Agri-Fab 45-02103-101 User Manual

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Agri-Fab
MANUAL
Model No.
45-02103-101
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CAUTION:
Read Rules for
Safe Operation
and Instructions
Carefully
125 LB. PUSH
BROADCAST SPREADER
Assembly Operation Maintenance Repair Parts
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www.speedepart.com
PRINTED IN U.S.A. FORM NO. 49120 (12/03)
Page 2
RULES FOR SAFE OPERATION
The following safety precautions are suggested. This broadcast spreader is designed, engineered and tested to offer reasonably safe and effective service, provided it is operated in strict accordance with these instructions. Failure to do so may result in personal injury. Always observe the rules of safe operation.
1. Do not allow anyone to operate the broadcast spreader without proper instructions.
2. Do not permit children to operate the broadcast spreader.
LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS -- ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED.
CARTON CONTENTS
LOOSE PARTS IN CARTON
3. Wear eye and hand protection when handling and when applying lawn or garden chemicals.
4. Read the chemical label instructions and cautions for handling and applying the chemicals purchased for spreading.
5. Keep all nuts, bolts and screws tight to be sure equipment is in safe working condition.
6. Follow maintenance and lubrication instructions as outlined in this manual.
1. Hopper Assembly
2. Wheel
3. Spreader Shield
4. Braces (2)
5. Flow Control Rod
6. Vinyl Hopper Cover
7. Hopper Screen
8. Handle Tube (short)
9. Flow Control Arm
10. Handle Tube (long)
11. Leg Stand Tube
12. Flow Control Mount Bracket Hardware Package (page 3)
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6
5
7
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3
10
12
4
11
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FULL SIZE
A B
K
C
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J
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NOT FULL SIZE
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KEY QTY. DESCRIPTION
A 2 Hex Bolt, 1/4-20 x 1-3/4" Long B 5 Hex Bolt, 1/4-20 x 1-1/2" Long C 8 Hex Bolt, 1/4-20 x 1" Long D 3 Carriage Bolt, 1/4-20 x 3/4" Long E 15 Nylock Nut, 1/4-20 Thd. F 20 Flat Washer, 5/16" SAE G 8 Nylon Washer H 4 Flat Washer, 5/8"
I 1 Cotter Pin, 5/32" x 2"
J 1 Cotter Pin, 3/32" x 3/4" Long
Q
R
S T
KEY QTY. DESCRIPTION
K 1 Flow Control Link
L 2 Spacer Tube M 2 Hub Cap N 1 Grip O 1 Vinyl Cap
P 1 Nylon Wing Nut Q 2 Handle Grip R 1 Adjustable Stop
S 4 Swivel Bracket
T 2 Angle Stop Bracket U 2 Plastic Knob
U
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ASSEMBLY INSTRUCTIONS
TOOLS REQUIRED FOR ASSEMBLY
(1) Pliers (1) Hammer (2) 7/16" Open or Boxed End Wrenches
1. Remove the spreader, the loose parts and the hard­ware package from the carton. Lay out parts and hardware and identify using the illustrations on pages 2 and 3.
2. With the spreader resting upside down on the top of the hopper, assemble a spacer and then a 5/8" flat washer onto each end of the axle. See figure 1.
AXLE
SPACER
5. Place a wheel onto the end of the axle that has a cross hole. The long end of the hub goes to the inside. See figure 3.
6. Assemble a 5/32" x 2" cotter pin through the hole in the wheel hub and the axle. See figure 3.
7. Place a 5/8" flat washer onto the axle and then lightly tap a hub cap onto the axle until it is snug against the washer and wheel hub. See figure 3.
5/32" x 2"
COTTER PIN
HUB CAP
CROSS
HOLE
5/8" FLAT WASHER
5/8" FLAT
WASHER
FIGURE 1
3. Place a wheel onto the end of the axle that has no cross hole. The long end of the hub goes to the inside. See figure 2.
4. Place a 5/8" flat washer onto the axle and then lightly tap a hub cap onto the axle until it is snug against the washer and wheel hub. See figure 2.
NO CROSS HOLE
WHEEL
5/8" FLAT WASHER
FIGURE 3
8. Remove the nut from the middle bolt in the crossover tube. See figure 4.
CROSSOVER TUBE
MIDDLE NUT
SHAFT SUPPORT
MIDDLE BOLT
PLATE
FIGURE 2
HUB CAP
FIGURE 4
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HANDLE TUBE (LONG)
1/4" x 1-1/2" HEX BOLTS
1/4" NYLOCK NUTS
VINYL CAP
LEG STAND TUBE
IMPORTANT: Do Not assemble handle tube to same
FLOW CONTROL
LINK
FLOW
CONTROL
ARM
1/4"
NYLOCK
NUT
1/4" x 1"
HEX BOLT
SMALLEST
HOLE
NYLON
WASHER
side of crossover tube as shaft support plate.
9. Place the long handle tube onto the crossover
tube on the side opposite from the shaft support plate. Fasten with the bolt, washer and nut re­moved in the previous step. See figures 4 and 5.
Do not tighten at this time.
10. Assemble two handle braces to the inside of the hopper frame, one on each side, using two 1/4" x 1-1/2" hex bolts and two 1/4" nylock nuts. See figure 5. Do not tighten at this time.
11. Assemble the other end of the two handle braces to the long handle tube using a 1/4" x 1-1/2" hex bolt and 1/4" nylock nut. Do not tighten at this time. See figure 5.
12. Tighten all nuts and bolts in same sequence as assembled in steps 9 through 11. See figure 5.
HANDLE TUBE (LONG)
13. Assemble the leg stand tube to the handle tube (long) using two 1/4" x 1-1/2" hex bolts. Secure tightly with two 1/4" nylock nuts. See figure 6.
14. Place a vinyl cap over the end of the leg stand tube. See figure 6.
1/4"
NYLOCK
NUT
FIGURE 5
HEX BOLT 1/4" x 1-1/2"
HITCH BRACE
MIDDLE BOLT
HEX BOLT 1/4" x 1-1/2"
CROSSOVER TUBE
SHAFT SUPPORT PLATE
MIDDLE NUT
FIGURE 6
15. Assemble the flow control link (end with small hole) to the flow control arm using a 1/4" x 1" hex bolt, a nylon washer and a 1/4" nylock nut as shown in figure 7. Tighten carefully. The flow control link should not be loose but should pivot with no more than slight resistance.
FIGURE 7
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16. Assemble the flow control arm to the flow control
1/4" x 1-3/4" HEX BOLT
1/4"
NYLOCK
NUT
HANDLE TUBE (SHORT)
HANDLE TUBE (LONG)
HANDLE GRIP
FLOW CONTROL MOUNTING BRACKET
5/16"
FLAT
WASHERS
mounting bracket using a 1/4" x 1" hex bolt, two nylon washers and a 1/4" nylock nut as shown in figure 8. Tighten carefully. The flow control arm should be snug, but should pivot with no more than a slight resistance.
17. Assemble the vinyl grip. See figure 8.
VINYL GRIP
FLOW CONTROL
FLOW
CONTROL
ARM
MOUNTING
BRACKET
19. Hook the free end of the flow control rod through the hole in the slide gate bracket located near the bottom of the hopper. See figure 10.
SLIDE GATE
HOPPER
BRACKET
FLOW CONTROL ROD
1/4" x 1"
HEX BOLT
NYLOCK
(2) NYLON WASHERS
FIGURE 8
18. Place a 5/16" flat washer onto the end of the flow control rod. Insert the end of the flow control rod through the slot in the flow control mounting bracket and through the hole in the flow control link. Secure with a 3/32" x 3/4" cotter pin. See figure 9.
3/32"
COTTER
5/16" FLAT
WASHER
FLOW
CONTROL
ROD
1/4"
NUT
PIN
FIGURE 10
20. Assemble both the flow control mounting bracket and the short handle tube to the long handle tube. Use two 1/4" x 1-3/4" hex bolts, four 5/16" flat washers and two 1/4" nylock nuts as shown in figure
11. Do not tighten at this time.
21. Place a handle grip on each handle. See figure 11.
FIGURE 9
CONTROL
SLOT
FLOW
LINK
FIGURE 11
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22. Place the adjustable stop into the "ON" end of the slot in the top of the flow control mounting bracket. Secure with the 1/4" x 3/4" carriage bolt, a nylon washer, a 5/16" flat washer and the nylon wing nut. See figure 12.
NYLON
WING NUT
5/16" FLAT
WASHER
NYLON WASHER
ADJUSTABLE
STOP
1/4" x 3/4"
CARRIAGE BOLT
23. Position the flow control mounting bracket (figure
13). a. Push on flow control arm until it locks in "OFF"
position.
b. Slide flow control mounting bracket along tube
until closure plate in bottom of hopper just closes.
c. Snug the 1/4" lock nuts just enough to hold flow
control mounting bracket in place.
d. Set adjustable stop at "5". Pull flow control arm
against stop. Verify that closure plate has opened about half way.
e. If closure plate does not open half way, it may be
closed too far at "OFF". Adjust position of flow control mounting bracket until closure plate will open about half way at "5" and still close when arm is locked in "OFF". Tighten 1/4" lock nuts.
ON
OFF
FIGURE 12
CONTROL
FIGURE 13
FLOW
ARM
8
9
10
OFF
ON
1
2
3
4
5
6
7
AJDUSTABLE
STOP
SETTING "5"
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Page 8
24. Attach an angle stop bracket and a swivel bracket to the rear hole in the R.H. shield bracket using a 1/4" x 1" hex bolt, two 5/16" washers, a nylon washer and a 1/4" Nylock nut. Place the angle stop bracket on the inside and the swivel bracket on the outside. Tighten the locknut so that the swivel bracket can pivot freely. See figure 14. Repeat step on L.H. shield bracket.
25. Attach a swivel bracket to the front hole in the R.H. shield bracket using a 1/4" x 1" hex bolt, two 5/16" washers, a nylon washer and a 1/4" Nylock nut. Tighten the nut so that the swivel bracket can pivot freely. See figure 14. Repeat step on L.H. shield bracket.
26. Assemble the spreader shield to the front swivel brackets using two 1/4" x 3/4" carriage bolts, 5/16" washers and the two 1/4" plastic knobs. See figure
15.
27. Assemble the spreader shield to the rear swivel brackets using two 1/4" x 1" hex bolts, four 5/16" washers and two 1/4" Nylock nuts. Tighten the nuts so that the swivel bracket can still pivot freely. See figure 15.
5/16" WASHER
PLASTIC KNOB
1/4" NYLOCK NUT
FIGURE 14
5/16" WASHER
ANGLE STOP BRACKET
NYLON WASHER
SWIVEL BRACKET
1/4" x 1" HEX BOLT
NYLON WASHER
SHIELD BRACKET
1/4" NYLOCK NUT
1/4" x 1" HEX BOLT
1/4" x 3/4"
CARRIAGE BOLT
FIGURE 15
28. Place the hopper screen down into the hopper to help break up clumpy material and to prevent large clumps from reaching the bottom of the hopper and clogging the opening. See figure 16.
HOPPER SCREEN
SHI
FIGURE 16
29. Lubricate the spreader following the instructions in the maintenance section on page 11.
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OPERATION
OVERLAP
8’ to 10’
OVERLAP
3’ to 4’
SHIELD UP
SHIELD DOWN
HOW TO USE YOUR SPREADER
SETTING THE FLOW CONTROL
(Refer to figure 13 on page 7.)
1. Loosen the nylon wing nut, set the adjustable stop to the desired flow rate setting and retighten the wing nut. The higher the setting number, the wider the opening in the bottom of the hopper.
2. Refer to the application chart on page 10 and to the instructions on the fertilizer bag to select the proper flow rate setting.
3. Pull the flow control arm against the adjustable stop for the on position and toward the hopper for the off position.
USING YOUR SPREADER
We do not recommend the use of any powdered lawn chemicals, due to difficulty in obtaining a satisfactory or consistent broadcast pattern.
11. Heavy moisture conditions may require a cover over the hopper to keep contents dry. The vinyl cover (available as an accessory) acts as a wind and mois­ture shield, but should not be used as a rain cover. Refer to the parts list on page 13.
APPLICATION DIAGRAM
1. Determine approximate square footage of area to be covered and estimate amount of material required.
2. Before filling the hopper make sure the flow control arm is in the off position and the closure plate is shut.
3. Break up any lumpy fertilizer as you fill the hopper.
4. Set the adjustable stop with the flow control arm still in the off position. Refer to the application chart on page 10 and to the instructions on the fertilizer bag to select the proper flow rate setting.
5. The application chart is calculated for light to heavy application at a walking speed of 3 mph, or 100 ft. in 23 seconds. A variation in speed will require an adjustment of the flow rate to maintain the same coverage. The faster you walk, the wider the broad­cast width.
6. Always start the spreader in motion before opening the closure plate.
7. Always shut the closure plate before turning or stop­ping the spreader.
8. If fertilizer is accidentally deposited too heavily in a small area, soak the area thoroughly with a garden hose or sprinkler to prevent burning of the lawn.
9. To insure uniform coverage, make each pass so that the broadcast pattern slightly overlaps the pattern from the previous pass as shown in figure 17. The approximate broadcast widths for different materials are shown in the application chart on this page.
10. When broadcasting weed control fertilizers, make sure the broadcast pattern does not hit evergreen trees, flowers or shrubs. Lower the spreader shield to limit the dispersal pattern. Reduce the flow control setting according to the application chart on page 10.
FIGURE 17
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IMPORTANT: Application rates shown in the chart are
affected by humidity and by the moisture content of the material (granular and pellet). Some minor setting adjustments may be necessary to compensate for this condition.
APPLICATION CHART (SHIELD UP)
TYPE FLOW SETTING SPREAD MATERIAL 3 MPH WIDTH
(100 FT. IN 23 SEC.) IN FEET
FERTILIZER Powder 3 - 5 3 - 4 Granular 3 - 5 8 - 10 Pelleted 3 - 5 10 - 12 Organic 6 - 8 6 - 8 GRASS SEED Fine 3 - 4 6 - 7 Coarse 4 - 5 8 - 9 ICE MELTER 6 - 8 10 - 12
APPLICATION CHART (SHIELD DOWN)
TYPE FLOW SETTING SPREAD MATERIAL 3 MPH WIDTH
(100 FT. IN 17 SEC.) IN FEET
FERTILIZER Powder 1 - 3 3 - 4 Granular 1 - 3 3 - 4 Pelleted 1 - 3 3 - 4 Organic 3 - 4 3 - 4 GRASS SEED Fine 1 - 3 3 - 4 Coarse 2 - 3 3 - 4 ICE MELTER 2 - 4 3 - 4
OPERATING SPEED - 3 MPH. (100 ft. in 23 seconds)
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MAINTENANCE STORAGE
CHECK FOR LOOSE FASTENERS
1. Before each use make a thorough visual check of the spreader for any bolts and nuts which may have loosened. Retighten any loose bolts and nuts.
CHECK FOR WORN OF DAMAGED PARTS
2. Check for worn or damaged parts before each use. Repair or replace parts if necessary.
CHECK TIRE INFLATION
3. Check if tires are adequately inflated before each use. Do not inflate tires beyond maximum recommended pressure.
CAUTION: DO NOT inflate tires beyond the maximum recommended pressure printed on side of tire.
CLEANING
4. Rinse inside of hopper and exterior of spreader and dry off before storing.
LUBRICATE (See figure 18)
5. Lightly apply automotive grease as needed to the sprocket and gear.
6. Oil the nylon bushings on the vertical sprocket shaft and on the axle at least once a year, or more often as needed.
7. Oil right hand (idler) wheel at least once a year or more often as needed.
1. Rinse inside of hopper and exterior of spreader and dry off before storing.
2. Store in a clean, dry area.
SERVICE AND ADJUSTMENTS
1. If the axle, slotted gear and sprocket assembly is disassembled, mark down the positions of the parts as they are removed. The drive wheel and sprocket positions in relation to the slotted gear determine which direction the spreader plate will spin. Be sure to reassemble them in their original positions. (Refer to figure 3 on page 4.) Use shim washers (Ref. no. 20 on pages 12 and 13) as needed for minimum backlash. Add grease to gear and sprocket.
2. If the agitator hairpin becomes damaged or worn it can be replaced. Remove old agitator hairpin from hole in sprocket shaft and replace with new agitator hairpin. See figure 19.
OIL
FIGURE 18
GREASE
SPROCKET SHAFT
OIL
AGITATOR HAIRPIN
FIGURE 19
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REPAIR PARTS FOR BROADCAST SPREADER MODEL 45-02103-101
54
39
E
F
47
53
55
40
11
40
50
15
11
E
57
21
40
56
40
F
29
9
1
32
39
25
24
9
52
9
21
37
48
40
39
44
11
11
C
50
51
14
16
37
29
32
13
9
29
7
10
9
32
9
B
7
9
27
E
18
17
43
9
E
31
3
33
26
7
30
9
38
36
28
18
21
9
9
19
11
D
20
9
5
6
46
20
B
35
40
39
40
39
8
9
C
40
9
A
49
A
22
42
35
41
45
47
34
7
7
15
4
21
23
40
28
4
32
9
7
23
D
40
22
58
9
21
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REPAIR PARTS FOR BROADCAST SPREADER MODEL 45-02103-101
REF. PART QTY. DESCRIPTION
NO. NO.
1 44466 1 Hopper 2
C-9M5732
2 Pop Rivet (not shown) 3 62482 1 Ass'y, Guide Closure 4 48842 1 Tube, Frame 5 23753 1 Slide Gate Angle Bracket 6 23758 1 Slide Gate Bracket 7 43648 9 Bolt, Hex 1/4-20 x 1-1/2" Lg.* 8 24857 1 Flow Control Link 9 47189 26 Nut, Nylock 1/4-20 Thd. *
10 48841 1 Tube, Crossover 11 43661 9 Bolt, Hex 1/4-20 x 1" Lg.* 13 44566 1 Spring, Torsion 14 44590 1 Tube, Handle (Long) 15 48954 2 Wheel 16 44589 1 Tube, Handle (Short) 17 25067 1 Shaft, Axle 18 44665 2 Pin, Spring 5/32" Dia. x 1-1/4" Lg. 19 48916 1 Bushing, Axle Shaft 20 44125 4 Washer, Shim 5/8" I.D. 21
R19212016
5 Washer, Flat 5/8" I.D.
22 741-0249 2 Bearing, Flange 23 48857 2 Tube, Spacer 24 47437 1 Shaft, Sprocket 25 04367 1 Spreader Plate 26 43850 1 Pin, Spring 1/8" Dia. x 5/8" Lg. 27 44587 1 Tube, Leg Stand 28 44285 2 Bushing, Delrin 3/8" I.D. 29 1509-69 9 Bolt, Hex 1/4-20 x 1-3/4" Lg.* 30 47063 1 Pin, Cotter 5/32" x 2"
REF. PART QTY. DESCRIPTION
NO. NO.
31 48934 1 Hairpin, Agitator 32 43088 16 Washer, Flat 1/4" Std. 33 44468 1 Sprocket - 6 Tooth 34 44514 1 Rod, Flow Control 35 23525 2 Brace, Hitch 36 23780 1 Support, Shaft 37 44482 2 Grip, Handle 38 46055 1 Pin, Spring 1/8" Dia. x 1" Lg. 39 1543-69 14 Washer, Nylon 40
R19111116
20 Washer, 5/16 SAE 41 24858 1 Stop, Adjustable 42 24855 1 Bracket, Flow Control Mount 43 48888 1 Gear 44 24856 1 Flow Control Arm 45 44101 1 Cotter Pin 3/32" x 3/4" Lg.* 46 23533 1 Plate, Closure 47 44950 3 Bolt, Carriage 1/4-20 x 3/4" Lg. 48 43848 1 Grip, Flow Control Arm 49 44481 1 Cap, Vinyl 50 48499 2 Hub Cap 51 47141 1 Nylon Wing Nut, 1/4-20 52 43962 1 Vinyl Hopper Cover 53 46119 1 Spreader Shield 54 23998 4 Shield Swivel Bracket 55 46120 2 Plastic Knob 56 47441 1 Screen 57 24125 2 Shield Bracket 58 23999 2 Angle Stop Bracket
49120 1 Owner's Manual
*Purchase common hardware locally.
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13
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REPAIR PARTS
Agri-Fab, Inc.
303 West Raymond
Sullivan, IL. 61951
217-728-8388
www.agri-fab.com
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