Rivet (not shown)
9 Washer, 5/16 SAE
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© 2007 Agri-Fab, Inc
REPAIR PARTS
Agri-Fab, Inc.
809 South Hamilton
Sullivan, IL. 61951
217-728-8388
www.agri-fab.com
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