Agri-Fab 45-02103 User Manual

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Page 1

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MANUAL

Model No.

45-02103

CAUTION: Read Rules for Safe Operation

and Instructions

Carefully

125 LB. PUSH

BROADCAST SPREADER

Assembly Operation Maintenance Repair Parts

PRINTED IN U.S.A. FORM NO. 49030 (REV. 4/7/08)

Page 2

RULES FOR SAFE OPERATION

3 4

The following safety precautions are suggested. This broadcast spreader is designed, engineered and tested to offer reasonably safe and effective service, provided it is operated in strict accordance with these instructions. Failure to do so may result in personal injury. Always observe the rules of safe operation.

1. Do not allow anyone to operate the broadcast spreader without proper instructions.

2. Do not permit children to operate the broadcast spreader.

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS — ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED.

3. Wear eye and hand protection when handling and when applying lawn or garden chemicals.

4. Read the chemical label instructions and cautions for handling and applying the chemicals purchased for spreading.

5. Keep all nuts, bolts and screws tight to be sure equipment is in safe working condition.

6. Follow maintenance and lubrication instructions as outlined in this manual.

CARTON CONTENTS

LOOSE PARTS IN CARTON

1. Handle Tube (long)

2. Braces (2)

3. Flow Control Mount Bracket

4. Flow Control Arm

5. Handle Tube (short)

6. Flow Control Rod

7. Leg Stand Tube

8. Wheels (2)

9. Hopper Assembly

Hardware Package (not shown)

Page 3

NOT SHOWN FULL SIZE

C D

SHOWN FULL SIZE

KEY QTY. DESCRIPTION

A 2 Hex Bolt, 1/4-20 x 1-3/4" Long

B 5 Hex Bolt, 1/4-20 x 1-1/2" Long

C 2 Hex Bolt, 1/4-20 x 1" Long

D 1 Carriage Bolt, 1/4-20 x 3/4" Long

E 9 Nyock Nut, 1/4-20 Thd.

F 6 Flat Washer, 5/16" SAE

G 4 Nylon Washer

H 4 Flat Washer, 5/8"

I 1 Cotter Pin, 5/32" x 2"

KEY QTY. DESCRIPTION

J 1 Cotter Pin, 3/32" x 3/4" Long

K 1 Flow Control Link

L 2 Spacer Tube

M 2 Hub Cap

N 1 Grip

O 1 Vinyl Cap

P 1 Nylon Wing Nut

Q 2 Handle Grip

R 1 Adjustable Stop

Page 4

ASSEMBLY INSTRUCTIONS

AXLE

SPACER

5/8" FLAT WASHER

HUB CAP

WHEEL

NO CROSS HOLE

HUB CAP

5/32" x 2"

COTTER PIN

CROSS

HOLE

5/8" FLAT WASHER

CROSSOVER TUBE

MIDDLE NUT

SHAFT SUPPORT PLATE

MIDDLE BOLT

TOOLS REQUIRED FOR ASSEMBLY

5. Place a wheel onto the end of the axle that has a cross hole. The long end of the hub goes to the inside. See

gure 3.

(1) Pliers (1) Hammer (2) 7/16" Open or Boxed End Wrenches

1. Remove the spreader, the loose parts and the hardware package from the carton. Lay out parts and hardware and identify using the illustrations on pages 2 and 3.

2. With the spreader resting upside down on the top of

the hopper, assemble a spacer and then a 5/8" at washer onto each end of the axle. See gure 1.

6. Assemble a 5/32" x 2" cotter pin through the hole in

the wheel hub and the axle. See gure 3.

7. Place a 5/8" at washer onto the axle and then lightly

tap a hub cap onto the axle until it is snug against the

washer and wheel hub. See gure 3.

FIGURE 1

3. Place a wheel onto the end of the axle that has no cross hole. The long end of the hub goes to the inside.

See gure 2.

4. Place a 5/8" at washer onto the axle and then lightly

tap a hub cap onto the axle until it is snug against the

washer and wheel hub. See gure 2.

FIGURE 3

8. Remove the nut from the middle bolt in the crossover

tube. See gure 4.

FIGURE 2

FIGURE 4

Page 5

HANDLE TUBE (LONG)

1/4" x 1-1/2" HEX BOLTS

1/4" NYLOCK NUTS

VINYL CAP

LEG STAND TUBE

IMPORTANT: Do Not asssemble handle tube to same

MIDDLE BOLT

MIDDLE NUT

HANDLE TUBE (LONG)

HEX BOLT 1/4" x 1-1/2"

HITCH BRACE

1/4"

NYLOCK

NUT

CROSSOVER TUBE

SHAFT SUPPORT PLATE

FLOW CONTROL

LINK

FLOW

CONTROL

ARM

1/4"

NYLOCK

NUT

1/4" x 1"

HEX BOLT

SMALLEST

HOLE

NYLON

WASHER

side of crossover tube as shaft support plate.

9. Place the long handle tube onto the crossover tube on the side opposite from the shaft support plate. Fasten with the bolt, washer and nut removed in the

previous step. See gures 4 and 5. Do not tighten at this time.

10. Assemble two handle braces to the inside of the hopper frame, one on each side, using two 1/4" x 1-1/2" hex

bolts and two 1/4" nylock nuts. See gure 5. Do not tighten at this time.

11. Assemble the other end of the two handle braces to the long handle tube using a 1/4" x 1-1/2" hex bolt and 1/4" nylock nut. Do not tighten at this time.See gure

12. Tighten all nuts and bolts in same sequence as

assembled in steps 9 through 11. See gure 5.

13. Assemble the leg stand tube to the handle tube (long) using two 1/4" x 1-1/2" hex bolts. Secure tightly with

two 1/4" nylock nuts. See gure 6.

14. Place a vinyl cap over the end of the leg stand tube.

See gure 6.

FIGURE 5

FIGURE 6

15. Assemble the ow control link (end with small hole) to the ow control arm using a 1/4" x 1" hex bolt, a nylon washer and a 1/4" nylock nut as shown in gure

7. Tighten carefully. The ow control link should not be loose but should pivot with no more than slight resistance.

FIGURE 7

Page 6

16. Assemble the ow control arm to the ow control

1/4" x 1-3/4" HEX BOLT

1/4"

NYLOCK

NUT

HANDLE TUBE (SHORT)

HANDLE TUBE (LONG)

HANDLE GRIP

FLOW CONTROL MOUNTING BRACKET

5/16"

FLAT

WASHERS

HOPPER

SLIDE GATE BRACKET

FLOW CONTROL ROD

FLOW

CONTROL

ROD

FLOW

CONTROL

LINK

3/32"

COTTER

5/16" FLAT

WASHER

SLOT

1/4" x 1"

HEX BOLT

1/4"

NYLOCK

NUT

FLOW CONTROL

MOUNTING

BRACKET

FLOW

CONTROL

ARM

(2) NYLON WASHERS

VINYL GRIP

mounting bracket using a 1/4" x 1" hex bolt, two nylon

washers and a 1/4" nylock nut as shown in gure 8. Tighten carefully. The ow control arm should be

snug, but should pivot with no more than a slight resistance.

17. Assemble the vinyl grip. See gure 8.

19. Hook the free end of the ow control rod through the

hole in the slide gate bracket located near the bottom

of the hopper. See gure 10.

FIGURE 10

FIGURE 8

18. Place a 5/16" at washer onto the end of the ow control rod. Insert the end of the ow control rod through the slot in the ow control mounting bracket and through the hole in the ow control link. Secure with a 3/32" x 3/4" cotter pin. See gure 9.

20. Assemble both the ow control mounting bracket and

the short handle tube to the long handle tube. Use two

1/4" x 1-3/4" hex bolts, four 5/16" at washers and two 1/4" nylock nuts as shown in gure 11. Do not tighten

at this time.

21. Place a handle grip on each handle. See gure 11.

FIGURE 9

FIGURE 11

Page 7

22. Place the adjustable stop into the "ON" end of the slot

5/16" FLAT

WASHER

NYLON WASHER

1/4" x 3/4"

CARRIAGE BOLT

NYLON

WING NUT

ADJUSTABLE

STOP

OFF

FLOW

CONTROL

ARM

OFF

AJDUSTABLE

STOP

SETTING "5"

in the top of the ow control mounting bracket. Secure

with the 1/4" x 3/4" carriage bolt, a nylon washer, a

5/16" at washer and the nylon wing nut. See gure

12.

FIGURE 12

23. Position the ow control mounting bracket (gure

13).

a. Push on ow control arm until it locks in "OFF"

position.

b. Slide ow control mounting bracket along tube until

closure plate in bottom of hopper just closes.

c. Snug the 1/4" lock nuts just enough to hold ow

control mounting bracket in place.

d. Set adjustable stop at "5". Pull ow control arm

against stop. Verify that closure plate has opened about half way.

e. If closure plate does not open half way, it may be

closed too far at "OFF". Adjust position of ow control

mounting bracket until closure plate will open about half way at "5" and still close when arm is locked in "OFF". Tighten 1/4" lock nuts.

FIGURE 13

24. Before operating the spreader, pre-lubricate per the lubrication instructions in the owner's manual.

Page 8

OPERATION

OVERLAP

8' to 10'

HOW TO USE YOUR SPREADER

SETTING THE FLOW CONTROL

(Refer to gure 13 on page 7.)

1. Loosen the nylon wing nut, set the adjustable stop to

the desired ow rate setting and retighten the wing nut.

The higher the setting number, the wider the opening in the bottom of the hopper.

2. Refer to the application chart on page 8 and to the instructions on the fertilizer bag to select the proper

ow rate setting.

3. Pull the ow control arm against the adjustable stop

for the on position and toward the hopper for the off position.

APPLICATION DIAGRAM

USING YOUR SPREADER

We do not recommend the use of any powdered lawn

chemicals, due to difculty in obtaining a satisfactory or

consistent broadcast pattern.

1. Determine approximate square footage of area to be covered and estimate amount of material required.

2. Before lling the hopper make sure the ow control arm

is in the off position and the closure plate is shut.

3. Break up any lumpy fertilizer as you ll the hopper.

4. Set the adjustable stop with the ow control arm still

in the off position. Refer to the application chart on this page and to the instructions on the fertilizer bag

to select the proper ow rate setting.

5. The application chart is calculated for light to heavy application at a walking speed of 3 mph, or 100 ft. in 23 seconds. A variation in speed will require an adjustment

of the ow rate to maintain the same coverage. The

faster you walk, the wider the broadcast width.

6. Always start the spreader in motion before opening the closure plate.

7. Always shut the closure plate before turning or stopping the spreader.

8. If fertilizer is accidentally deposited too heavily in a small area, soak the area thoroughly with a garden hose or sprinkler to prevent burning of the lawn.

9. To insure uniform coverage, make each pass so that the broadcast pattern slightly overlaps the pattern from the

previous pass as shown in gure 14. The approximate

broadcast widths for different materials are shown in the application chart on this page.

10. When broadcasting weed control fertilizers, make sure the broadcast pattern does not hit evergreen trees,

owers or shrubs.

11. Heavy moisture conditions may require a cover over the hopper to keep contents dry. The vinyl cover (available as an accessory) acts as a wind and moisture shield, but should not be used as a rain cover. Refer to the parts list on page 11.

FIGURE 14

IMPORTANT: Application rates shown in the chart are af-

fected by humidity and by the moisture content of the material (granular and pellet). Some minor setting adjustments may be necessary to compensate for this condition.

APPLICATION CHART

MATERIAL

TYPE

FERTILIZER

Powder 3 - 5 3' - 4'

Granular 3 - 5 8' - 10'

Pelleted 3 - 5 10' - 12'

Organic 6 - 8 6' - 8'

GRASS SEED

Fine 3 - 4 6' - 7'

Coarse 4 - 5 8' - 9'

ICE MELTER 6 - 8 10' - 12'

OPERATING SPEED - 3 MPH. (100 ft. in 23 seconds)

FLOW SETTING SPREAD

WIDTH

Page 9

MAINTENANCE STORAGE

GREASE

OIL

SPROCKET SHAFT

AGITATOR HAIRPIN

CHECK FOR LOOSE FASTENERS

1. Before each use make a thorough visual check of the spreader for any bolts and nuts which may have loosened. Retighten any loose bolts and nuts.

CHECK FOR WORN OF DAMAGED PARTS

2. Check for worn or damaged parts before each use. Repair or replace parts if necessary.

CHECK TIRE INFLATION

3. Check if tires are adequately inated before each use. Do not inate tires beyond maximum recommended

pressure.

CAUTION: DO NOT inate tires beyond the

maximum recommended pressure printed on side of tire.

CLEANING

4. Rinse inside of hopper and exterior of spreader and dry off before storing.

LUBRICATE (See gure 15)

5. Lightly apply automotive grease as needed to the sprocket and gear.

6. Oil the nylon bushings on the vertical sprocket shaft and on the axle at least once a year, or more often as needed.

7. Oil right hand (idler) wheel at least once a year or more often as needed.

1. Rinse inside of hopper and exterior of spreader and dry off before storing.

2. Store in a clean, dry area.

SERVICE AND ADJUSTMENTS

1. If the axle, slotted gear and sprocket assembly is disassembled, mark down the positions of the parts as they are removed. The drive wheel and sprocket positions in relation to the slotted gear determine which direction the spreader plate will spin. Be sure to reassemble them in their original positions. (Refer

to gure 3 on page 4.) Use shim washers (Ref. no. 21

on pages 10 and 11) as needed for minimum backlash. Add grease to gear and sprocket.

2. If the agitator hairpin becomes damaged or worn it can be replaced. Remove old agitator hairpin from hole in sprocket shaft and replace with new agitator hairpin.

See gure 16.

FIGURE 15

FIGURE 16

Page 10

REPAIR PARTS FOR BROADCAST SPREADER MODEL 45-02103

Page 11

REPAIR PARTS LIST FOR BROADCAST SPREADER MODEL 45-02103

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REF.

NO.

1 44466 1 Hopper 2 3 62482 1 Ass'y, Guide Closure 4 48842 1 Tube, Frame 5 23753 1 Slide Gate Angle Bracket 6 23758 1 Slide Gate Bracket 7 43648 9 Bolt, Hex 1/4-20 x 1-1/2" Lg.* 8 24857 1 Flow Control Link

9 47189 22 Nut, Nyock 1/4-20 Thd. * 10 48841 1 Tube, Crossover 11 43661 3 Bolt, Hex 1/4-20 x 1" Lg.* 13 44566 1 Spring, Torsion 14 44590 1 Tube, Handle (Long) 15 40880 2 Wheel 16 44589 1 Tube, Handle (Short) 17 25067 1 Shaft, Axle 18 44665 2 Pin, Spring 5/32" Dia. x 1-1/4" Lg. 19 48916 1 Bushing, Axle Shaft 20 44125 4 Washer, Shim 5/8" I.D.

22 741-0249 2 Bearing, Flange 23 48857 2 Tube, Spacer 24 25305 1 Shaft, Sprocket 25 04367 1 Spreader Plate 26 43850 1 Pin, Spring 1/8" Dia. x 5/8" Lg. 27 44587 1 Tube, Leg Stand

PART

NO.

C-9M5732

R19212016

QTY. DESCRIPTION

2 Pop Rivet (not shown)

Washer, Flat 5/8" I.D.

REF.

NO.

28 44285 2 Bushing, Delrin 3/8" I.D. 29 1509-69 9 Bolt, Hex 1/4-20 x 1-3/4" Lg.* 30 47063 1 Pin, Cotter 5/32" x 2" 31 48934 1 Hairpin, Agitator 32 43088 16 Washer, Flat 1/4" Std. 33 44468 1 Sprocket - 6 Tooth 34 44514 1 Rod, Flow Control 35 23525 2 Brace, Hitch 36 23780 1 Support, Shaft 37 44482 2 Grip, Handle 38 46055 1 Pin, Spring 1/8" Dia. x 1" Lg. 39 1543-69 10 Washer, Nylon

41 24858 1 Stop, Adjustable 42 24855 1 Bracket, Flow Control Mount 43 48888 1 Gear 44 24856 1 Flow Control Arm 45 44101 1 Cotter Pin 3/32" x 3/4" Lg.* 46 23533 1 Plate, Closure 47 44950 1 Bolt, Carriage 1/4-20 x 3/4" Lg. 48 43848 1 Grip, Flow Control Arm 49 44481 1 Cap, Vinyl 50 48499 2 Hub Cap 51 47141 1 Nylon Wing Nut, 1/4-20 52 40825 1 Vinyl Hopper Cover (Optional)

PART

NO.

R19111116

49030 1 Owner's Manual

QTY. DESCRIPTION

Washer, 5/16 SAE

*Purchase common hardware locally.

Page 12

REPAIR PARTS

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Agri-Fab, Inc.

303 West Raymond

Sullivan, IL. 61951

217-728-8388

www.agri-fab.com

This document (or manual) is protected under the U.S. Copyright Laws and the copyright laws of foreign countries, pursuant to the Universal Copyright Convention and the Berne convention. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying or recording, or by any information storage or retrieval system, without the express written permission of Agri-Fab, Inc. Unauthorized uses and/or reproductions of this manual will subject such unauthorized user to civil and criminal penalties as provided by the United States Copyright Laws.