Agria 6000 Operating Instructions Manual

Page 1
Operating Instructions No. 998 720 11.98
Before commissioning the machine, read operating instructions and observe warnings and safety instructions.
3308, 3307
Operating Instructions for agria
®
&
Quality that's your
pleasure!
Horticultural MachineryHorticultural Machinery
Horticultural MachineryHorticultural Machinery
Horticultural Machinery
Page 2
2 Power Hoe 6000 Edition 11.98
Symbols, Name Plate
Please complete:
Machine T ype No.: .........................
ID/Machine No.:
......................................................
Engine T ype: ..................................
Engine No.: ....................................
Date of Purchase: ..........................
For name plate, refer to p5/fig. B/26. For engine type and number, refer to
p5/item no. 27. Please state these data when ordering
spare parts to avoid wrong deliveries.
Only use original agria spare parts!
Specifications, figures and dimensions stated in these instructions are not bind­ing. No claims can be derived from them. We reserve the right for improvements without changing these instructions.
This delivery comprises:
l
Operating instructions
l
Power hoe – basic machine – steering handle
l
T ool kit
Symbols
Warning – Danger
Important information
Choke
Fuel
Oil
Hoeing/tilling drive
Visual check
Open (unlocked)
Closed (locked)
Page 3
Edition 11.98 Power Hoe 6000 3
Designation of Parts
Figure A
Figure B
27
Page 4
4 Power Hoe 6000 Edition 11.98
Designation of Parts
Figures A and B
1 Steering handle 2 T ensioning lever for steering handle side adjustment 3 Spark plug / spark plug connector 4 Exhaust 5 Fuel tank lid 6 Fuel tank 7 Oil immersed air filter 8 Manual gearbox – oil filling control plug
9 T ubes for attachment of guards 10 Hoeing drive 11 Hoeing shaft 12 Hoeing drive – lubricant control / filler plug 13 Steering handle height-adjustment hex head bolt 14 Starter handle 15 Carburetor 16 Cooling air-grille 17 Leg 18 Hitch 19 Hoeing leg 20 Hoeing share 21 Clutch / chain-drive housing cover 22 Cover attachment nut 23 Manual gearbox – oil drain plug 24 Chain tensioning screw 25 Fuel tap 26 Name plate/I.D. no. 27 Engine type plate
Page 5
Edition 11.98 Power Hoe 6000 5
Index
Amount of Delivery ..........................3
Recommendations
Lubricants, Anti-Corrosive Agents ......4
Fuel ....................................................4
Maintenance and Repair.....................4
Designation of Parts ..................5, 35
Assembly Instructions .....................7
1. Safety Instructions .................8–12
2. Specifications
Dimensions ......................................13
Power Hoe........................................13
Noise Level.......................................13
Engine ..............................................14
Operation on Slopes.........................1 4
3. Devices and Operating Elements
Engine ..............................................15
Dead Stop Lever...............................16
Clutch ...............................................16
Gearbox ...........................................17
Hitch .................................................17
Steering Handle................................18
Drive-Wheels....................................18
Wheel-Weights .................................19
Front support wheel..........................20
Hoeing T ools.....................................20
Hoeing Guards .................................22
4. Commissioning and Operation
Commissioning the Machine ............23
Starting the Engine ...........................24
Switching off the Engine ...................25
Hoeing ..............................................26
5. Maintenance
Engine ..............................................27
Manual Gearbox ...............................29
Hoeing Drive ....................................30
Adjustments on Hand Levers ...........30
Dead Stop ........................................31
General Maintenance .......................31
Cleaning ...........................................31
Storage.............................................32
Lubricants, Varnishes,
Wear Parts.......................................33
6. Troubleshooting ....................34–35
7. Inspection and
Maintenance Chart .........................36
Electric Wiring Diagram .................3 7
Conformity Declaration ..................39
Note fold-out pages!
Fig. A + B...........................................5
Fig. C ...............................................38
Page 6
6 Power Hoe 6000 Edition 11.98
Recommendations
Lubricants and Anti-Corrosive Agents:
Use the lubricants specified for engine and gearbox (see “Specifications”).
We recommend using Bio-lubricating oil or Bio-lubricating grease for “open” lubrication points or nipples (as specified in the operating instructions).
We recommend using Bio-slushing oil to preserve machines and attachments (do not apply on painted covers). Y ou can brush or spray the oil.
Anti-corrosive agents are environmen­tally friendly and degrade fast.
Using ecologically safe Bio-lubricants and Bio-anti-corrosives, you contribute to environmental protection and to the wellbeing of humans, animals and plants.
Fuel
The 2-stroke-engine runs on commer­cial oil-petrol mixtures (for the specified stoichiometric ratio refer to “Specifica­tions”). Unleaded regular and
supergrade petrol as well as leaded supergrade petrol can be used for the
fuel mixture. However, only use self­mixing special 2-stroke-engine oil (refer to “Specifications”, p15).
If, for environmental reasons, you use unleaded petrol, make sure the fuel is drained completely when shutting down the engine for more than 30 days. This is to prevent resin residue from depositing in the caburetor , fuel filter, and tank. Or add a fuel stabilizing liquid to the fuel.
When storing the machine at the end of the season, also drain leaded fuel completely or add a fuel stabilizing liq­uid.
For further instructions see “Engine Preservation”.
Maintenance and Repair:
The trained mechanics of your agria workshop expertly carry out any main­tenance and repair work.
Y ou should only carry out major main­tenance work and repairs on your own, if you have the proper tools and knowl­edge of machines and internal com­bustion engines.
Do not hammer against the flywheel with a hard object or metal tools as it might crack and shatter in operation, causing injuries and damage. Only use suitable tools to pull off the flywheel.
Page 7
Edition 11.98 Power Hoe 6000 7
Unpacking and Assembly
1 Steering handle 2 T ommy nut 3 Locking plate on steering handle 4 Locking plate on joint 5 Hex head bolt
l
Open the top of the cardboard box.
l
Remove tommy nut (2). T ake hex head
bolt (5).
l
Place the steering handle (1) onto the locking plate (4) and hold it in place. Ensure no Bowden cables or electric cables are twisted or squeezed as you are doing this.
l
Insert the hex head bolt (5) from the bottom through the joint and the steering handle.
l
Attach the tommy nut (2).
l
Move the steering handle until its teeth engage with the locking plate teeth. Tighten the tommy nut.
l
Attach the Bowden cables and elec­tric line to the handlebars using the clips.
l
Steering handle removal is in re­verse order.
l
To start up, carry out all steps de­scribed on page 23.
Page 8
8 Power Hoe 6000 Edition 11.98
1. Safety Instructions
Before starting the engine, read the op­erating instructions and note:
Warning
This symbol marks all paragraphs affect­ing your safety. Pass all safety instruc­tions to other users and operators.
Due Use
The power hoe has exclusively been designed for all common applications and tasks in agriculture, forestry , horticulture, grass and park maintenance (due use).
Any other type of use is considered un­due. The manufacturer is not liable for any damages resulting from undue use, for which the risk lies with the user alone.
Due use includes compliance with manu­facturer’s instructions on operation, main­tenance and repair.
Any unauthorized changes to the power hoe render manufacturer liability null and void.
General Instructions on Safety and Accident Prevention
Basic Rule:
The standard accident prevention regu­lations must be adhered to, as well as all other generally accepted rules govern­ing operational safety, occupational health and road traffic regulations.
For travelling on public roads, the current traffic code applies.
Check the power hoe for road and op­erational safety each time you take up operation.
Only persons familiar with the power hoe and instructed on the hazards of opera­tion are allowed to use, maintain and repair the machine.
Teenagers of 16 years or younger may not operate the power hoe!
Only work in good light and visibility . Operator’s clothes should fit tight. Avoid
wearing loose fitting clothes. Wear solid shoes.
Note the warning and instruction signs on the power hoe for safe operation. Compliance is for your own safety .
When transporting the power hoe on vehicles or trailers outside the area to be cultivated, ensure that the engine is turned off.
Careful with rotating tools – keep at a safe distance!
Page 9
Edition 11.98 Power Hoe 6000 9
1. Safety Instructions
Beware of coasting tools. Before you start any maintenance or repair on them, wait until tools have come to a complete stop.
Foreign powered parts shear and crush! Riding on the attachment during opera-
tion is not permitted. Attachments and their weight affect the
driving, steering, braking, and tip-over characteristics of the power hoe. There­fore, ensure steering and braking func­tions are sufficient. Match operating speed to conditions.
Do not change governor settings. High engine speed increases risk of accidents.
Working Area and Dangerous Area
The user is liable to third parties working within the power hoe’s working range.
Staying in the hazardous area of the power hoe is not permitted.
Check the immediate surroundings of the power hoe before you start it. Watch out for children and animals.
Before you start work, clear the area from any foreign object. During operation, always watch out for further objects and remove them in time.
For operation in enclosed areas, ensure that a safety distance is kept to enclo­sures to prevent damage to tools.
Operation and Safety Devices
Before you start operation
Become familiar with the devices and operating elements and their functions. Above all, learn how to turn off the en­gine quickly and safely in case of an emergency .
Ensure that all protective devices are mounted and positioned to provide pro­tection.
With no attachment mounted, make sure PTO-shaft is covered with the protective cap.
Starting the engine
Do not start engine in closed rooms. The carbon monoxide contained in the ex­haust fume is extremely toxic when in­haled.
Before you start the engine set all oper­ating elements to neutral or idling posi­tion.
For starting the engine, do not step in front of the power hoe and the attachment.
Operation
Never leave the operator’s position at the steering handle while power hoe is at work.
Never adjust the steering handles during work – danger!
Page 10
10 Power Hoe 6000 Edition 11.98
1. Safety Instructions
For any operation do not leave the op­erator’s position as defined by the steer­ing handle, especially not when you turn the machine.
Riding on the attachment during opera­tion or in transport is not permitted.
If clogging occurs in the attachment, turn off the engine and clean the attachment with an appropriate tool.
In case of damage to the power hoe or to the attachment, immediately turn off the engine and have it repaired.
If steering causes problems, immediately bring the power hoe to a halt and turn it off. Have the malfunction removed without delay .
T o prevent the power hoe from sliding on slopes make sure it is secured by another person using a bar or a rope. This person must be located at a higher position than the vehicle at a safe distance from the attachment at work.
If possible, always work horizontally to the slope.
End of Operation
Never leave the power hoe unattended with the engine running.
Before you leave the power hoe, turn off the engine. Then close fuel tap.
Secure power hoe against unauthorized use – remove spark plug connector.
Attachments
Only mount attachments with the engine and attachment drive switched off.
Always use appropriate tools and wear gloves when changing attachments and parts thereof.
For mounting and dismounting attach­ments bring support leg into proper posi­tion and ensure stability .
Secure power hoe and attachments against rolling off (wheel wedge).
Beware of injuries when coupling attach­ments. Proceed with extreme caution.
Mount attachments as specified and only couple at specified points.
Secure power hoe and attachment against unauthorized use and rolling off when you leave the machine. If neces­sary , install transport or security devices and secure.
Hoeing Attachment
Adjust protective hood of hoeing attach­ment so that only those parts of tools which penetrate the soil are not covered.
When hoeing, make sure hoeing skid is adjusted properly .
Page 11
Edition 11.98 Power Hoe 6000 11
1. Safety Instructions
Maintenance
Never carry out any maintenance or cleaning with the engine running.
In addition, always remove spark plug connector before you work on the engine.
Check regularly and, if necessary, re­place all protecting devices and tools subject to wear and tear.
Replace damaged cutting tools. Always wear safety gloves and use
proper tools when exchanging cutting tools.
Do not carry out repairs like welding, grinding, drilling, etc. on structural and safety-relevant parts (e.g. coupling de­vices)!
Keep power hoe and attachment clean to avoid risk of fire.
Check nuts and screws regularly for tight fit and re-tighten, if necessary .
Ensure that you re-install all safety and protective devices and adjust them prop­erly after maintenance and cleaning.
Only use original agria spare parts. All other commercial spare parts must cor­respond to quality and technical require­ments specified by agria.
Storage
It is not allowed to store the power hoe in rooms with open heating.
Never park the power hoe in closed rooms with fuel left in tank. Fuel vapours are hazardous.
Engine, Fuel, and Oil
Never let the engine run in closed rooms. Extreme danger of intoxication!
Careful when dealing with fuel. Great danger of fire! Never refill fuel close to open fire, inflammable sparks or hot engine parts. Do not refill fuel in closed rooms. Do not smoke when refilling!
Refill only with the engine switched off and cooled down.
Do not spill any fuel, use a proper filling device.
In case of fuel-spillage, push the power hoe away from the spillage before you start the engine.
Make sure fuel is of specified quality . Store fuel in approved cans only . Store anti-corrosive agents and stabiliz-
ing liquids out of reach of children. If sick­ness and vomiting occur , see a doctor. If fuel has contacted eyes, rinse them thoroughly , avoid inhaling of vapours.
Read and observe enclosed instructions.
Page 12
12 Power Hoe 6000 Edition 11.98
1. Safety Instructions
Before you dispose of opened and seem­ingly empty pressurised tins make sure they are completely empty . Empty them in ventilated places safe from spark formation or flames. If necessary , dispose of tins in hazardous waste deposits.
Careful when draining hot oil, danger of burns.
Make sure oil used is of specified quality . Storage is in approved cans only .
Dispose of oil, greases, and filters seperately and properly .
Tyres and Tyre Air Pressure
When working on tyres, make sure power hoe is parked properly and secured against rolling off.
Any repairs are to be carried out by trained mechanics only and with the appropriate tools.
Regularly check tyre air pressure. Exces­sive air pressure may cause bursts.
Use appropriate tyre air pressure when mounting front weight.
Re-tighten attachment bolts of drive­wheels or check tightness when doing maintenance work.
Electrical System and Battery
Persons having a pacemaker may not touch live parts of the ignition system when the engine is running.
Explanation of Warning Signs
Before any cleaning, maintenance, and repair work switch off the engine and pull spark plug connector.
With engine running, keep at a safe dis­tance from hoeing tools.
Do not work without protective covers mounted. Before starting the engine, bring covers into proper position.
Page 13
Edition 11.98 Power Hoe 6000 13
2. Specifications
Machine Dimensions:
a..........................................310 mm
b..........................................620 mm
c........................................1000 mm
d..........................................890 mm
h............................. ca.700–950 mm
l.........................................1250 mm
A ................................. 100–650 mm
(depending on type of tilling attach­ment)
Manufactured according to CEN/GS safety standards:
e.......................................> 150 mm
f ............... > 500 mm at h = 800 mm
Accessories:
Hoe 34–100 cm
Front support wheel...............0189 421
Ridger....................................3452 021
Wheel hubs ...........................6019 511
Drive-wheels .........................0190 111
Wheel weights .......................0421 011
Hitch ......................................4040 021
Conventional plough ..............3441 021
Quarter-turn plough ...............3444 021
Potato raising plough .............3443 021
Spring tine cultivator ..............3472 021
Combined rotary harrow ........3473 021
Model designation ..................... 6000
Gearbox ........3-speed manual gearbox
and 1 roller chain driving
hoeing shaft/wheel shaft
Oil filling quantities
Gearbox in engine block
T ransmission oil BP TFJD-GL4 .....0.30l
in chain drive top
T ransmission semi-fluid grease .... 350g
BP Energrease LS-EP00 in hoeing drive
T ransmission semi-fluid grease .... 350g
BP Energrease LS-EP00
Hoeing width:........ Depending on type
of hoeing accessory
Tyres:....................... 5.0-10 (field tyre)
Tyre pressure: ........................... 1.2bar
Noise levels:
In accordance with German 3rd Ordi­nance on machine-safety law:
Noise level at operator’s ear ......90dBA
Sound level...........................101.5dBA
(in accordance with regulations of German Agricultural Association)
Clutch: ............................Oil immersed
multi-plate clutch
Weight: .......................... approx. 56kg.
Speed steps
Gear
Hoeing tool
[rpm]
Ground speed
[km/h]
with 5.0-10
tyres fitted 1 66 6 2 98 9 3 172 15.7
Page 14
14 Power Hoe 6000 Edition 11.98
2. Specifications
Engine
Manufacturer:..............................agria
Type: .................................... 66/6 or 1*
Version: ........................ Fan-air-cooled
1-cylinder-2-stroke engine (petrol)
Lubrication:............. Petroil lubrication;
stoichiometric ratio 1:30
Bore: ........................................ 56 mm
Stroke: ..................................... 58 mm
Cubic capacity: ..................... 150 ccm
Compression: .............................. 6 :1
Output: .................................... 4.8 kW
at 4500 rpm
Spark plug:..................... Bosch M10A
Spark plug gap ................ 0.5…0.6 mm
Ignition system: ................... Flywheel
magnet ignition
Contact clearance ....... 0.35…0.45 mm
Ignition point ............... 2.5 before u.d.c.
radio remote screened according to
VDE 0879
Starter:........................... Recoil starter
Stop device: ................. Contact break
via short circuit cable
Engine-stop-switch on handlebar
Generator: .............................. 6V A.C.
Fuel tank capacity: ......... approx. 4.5 l
Fuel: ..................................Commercial
petrol/oil mixture 1:30
octane number min. 90 RON
and self-mixing
supergrade 2-stroke engine oil, e.g.
Shell: Super T , Super TX;
Esso: Exxon Special 2T Engine oil;
BP: 2T Special
(refer to fuel recommendations)
Air filter: .....................Oil bath air filter
Engine oil filling
quantity: ......................... approx. 150ml
Carburetor:...... Piston slide carburetor
Bing 1/18/31 or 1/18/106
Air control screw: ....... in basic setting
approx. 1/2…11/2 revs. open
Main jet: .......................................... 95
Idle jet: ............................................ 45
Needle jet: .................................. 1108
Needle setting:................................. II
Rated speed: ....................... 4800 rpm
Top no-load speed:............. 6300 rpm
Idling speed: ....................... 1800 rpm
Operability on Slopes:
Engine is suited for use on slopes: continuous operation possible
up to .................. 45° inclination (100%)
Page 15
Edition 11.98 Power Hoe 6000 15
3. Devices and Operating Elements
The power hoe agria 6000 is suited for common horticultural, agricultural, and forestal operations, and for grass and park maintenance.
The following attachments are available:
l
Hoeing attachment 34–100 cm
l
Ridging attachment
l
Draft attachments for soil cultivation
Engine
The two-stroke-petrol engine runs on commercial petrol/oil mixture of a stoi­chiometric ratio 1:30. For the first tank
filling use a ratio of 1:25.
I
Note! Only use self-mixing spe­cial 2-stroke engine oil (see
“Specifications”). Also, refer to fuel recommendations, p4. During the first 20 operating hours (break-
in period) do not use engine to maximum power.
Even after break-in period never use engine at higher speed than necessary for the work in hand.
I
High engine speed is harm-
ful to any engine and con-
siderably affects its durability . This applies especially for no load op­eration. Any overspeed (have the en­gine roar) can result in immediate damage.
Cooling System
The engine is fan-cooled. Therefore keep screen at recoil starter and cooling ribs of cylinder clean and free from sucked-in plant trash.
Always ensure that idling-speed is ad­justed correcty. At low speeds and with the speed control lever set to idle, the engine is supposed to run smoothly and without run-out.
Air Filter
The air filter purifies the air intake. A clogged filter reduces engine output.
Ignition System
The engine is equipped with a mainte­nance-free, contactless electronic ignition system. We recommend to have necessary check-ups done by an expert only.
Speed Control Lever
The speed control lever (C/8) on the steering handle is for stepless setting of engine speed from min. = idle to max. = full throttle.
Page 16
16 Power Hoe 6000 Edition 11.98
3. Devices and Operating Elements
STOP position Operating position
Start position
Engine-off-switch
The power hoe is equipped with an elec­tric off-switch (C/4). On pressing the switch, the ignition is turned off (engine is switched off).
Position "I" = Operation Position "0" = Engine off
I
The engine-off-switch also
serves as emengency-off-
switch. Set the switch to “0” for fast switch-off.
Dead Stop Lever
The power hoe is equipped with a safety switch (lever C/5). Upon release of the lever, the ignition system is turned off (engine is off).
l
Stop position: Upon release of the lever , the ignition system is switched off (engine is off). Beware – engine keeps running due to centrifugal mass.
l
Start position: For starting the engine and for short breaks, pull the hand clutch lever (C/6) and fasten with pawl (C/7).
l
Operating position: To operate the machine press dead stop lever (C/5).
W
Do not tie down dead stop lever.
I
The dead stop lever also serves to switch off in an emergency.
Release the dead stop lever for fast engine switch-off. The lever automati­cally goes to STOP position.
Clutch
The power hoe is equipped with a multi plate disk clutch, running in an oil bath. Clutch is engaged with hand clutch lever (C/6).
The machine is decoupled when you pull the hand clutch lever. Now, the engine stops driving the mower. The pulled hand clutch lever can be locked with pawl (C/7).
T o avoid clutch slipping away during operation, a clutch play of 3–5 mm is factory-set on the hand lever.
After the first operating hour, the clutch play has to be checked and, if necessary , re-adjusted (refer to “Maintenance”).
Page 17
Edition 11.98 Power Hoe 6000 17
3. Devices and Operating Elements
1 Locking pin 2 R-clip
1 Coupling unit 2 Adapter tube 3 Locking pin 4 R-clip 5 Crank
Gearbox
The power hoe has a 3-speed manual gearbox that drives the wheels and the tiller.
Speed steps
Lever (C/3) shifts the gears on wheel-drive and hoeing-drive:
I .............................................. 1st gear
II ............................................ 2nd gear
III ............................................ 3rd gear
0 ................................................neutral
A roller chain transmits power to the shaft that drives the wheels and the hoeing unit.
I
Only change gears when clutch is decoupled. Move shift lever only with your hand.
Hitch
T railed implements, for example leg and plough, are pin-attached (1) to the hitch (A/18).
Ensure the pin is locked in place with the R-clip (2) after the implement is attached.
Coupling Unit
The coupling unit (1) is an adapter that serves as a link between the hitch and the mounted attachments (plough, culti­vator and combined rotary harrow). These attachments have a coupling pin that is inserted into the adapter tube (2). Attach the pin (3) with the locking pin and lock with R-clip (4).
The crank (5) on the coupling device allows setting individual working depths.
Set the travel ”X” with the stop bolts 6 and 7 to adjust the hoe's steering when an attachment is mounted.
Page 18
18 Power Hoe 6000 Edition 11.98
3. Devices and Operating Elements
1 Anchoring bolt 2 Wheel hub 3 Locking nut
Steering Handle
Steering handle height adjustment
l
Undo hex bolt (13) until the teeth are
exposed.
l
Adjust the handlebars to the desired height and notch the teeth into the proper teeth of the pivoting joint.
l
Tighten the hex bolt.
Steering handle side adjustment
l
Undo tommy screw (1) until the teeth are exposed.
l
Move the handlebars to the proper position.
Drive-Wheels
A choice of hubs are available to be mounted to the drive-wheels:
l
one pair of wheel hubs to suit a rigid wheel shaft;
l
one pair of latch hubs to give easier turns.
One pair of wheel hubs
(rigid version)
Assembly
l
Attach wheel hubs (2) to both ends of the hoeing shaft.
l
Guide the anchoring bolt (1) through the hubs and the shaft as shown in the illustration.
l
Attach locking nut (3) and tighten it (100Nm).
Page 19
Edition 11.98 Power Hoe 6000 19
3. Devices and Operating Elements
1 Latch hub with anchoring bolt 2 Latch hub without anchoring bolt 3 Locking nut
One pair of latch hubs
(assist turning)
Assembly
l
Attach the latch hub (1) together with anchoring bolt to the hoeing shaft, as shown in the picture.
l
Attach the latch hub (2) without an­choring bolt to the opposite shaft end.
l
Attach locking nut (3) and tighten it
(100Nm).
Latch hubs can be adjusted as required via the levers.
l
Middle position = rigid connection
l
Forward position = Drive and free­wheeling for forward operation
l
Backward position= Drive and free­wheeling for reverse operation
Fitting the drive-wheels
The drive-wheels can be fitted to the hubs in two ways, pointing inside or outside to give the desired track width. For full tractive power , mount the wheels with the pointed parts of lugs pointing in travelling direction (wheels seen from above). Fit the ball spring washers with the ball side pointing to the recess in the disk wheel.
On new machines and after each wheel change retighten the wheel bolts and nuts at 100Nm after the first 2 operating hours, otherwise retighten each time you maintain the machine.
Wheel-Weights
Wheel weights are available to improve traction.
Wheel weight ........... Item no. 3221 011
to be fitted to drive-wheels 5.0-10
Page 20
20 Power Hoe 6000 Edition 11.98
3. Devices and Operating Elements
Attachment of Hoeing Tools
W
Always shut off the engine and remove the spark plug
connnector before you at­tach/remove the hoeing tools. Wear safety gloves.
l
Assemble the hoeing tools (A–C) us­ing distancer sleeves (E–G) and guard discs (D), if necessary, to obtain the desired working width (see ”Combina­tions of hoeing tools”, p21) and push them on the shaft.
l
Insert the anchoring bolt (H) through the tools and shaft.
l
Attach locking nut and tighten it at
100Nm.
Guard discs
The discs are to prevent shrubs and bushes from being damaged by the hoe and to protect young plants from being covered with soil.
They also provide protection for the op­erator when hoeing along headlands or fences.
1 Front support wheel 2 Linch pin 3 Grip screw (clamping screw)
Front support wheel
(Accessory no. 0189 421)
For easier transport, use the front sup­port wheel.
Installing the front support wheel
Push the square pin on the support wheel (1) all the way in the rectangular tube and connect both parts with a linch pin (2) fitted through the borings.
T o keep the front support wheel mounted on the power hoe fold it up for hoeing.
Hoeing position
l
Loosen grip screw (3) until the notches
on the beam are released.
l
Fold the beam up into a mesh with the
notches and tighten the grip screw .
Transport position
l
Fold the support wheel down and
tighten the grip screw .
Page 21
Edition 11.98 Power Hoe 6000 21
3. Devices and Operating Elements
Hoeing Tools
A pair of
base hoeing tools
B pair of
add-on hoeing tools
C pair of
end hoeing tools
D pair of
guard discs
Combinations of hoeing tools
Width A B C D E F G H
cm mm
34 1 1 350
34/42* 1 1 1 1 400
42 1 1 350
42/50* 1 1 1 1 1 480
52 1 1 1 1 540
52/60* 1 1 1 1 1 585
60 1 2 1 1 540
60/68* 1 2 1 1 1 1 665
70 1 2 2 730
70/78 1 2 1 1 2 780
80 1 3 1 2 730
80/88* 1 3 1 1 1 2 860
90 1 3 3 920
90/98* 1 3 1 1 3 970
100 1 4 3 920
100/100* 1 4 1 1 3 1050
* Total width with guard discs fitted
E
pair of distancer sleeves
F pair of distancer sleeves G pair of distancer sleeves
H pair of anchoring bolts
Page 22
22 Power Hoe 6000 Edition 11.98
3. Devices and Operating Elements
Hoeing guards
Assembly
The guards must cover the hoeing tools across the whole working width.
W
Always shut off the engine and remove the spark plug
connnector before you at­tach/remove the hoeing guards. Wear safety gloves.
l
Fit both hoeing guards (1+2) with anchoring bolts (3) and tensioning bolts (4) into the holes (A/9) on the hoeing drive (see illustration).
W
Before you start hoeing en­sure guards of the correct
size are mounted to prevent injuries caused by the rotating hoeing tools.
Hoeing leg
l
Attach hoeing leg (5) and leg (6) to the
hitch.
The hoeing leg slows down the hoe’s forward speed. Press the hoeing leg (5) into the soil for the desired working depth.
The deeper you set the leg setting, the deeper is the working depth.
Hoeing leg settings
A = in heavy soil B = in medium to light soil C = in sandy soil
The share (4) is for working in losened soil only .
A
BC
1 Left hoeing guard 2 Right hoeing guard 3 Anchoring bolt 4 T ensioning bolt
Page 23
Edition 11.98 Power Hoe 6000 23
4. Commissioning and Operation
oil level
Commissioning the Machine
Please note that durability and opera­tional safety of the engine depend to a large extent on its breaking-in. Always allow a cold engine to warm up for some minutes and never run it at full throttle at the beginning. Please note: for the first 20 hours of operation (break-in period) do not use the engine at full power.
I
Make sure you check and
maintain air filters regularly
and use clean fuel. Only use branded petrol.
Only use fresh, clean fuel (not older than 3 months) and approved fuel cans to be purchased in special shops. Rusty sheet metal cans or fuel cans not suited for petrol are not permitted.
For the first commissioning or after longer periods of no operation, fill fuel tank to maximum to avoid starting problems.
Do not cause fuel tank to overflow, but leave a 5 mm margin for the fuel to ex­pand.
W
Be careful when dealing with
fuel. Great danger of fire!
Never refill fuel close to open fire, inflammable sparks or hot engine parts.
l
Do not refill fuel in closed rooms.
l
Do not smoke when refilling!
l
Refill only with the engine switched
off and cooled down.
l
Do not spill any fuel, use a proper
filling device.
Each time you take up operation, i.e. before you start the engine, check whether
l
the fuel tank contains enough fuel,
l
the oil filling mark in the pot of the oil bath air filter shows an adequate level of engine oil (filling quantity approx. 50 ml).
l
transmission oil level in manual gear­box reaches the control opening (B/28) (for checking, bring engine into horizon­tal position).
W
Only take power hoe into op­eration with all protective de­vices mounted and positioned
to provide protection!
l
Careful when starting the engine in closed rooms!
l
Ensure good ventilation and fast escape of exhaust fumes. Exhaust fumes contain carbon monoxide which acts toxic when inhaled.
l
Do not touch the hot engine – dan­ger of burns!
l
Do not touch the ignition cable and do touch or remove ignition spark connector while the engine is running.
Page 24
24 Power Hoe 6000 Edition 11.98
4. Commissioning and Operation
1/4
Starting the Engine
l
Open fuel tap (B/21)
Engine cold:
l
Press tickler (B/23) on carburetor until
fuel overflows.
l
Set speed control lever (C/7) to “max”
(full throttle).
Engine warm:
l
Do not actuate tickler on carburetor.
l
Set speed control lever (C/7) to
approx. 1/4 throttle.
l
Move engine-off-switch (C/3) to oper-
ating position “I”.
l
Pull hand clutch lever (C/5) and lock
with pawl (C/6) (start position).
l
Pull starting-rope on handle (B/29) until you feel starter clutch engage. Then pull hard and fast to start the engine. After the start, let rope glide back. Do not let snap.
l
Once the engine has started, slowly move speed control lever to centre posi­tion and let engine warm up for some time.
Page 25
Edition 11.98 Power Hoe 6000 25
4. Commissioning and Operation
6
30 sec
Switching off Engine
l
Move speed control lever to idling gas position and let engine run idle for approx.1/2 minute.
l
Move engine-off-switch to position “0”.
l
Close fuel tap.
I
Note: The engine-off-switch (C/3) also serves as emer-
gency off-switch. If necessary , bring switch into position “0” to turn en­gine off.
I
For longer periods of no opera-
tion, do not switch off engine
with engine-off-switch, but close fuel tap and let engine run until it slowly comes to a complete stop due to lack of fuel. This ensures that carburetor is empty and no resin residue can deposit.
W
Secure power hoe against
unauthorized use – discon-
nect spark-plug connector .
Page 26
26 Power Hoe 6000 Edition 11.98
4. Commissioning and Operation
Hoeing
l
Start the engine as described in “Start-
ing the Engine”.
l
Pull hand clutch lever (C/5).
l
Select proper speed with gear shift
lever (A/3). For heavier soil and coarse tilling:
– select slow speed “I”. For lighter soil and medium tilling:
– select medium speed “II”. For sandy soil and fine tilling:
– select fast speed “III”.
l
Slowly release hand clutch lever while pressing the throttle – the power hoe moves forward and hoeing tools start working.
End of Hoeing
l
Move speed control lever to idling po­sition.
l
Pull hand clutch lever and hold.
l
Move gear shift lever to position “0” (neutral).
I
Before you actuate the shift lever, pull hand clutch lever to stop. Only move the shift le-
ver with your hands.
Change of work-site
l
T urn off the engine.
l
Pull hand clutch lever.
l
T urn off hoeing drive (B/19) (position “0”).
l
If present, fold front support wheel into travel direction.
Hazardous area
W
Staying in the hazardous area of the power hoe is not per­mitted when the power hoe is
being started or in operation.
W
Never leave the operator’s position at the steering han­dle while the machine is at
work. During all operation with the power
hoe, especially when turning, the operator must keep at a safe distance as defined by the steering handle.
Do not clean hoeing tools with the en­gine running. Switch off the engine and remove spark plug connector .
If clogging occurs, turn off the engine and clean the attachment with an ap­propriate tool (wooden stick).
4227
Hazardous area
Page 27
Edition 11.98 Power Hoe 6000 27
5. Maintenance
0.6 mm ca. 20 Nm
Oil bath air filter
Oil level
Apart from adhering to operating instruc­tions for power hoe, it is also important to observe the following maintenance instructions.
W
Warning: Only do mainte­nance work with the engine
turned off and spark plug con­nector removed. Always wear safety gloves, when working on hoeing tools.
Engine
The oil contained in the fuel mixture lu­bricates the 2-stroke-engine. Therefore, there is no engine oil filling opening.
Oil Bath Air Filter
Change oil in oil bath air filter (A/8) after every 25 operating hours or at least after 3 months. In case of heavy dust occurence, clean after a few hours – check for proper condition frequently .
l
Clean air filter and outside surround-
ing parts.
l
Open closing bow and remove oil pot.
l
Remove old oil (dispose of properly)
and clean oil pot.
l
Fill oil pot with engine oil up to oil level mark (not higher) and re-fit oil pot onto filter – ensure pot fits tight.
l
After repeated oil change or excessive dirt in the filter remove the oil pot and unscrew oil bath air filter. Dip filter into
diesel fuel several times and rinse thoroughly . Spin dry. Screw air filter back into place and fill cleaned filter pot with fresh engine oil. Then re-fit filter pot.
Never wash air filter in petrol, water, lye or hot liquids.
Cleaning the Cooling System
After operation for an extended period of time, clogging of plants and dust may occur in the cooling system. Sustained operation with the cooling system clogged lets the engine heat up and causes damage.
l
Always check cooling-air screen (B/31) and remove dirt and plant trash sucked in.
l
Remove fan case at least once per year, preferably before the season starts,
and clean cooling fins on cylinder and cylinder head, clean guiding plates and cooling-air screen, both serving for good air circulation. For this purpose, contact
your professional agria workshop.
Cleaning Spark Plug and Setting Spark Plug Gap
After every 50 operating hours
l
remove soot from spark plug elec­trodes with a steel brush,
l
check the gap between electrodes and set to 0.6 mm.
Exchange spark plug after approx. 100 hours of operation.
Page 28
28 Power Hoe 6000 Edition 11.98
5. Maintenance
Fuel System
l
Each time you maintain the machine, check fuel hose, fuel tank, and carburetor for leakages. Repair , if necessary .
l
Replace fuel hoses after every 2 years, immediately exchange leaking
hoses.
l
Always fill correct stoichiometric ratio of fuel.
l
If engine received too much fuel (flooded), move speed control lever to “max” and crank engine with recoil starter until engine starts. Or remove spark plug and clean and dry. With spark plug removed, crank engine a few times with recoil starter. Screw spark plug back in and re-start engine.
Cleaning Cylinder Head
After every 400 hours of operation take off cylinder head and remove carbon deposits on cylinder head and exhaust tunnel with a steel brush. Afterwards, clean with soft paint brush. Exchange head gasket and reassemble to cylinder head. Tighten cylinder head screws in turn at 22 Nm. For this purpose, contact
your professional agria workshop.
Carburetor Settings
Changes in fuel, temperature, height or strain can require slight re-adjustments of carburetor settings. Only let engine run with air filter and air filter pot mounted.
Idling Speed
Always ensure that idling engine speed is adjusted correctly . At low speeds, the engine is supposed to run smoothly , with speed control lever at stop in idling speed.
For basic tuning, adjust the slide valve adjusting screw (3) on the slide carburetor . For this purpose, set the throt­tle control cable free of play by turning the adjusting screw on carburetor.
For fine tuning, adjust the air control screw (2). Adjust only while the engine is still warm from operation (also refer to “Specifications”). For these adjust-
ments, contact your professional agria workshop.
Exhaust
l
Constantly check exhaust system (A/12) for plant trash and clean, if neces­sary . Otherwise
W
danger of fire!
Check before each operation.
l
Check exhaust after every 200 oper- ating hours for oil carbon and, if neces­sary , clean or burn out.
For this purpose, contact your profes­sional agria workshop.
1 Carburetor –
tickler
2 Air control
screw
3 Slide valve
adjusting screw
Page 29
Edition 11.98 Power Hoe 6000 29
5. Maintenance
3 Drain plug 4 O-ring
Manual Gearbox
Check the transmission oil level in the gearbox before you start up the machine
and repeat checks at intervals of 25 operating hours.
l
Park the machine on level ground (see illustration). The oil level is visible in the opening (B/28) after the Allen head screw has been removed. T op up transmission oil, if necessary.
Change transmission oil after the first 25 operating hours and then at intervals
of 50 operating hours. Ensure oil filler plug (B/28), drain plug and the surrounding parts are absolutely clean to prevent any ingress of dirt.
For oil filling quantity and quality, see ”Specifications”.
Chain Drive
The chain drive is filled with transmission oil.
Refilling is not necessary as long as no lubricant leaks are spotted on the housings and their seals.
Checking Lubricants
l
Open the cover of the housing (A/21).
l
Crank the hoeing shaft at least 6 rota­tions. Lubrication is fine, if the chains are wet with transmission oil (visual check). T op up transmission oil, if necessary .
Chain Tension
The wheel drive chain should neither be tight nor too slack.
l
Undo the 3 attachment bolts (1) and the locking nut (3).
l
Set the chain tension via the hex head bolt (2).
l
Retighten locking nut (3) and attach­ment nuts (1).
1 Plug 2 O-ring
Oil level
Page 30
30 Power Hoe 6000 Edition 11.98
5. Maintenance
Hoeing drive
The hoeing drive is filled with semi-fluid grease. Refilling is not necessary, if no leaks are visible on the housings and their seals.
Lubrication inspection
l
Open the plug (A/12)
l
Crank the hoeing shaft at least 6 ro­tations. Lubrication is fine, if the chains are wet with transmission oil (visual in­spection). T op up transmission grease, if necessary.
Adjustments on Levers
Check play or settings each time before you operate the machine and readjust them, if necessary (in particular during breaking-in after starting up the machine and after replacing the clutch disks).
l
Remove retaining spring (2) with a
screw driver or a similar tool.
l
Use set pin (4) to press the cable end
(3) out of the bracket in the lever.
l
Adjust the set pin (4) to a play of X. (Screw set pin in to reduce the play , screw it out to increase the play).
l
For inspection, hook the cable end back into the bracket, using the set pin.
l
Fit retaining spring (2). Clutch lever:
X = 3–5 mm (Clutch play)
Page 31
Edition 11.98 Power Hoe 6000 31
Dead Stop
Check the dead stop function each time you maintain the machine.
l
The engine must automatically come to a stop upon release of the lever (C/4) and clutch engagement.
l
Inspect all electric lines and connec­tions and replace them if necessary .
For this purpose contact your agria
workshop.
Drive-Wheel
l
Check the tyre pressure (1.2 bar) at regular intervals.
l
Fit the wheels with pointed parts of lugs showing in travelling direction (wheels seen from above) to provide full tractive power.
l
Retighten wheel nuts and locking bolts at 100 Nm on the hubs each time you maintain and service the machine.
5. Maintenance
Stop position
General
l
Watch out for fuel and oil leaks, and
remove them if necessary .
l
Check nuts and bolts regularly for tight
fit and tighten them if necessary .
l
Grease all gliding and moving parts (e.g. speed control lever, hand lever bearing, etc.) slightly with Bio-lubrication grease and Bio-lubrication oil.
Cleaning
After each cleaning (washing with water, especially with a pressure washer) lubricate all lubrication points, oil the machine, and let the power hoe run for a short time to press the water out.
Apply grease generously and leave a grease ring around the bearings to pre­vent water, plant sap, and dirt from pen­etrating.
Engine
Clean the engine only with a cloth. A void spraying with strong jets of water be­cause water might leak into ignition and fuel system, causing malfunctions.
Page 32
32 Power Hoe 6000 Edition 11.98
5. Maintenance
Storage
For longer periods of no operation prepare the machine for storage. Pro­ceed as follows:
a) Clean thoroughly
Repair paint coat, lubricate machine and attachment and operate for a short time. Then spray all shining parts, in particular hoeing tools, with Bio-slushing oil.
b) Engine preservation
l
Drain fuel completely and let the en­gine run until it comes to stop due to lack of fuel or add fuel stabilizer (agria No. 673
50). Method: Fill fuel tank, add anti-corrosive
and stabilizing liquid (amount “ON” stabilizes 4l of fuel). Let engine run for approx. 1 minute. (Observe enclosed
instructions).
l
Fill a tea-spoon (approx. 0.03l) of engine oil into spark plug opening. Slowly crank the engine.
l
Set the piston to compression with the recoil starter to keep the valves closed.
l
Slowly crank the engine every 2–3 week (spark-plug connector is removed). Then set the piston to compression again.
W
Warning! Keep anti-corrosive and stabilizer out of reach of
children at all times. Do not inhale vapours! In case of sickness and vomiting see a doctor immedi­ately! In case of eye contact with liq­uids, rinse eyes thoroughly.
c) Drive-wheels
Support drive-wheels in such a way that tyres have no ground contact. Pneumatic tyres are quickly destroyed, if left parked under load and unsupported.
d) Storing the machine
Do not park the machine in humid
rooms, in rooms where fertilizer is stored, in stables or adjacent rooms because of severe corrosion.
e) Protecting the machine
Protect machine with cloth or a similar cover.
Page 33
Edition 11.98 Power Hoe 6000 33
agria Order No.
Lubricants and Anti-Corrosive Agents
690 35 Bio-lubrication grease cartridge 400g 690 36 Bio-Slushing oil bottle 500ml 673 50 Fuel stabilizer bottle 125ml
Please read and observe enclosed instructions!
Varnishes
181 03 Spray varnish birch-green spray tin 400ml 712 98 Spray varnish red, RAL 2002 spray tin 400ml 509 68 Spray varnish black spray tin 400ml
Wear Parts
304 40 Spark plug M 10 A 009 16 O-ring Ø16x22x2
for gearbox filling opening
009 44 O-ring Ø8x1 1x1
for gearbox drain opening 102 53 Cylinder head gasket 241 92 Chain housing seal – top, internal 256 45 Chain housing seal top, external 172 22 Hoeing tine, left 172 23 Hoeing tine, right
Spare Parts
997 127 Power Hoe 6000 997 050 agria Engine
Lubricants, V arnishes, Wear Parts
left
right
Page 34
34 Power Hoe 6000 Edition 11.98
6. Troubleshooting
W
Observe safety instructions! Have all serious malfunctions on the machine or engine repaired by your agria workshop. They have the proper tools. Improper repairs can only add to the damage.
Problem Possible cause Remedy Page
Engine -Spark plug connector not connected Connect spark plug connector does not start - Engine-off-switch is set to 0 Set engine-off-switch to I 24
-Dead stop lever is not set Set dead stop lever to start position 24 to start position
-Fuel tank empty or poor fuel Fill fresh fuel 23
-Fuel line clogged Clean fuel line 28
-Defective spark plug Clean, adjust or exchange spark plug 27
-Engine too much fuel Dry and adjust spark plug and (flooded engine) start at full throttle
-Engine-off-line defective Check line and connections ¬
-Inleaked air due to loose caburetor Tighten attachment bolts
Misfirings in -Loose ignition cable Firmly connect spark plug connector to engine spark plug, fix ignition cable retaining device
-Clogged fuel line Clean fuel line, ¬ or poor fuel fill fresh fuel 23
-Vent opening in fuel tank cap clogged Exchange fuel tank cap
-Water or dirt in fuel system Drain fuel and fill fresh fuel
-Air filter clogged Clean air filter or exchange 27
-Carburetor misadjusted Re-adjust carburetor ¬ 28
Excessive - Impaired cooling Clean cooling fan grid, temperature clean internal cooling ribs 27 in engine -Air filter clogged Clean air filter 27
-Carburetor misadjusted Re-adjust carburetor ¬ 28
Misfirings -Short firing intervals Adjust spark plug 27 in engine -Incorrect idle mixture Adjust carburetor ¬ 28 at high speeds
Engine -Firing interval too long, Adjust or replace spark plug 27 frequently defective spark plug stalls -Carburetor misadjusted Re-adjust carburetor ¬ 28 in idle -Air filter clogged Clean air filter 27
Engine -Defective engine-stop-line, Check line and connection, does not stop earth missing check earth contact when set to stop
Page 35
Edition 11.98 Power Hoe 6000 35
6. Troubleshooting
Problem Possible cause Remedy Page
Engine -Loose cylinder head or Tighten cylinder head, ¬ 28 output too low damaged sealing exchange sealing
-Poor compression Have engine checked ¬
Clutch does -Hand clutch lever misadjusted Adjust clutch free play 30 not decouple
Clutch slips -Hand clutch lever misadjusted Adjust clutch free play 30
-Worn out clutch linings Exchange clutch linings ¬
Excessive - Loosened bolts Tighten attachment bolts 31 vibration
¬ = For this purpose contact your agria workshop.
Page 36
36 Power Hoe 6000 Edition 11.98
7. Inspection and Maintenance Chart
A = Each time before you take up operation B = After each cleaning K = Checks and maintenance to be executed by operator
W = Maintenance to be executed by professional workshop
F = Maintenance should be carried out by your agria workshop
* = after 2 years
After operating hours
A 5 25 50 100 200
Clean engine, check bolts and nuts
K31
Check air filter
K27
Air filter – oil change, earlier, if require d
KK27
Clean air filter t otally, earlier, if required
W 27
Repla c e f u el hoses
W* 28
Clean cylinder head
F28
Clean cooling- air s c r een
K27
Clean guide plat es, cooling fins – earlier, if re
q
uired
FF27
Clean spark plug, set spark plug gap
W27
Repla c e s park plug
K27
Check safety switch function
K31
Check oil level in manual gearbox
K29
First oil change in manual gearbox
W29
subsequent oil changes
WW29
Check lubricati on of chain and hoeing drive
W40
Lubricate all gliding parts
KK31
Check clutch free play
K30
min. 3
months
min.
yearly B page
Page 37
Edition 11.98 Power Hoe 6000 37
Figure C
1 Hex head bolt for steering handle height adjustment 2 T ommy screw for steering handle side adjustment 3 Gearshift lever 4 Engine shut-off switch 5 Dead stop lever 6 Clutch lever 7 Pawl 8 Speed control lever
Designation of Parts, Electrical Wiring Diagram
1 Engine 2 Magnet ignition system 3 Engine speed delimiter 4 Switch in dead stop lever 5 Switch in clutch lever
bl = blue br = brown
Electrical Wiring Diagram
Page 38
38 Power Hoe 6000 Edition 11.98
Designation of Parts
C
Page 39
Edition 11.98 Power Hoe 6000 39
EC Conformity Declaration
in accordance with the EC directive machinery 98/37/EC
We,
agria-Werke, GmbH
D-74215 Möckmühl/Württ.
herewith declare in sole responsibility that the product
Power Hoe, Type 6000
to which this declaration refers, corresponds to
the standard fundamental safety and health requirements
as stipulated in EC directive machinery 98/37/EC
and EMC directive 89/336/EC.
The following harmonized standards have been applied:
EN 709
Möckmühl, 20th May 1997
Gregor Czaja Dipl. Ing. Thomas Ilchmann Head, Qualitity Control Head, Research and Development
Page 40
Contact your authorised agria dealer for service and prompt delivery of spare parts
The Winning Team
Power hoes One-wheel hoes Hobby two-wheelers
AllShredd Cutterbar mowers
Lawn mowers Verticutters All-purpose machines
agria-Werke GmbH D-74215 Möckmühl/Württ. Phone 0049 6298 39-0 Fax 0049 6298 39-111 e-mail: [email protected] Internet: http://www.agria.de
Horticultural MachineryHorticultural Machinery
Horticultural MachineryHorticultural Machinery
Horticultural Machinery
Loading...