Agilent E3620A Service Manual

DUAL OUTPUT POWER SUPPLY
Agilent MODEL E3620A
OPERATING AND SERVICE MANUAL
FOR INSTRUMENTS WITH SERIAL NUMBERS
KR71804262 AND ABOVE
For instruments with Serial Numbers above
KR71804262, a change page may be included.
Manual Part No. E3620-90001
April 2000
Edition 6

SAFETY SUMMARY

The following general safety precautions must be observed during all phases of operation, service, and repair of this instrument. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture, and intended use of the instrument. Agilent Technologies assumes no liability for the customer's failure to comply with these requirements.
BEFORE APPLYING POWER.
Verify that the product is set to match the available line volt­age and that the correct fuse is installed.
GROUND THE INSTRUMENT.
This product is a Safety Class I instrument (provided with a protective earth terminal). To minimize shock hazard, the instrument chassis and cabinet must be connected to an electrical ground. The instrument must be connected to the ac power supply mains through a three-conductor power cable, with the third wire firmly connected to an electrical ground(safety ground) at the power outlet. Any interruption of the protective(grounding) conductor or disconnection of the protective earth terminal will cause a potential shock hazard that could result in personal injury. If the instrument is to be energized via an external autotransformer for voltage reduc­tion, be certain that the autotransformer common terminal is connected to the neutral(earthed pole) of the ac power lines (supply mains).
DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE.
Do not operate the instrument in the presence of flammable gases or fumes.
KEEP AWAY FROM LIVE CIRCUITS.
Operating personnel must not remove instrument covers. Component replacement and internal adjustments must be made by qualified service personnel. Do not replace compo­nents with power cable connected. Under certain conditions, dangerous voltages may exist even with the power cable removed. To avoid injuries, always disconnect power, dis­charge circuits and remove external voltage sources before touching components.
SAFETY SYMBOLS
!
or
WARNING
CAUTION
NOTE
Instruction manual symbol; the product will be marked with this symbol when it is necessary for the user to refer to the instruction manual.
Indicate earth(ground) terminal.
The WARNING sign denotes a hazard. It calls attention to a procedure, practice, or the like, which, if not correctly per­formed or adhered to, could result inper­sonal injury. Do not proceed beyond a WARNING sign until the indicated con­ditions are fully understood and met.
The CAUTION sign denotes a hazard. It calls attention to an operating procedure, or the like, which, if not correctly per­formed or adhered to, could result in damage to or destruction of part or all of the product. Do not proceed beyond CAUTION sign until the indicated condi­tions are fully understood and met.
The NOTE sign denotes important infor­mation. It calls attention to a procedure, practice, condition or the like, which is essential to highlight.
DO NOT SERVICE OR ADJUST ALONE.
Do not attempt internal service or adjustment unless another person, capable of rendering first aid and resuscitation, is present.
Instruments that appear damaged or defective should be made inoperative and secured against unintended operation until they can be repaired by qualified service personnel.
DO NOT SUBSTITUTE PARTS OR MODIFY INSTRUMENT.
Because of the danger of introducing additional hazards, do not install substitute parts or perform any unauthorized modi­fication to the instrument. Return the instrument to a Agilent Technologies Sales and Service Office for service and repair to ensure that safety features are maintained.
1-2
Table of Contents
SAFETY SUMMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
SAFETY AND EMC REQUIREMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
INSTRUMENT AND MANUAL IDENTIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
ACCESSORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
ORDERING ADDITIONAL MANUALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
LINE FUSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
INITIAL INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Mechanical Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Electrical Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
INSTALLATION DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Location and Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Outline Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Rack Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
INPUT POWER REQUIREMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Power Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Line Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Voltage and Current Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Voltage Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
TURN-ON CHECKOUT PROCEDURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Overload Protection Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Operation Beyond Rated Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Connecting Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Series Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Parallel Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
LOAD CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
PULSE LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
REVERSE CURRENT LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
OUTPUT CAPACITANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
REVERSE VOLTAGE PROTECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-3

GENERAL INFORMATION

DESCRIPTION
The Model E3620A Dual Output Power Supply is a compact, constant voltage/current limiting supply that delivers two iso­lated 0 to 25 V outputs rated at 1 A. It is an ideal power supply for design and breadboard work where single or dual voltages are required. Each output voltage is continuously variable throughout its range and separate current limit circuits protect each output against overload or short circuit damage.
Connections to the outputs are made to binding post type ter­minals on the front panel. The outputs can be used individu­ally or in combination to satisfy any number of output demands. The positive or negative terminal of each output can be grounded or each output can be left floating. A chassis ground terminal is located on the front panel of the supply.
The front panel also contains a line switch, output voltage controls, an autoranging digital voltmeter and a single-range digital ammeter, and two meter select pushbutton switches. The meter pushbuttons select both voltage and current monitoring for the output V1 and V2. The supply is furnished with a detachable, 3-wire grounding type line cord. The ac line fuse is an extractor type fuseholder on the rear heat sink.
SAFETY CONSIDERATIONS
This product is a Safety Class I instrument, which means that it is provided with a protective earth ground terminal. This ter­minal must be connected to an ac source that has a 3-wire ground receptacle. Review the instrument rear panel and this manual for safety markings and instructions before operating the instrument. Refer to the Safety Summary page at the beginning of this manual for a summary of general safety information. Specific safety information is located at the appropriate places in this manual.
SAFETY AND EMC REQUIREMENTS
This power supply is designed to comply with the following safety and EMC(Electromagnetic Compatibility) require­ments:
n IEC 1010-1(1990)/EN 61010 (1993): Safety Require-
ments for Electrical Equipment for Measurement, Control, and Laboratory Use
n CSA C22.2 No.231: Safety Requirements for Electrical
and Electronic Measuring and Test Equipment
n UL 1244: Electrical and Electronic Measuring and Testing
Equipment
n EMC Directive 89/336/EEC: Council Directive entitled
Approximation of the Laws of the Member States relating to Electromagnetic Compatibility
n EN 55011(1991) Group 1, Class B/CISPR 11 (1990):
Limits and Methods of Radio Interference Characteristics of Industrial, Scientific, and Medical(ISM) Radio­Frequency Equipment
n EN 50082-1(1992) /
IEC 801-2(1991): Electrostatic Discharge Requirements IEC 801-3(1984): Radiated Electromagnetic Field
Requirements
IEC 801-4(1988): Electrical Fast Transient/Burst
Requirements
INSTRUMENT AND MANUAL IDENTIFICATION
A serial number identifies your power supply. The serial num­ber encodes the country of manufacture, the week of the lat­est significant design change, and a unique sequential number. The letter "KR" designates Korea as the country of manufacture, the first one digit indicates the year (4=1994, 5=1995, and so forth), and the second two digits indicate the week. The remaining digits of the serial number are a unique, five-digit number assigned sequentially.
If the serial number on your supply does not agree with those on the title page of the manual, a yellow Change Sheet is supplied with the manual to explain the difference between your instrument and the instrument described by this manual. The Change Sheet may also contain information for correct­ing errors in the manual.
OPTIONS
Options 0E3 and 0E9 determine which line voltage is selected at the factory. The standard unit is configured for 115 Vac ± 10%, 47-63 Hz input.
Option No. Description
0E3: 230 Vac ± 10%, 47-63 Hz Input 0E9: 100 Vac ± 10%, 47-63 Hz Input
ACCESSORY
The accessory listed below may be ordered from your local Agilent Technologies Sales Office either with the power sup­ply or separately. (Refer to the list at the rear of the manual for address.)
Agilent Part No. Description
5063-9240 Rack Kit for mounting one or two 3 1/2" high
supplies in a standard 19" rack
The rack mount kit is needed for rack mounting of the E3620A power supply.
ORDERING ADDITIONAL MANUALS
One manual is shipped with each power supply. (Option 910 is ordered for each extra manual.) Additional manuals may also be purchased separately for your local Agilent Technolo­gies sales office (see the list at the rear of this manual for addresses). Specify the model number, serial prefix, and the Agilent Part Number provided on the title page.
SPECIFICATIONS
Instrument specifications are listed in Table 1. These specifi­cations are performance standards or limits against which the instrument is tested.
1-4
LINE FUSE
The line fuse is located by the ac line receptacle. Check the rating of the line fuse and replace it with the correct fuse if necessary as indicated below. These are slow-blow fuses.
Table 1. Specifications
Line Voltage Fuse Agilent Part No.
100/115 Vac 2 A 2110-0702 230 Vac 1 A 2110-0457
AC INPUT
Standard: 0E9: 0E3:
DC OUTPUT
Voltage span over which output may be varied using front panel controls.
Output V1: Output V2:
LOAD REGULATION
Less than 0.01% plus 2 mV for a full load to no load change in output current.
LINE REGULATION
Less than 0.01% plus 2 mV for any line voltage change within rating.
RIPPLE AND NOISE
Normal Mode Voltage: (20 Hz-20 MHz). Common Mode Current (CMI): outputs (20 Hz-20 kHz).
OPERATING TEMPERATURE RANGE
0 to 40
output current is derated linearly to 50% at 55 temperature.
TEMPERATURE COEFFICIENT
Less than 0.02% plus 1 mV voltage change per
operating range from 0 to 40
115 Vac ± 10%, 47-63 Hz, 200 VA, 130 W 100 Vac ± 10%, 47-63 Hz, 200 VA, 130 W 230 Vac ± 10%, 47-63 Hz, 200 VA, 130 W
0 to 25 V at 1 A 0 to 25 V at 1 A
Less than 0.35 mV rms/1.5 mV p-p
Less than 1 mA rms for all
o
C for full rated output. At higher temperatures,
o
C after 30 minutes warm-up.
o
C maximum
o
C over the
STABILITY (OUTPUT DRIFT)
Less than 0.1% plus 5 mV (dc to 20 Hz) during 8 hours at constant line, load and ambient after an initial warm-up time of 30 minutes.
LOAD TRA NSIENT RESPONSE TIME
Less than 50 msec for output recovery to within 15 mV of nominal output voltage following a load change from full load to half load, or vice versa.
OUTPUT VOLTAGE OVERSHOOT
During turn-on or turn-off of ac power, output plus overshoot will not exceed 1 V if the output control is set for less than 1 V. If the control is set for 1 V or higher, there is no overshoot.
METER ACCURA CY: ±(0.5% of output + 2 counts)
o
C±5oC
at 25
METER RESOLUTION
Voltage: Current:
DIMENSIONS
212.3 mmW x 88.1 mmH x 345.4 mmD (8.4 inW x 3.5 inH x 13.6 inD)
WEIGHT
5.0 kg(11.0 lbs) net, 6.25 kg(13.8 lbs) shipping
10 mV (0 to 20 V),100 mV (above 20 V) 1 mA

INSTALLATION

INITIAL INSPECTION
Before shipment, this instrument was inspected and found to be free of mechanical and electrical defects. As soon as the instrument is unpacked, inspect for any damage that may have occurred in transit. Save all packing materials until the inspection is completed. If damage is found, a claim should be filed with the carrier. The Agilent Technologies Sales and Service office should be notified as soon as possible.
Mechanical Check
This check should confirm that there are no broken knobs or connectors, that the cabinet and panel surfaces are free of dents and scratches, and that the meter is not scratched or cracked.
Electrical Check
This instrument should be checked against electrical specifi­cations. Perform the TURN-ON CHECKOUT PROCEDURE in the following paragraph to confirm that the supply is operational. Alternately, check the supply more fully using the PERFORMANCE TEST in the service information section.
INSTALLATION DATA
The instrument is shipped ready for bench operation. Before applying power to the supply, please read the INPUT POWER REQUIREMENTS paragraph.
Location and Cooling
This instrument is air cooled. Sufficient space should be allowed so that a free flow of cooling air can reach the sides and rear of the instrument when it is in operation. It should be used in an area where the ambient temperature does not exceed 40
1-5
o
C.
Outline Diagram
Figure 1 illustrates the outline shape and dimensions of the supply.
Rack Mounting
This supply may be rack mounted in a standard 19-inch rack panel either by itself or alongside a similar unit. Please see the ACCESSORY, page 1-4, for available rack mounting accessory. The rack-mounting kit includes complete installa­tion instructions.
INPUT POWER REQUIREMENTS
Depending on the line voltage option ordered, the supply is ready to be operated from one of the power sources listed in Table 1. A label on the rear heat sink shows the nominal input voltage set for the supply at the factory.
Power Cable
To protect operating personnel, the supply should be grounded. This supply is equipped with a three conductor power cable. The third conductor is the ground conductor and when the cable is plugged into an appropriate receptacle, the supply is grounded. The power supply is equipped at the fac­tory with a power cord plug appropriate for the user's location. Notify the nearest Agilent Sales and Service Office if the appropriate power cord is not included with the supply.
Before applying power to the supply, check the label on the heat sink to make certain that the supply's line voltage option agrees with the line voltage to be used. If the option does not correspond to your line voltage, refer to paragraph "LINE VOLTAGE OPTION CONVERSION" in the service section before applying power.
Figure 2. Front-Panel Controls and Indicators
Figure 1. Outline Diagram

OPERATING INSTRUCTIONS

INTRODUCTION
This section describes the operating controls and indicators, turn-on checkout procedures, and other operating consider­ations for the Model E3620A Dual Output Power Supply.
CONTROLS
Line Switch
The LINE pushbutton switch ( , Figure 2) is pushed-in to turn the supply ON and released (out position) to turn the supply OFF.
Voltage and Current Metering
Two meter select pushbutton switches ( and ) permit the output voltage and current of either output (V1 or V2) to be monitored on the VOLTS/AMPS meter. The V1 and V2 output select pushbuttons connect the desired output to the meter­ing circuit when the applicable button is pushed in.
Be careful that both METER pushbuttons are not released (out-position) or pushed in simultaneously.
Voltage Controls
The V1 and V2 voltage controls ( and ) set the voltage level of the corresponding output. The voltage controls are 10 turn potentiometers.
1-6
TURN-ON CHECKOUT PROCEDURE
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The following steps describe the use of the Model E3620A front panel controls illustrated in Fi check that the suppl cedure or the more detailed performance test of service infor­mation section when the instrument is received and before it is connected to an detailed performance test be section if an
a. Connect line cord to power source and push LINE
switch ( ) in.
b. Push the V1 meter select pushbutton switch ( ) to in-
position to monitor suppl load connected, var ran
e and check that the voltmeter responds to the con
trol setting and the ammeter indicates zero.
c. Turn the V1 volta
short the +V1 output terminal ( ) to -V1 terminal ( ) with an insulated test lead. The ammeter should indi­cate a short-circuit output current of minimum 1.0 A + 5% at 25 nals.
d. Push the V2 meter select pushbutton switch to in-
position and repeat steps (b) and (c) for V2 output.
If this brief checkout procedure or later use of the suppl reveals a possible malfunction, see the service information section for detailed test, troubleshootin cedures.
is operational. Follow this checkout pro-
load equipment. Proceed to the more
difficulties are encountered.
the V1 voltage control ( ) over its
e control ( ) fully clockwise and
o
C. Remove the short from the output termi-
ure 2 and serve as a brief
inning in service information
's V1 output voltage. With no
, and adjustment pro-
OPERA TION
The dual outputs of the E3620A can be used individually, in series, or in parallel. Each output can be floated (up to 240 volts off
the suppl
Overload Protection Circuits
The outputs are individually protected against overload or short circuit dama circuits are factor mum 1 A + 5%. The current limits are set b the V1 suppl dia the output current remains below the current limit settin
round) or, the + or - terminal of either output can be
rounded to the chassis ground terminal which is located on
's front panel.
e by separate current limiting circuits. The
adjusted to limit the output current to mini-
adjusting R63 in
and R34 in the V2 supply (see the schematic
ram). No deterioration of supply performance occurs if
.
Operation Beyond Rated Output
The supply may be able to provide voltages and currents
reater than its rated maximum outputs if the line voltage is at or above its nominal value. Operation can be extended up to 5% over the rated output without dama performance can not be above the rated output of 0 to 25 V at 1 A.
uaranteed to meet specifications
e to the supply, but
Connecting Load
Connect each load to the power supply output terminals usin separate pairs of connecting wires. This will minimize mutual couplin the low output impedance of the suppl of adequatel at the load.
Make each pair of connectin twist or shield them to reduce noise pick-up. If a shield is used, connect one end of the shield to the power suppl
If load considerations require locatin terminals at a distance from the power suppl suppl tribution terminals b load should be connected to the remote distribution terminals separatel
effects between loads and takes full advantage of
. Load wires must be
heavy gauge to maintain satisfactory regulation
wires as short as possible and
round terminal and leave the other end unconnected.
output power distribution
, then the power
output terminals should be connected to the remote dis-
a pair of twisted or shielded wires and each
.
Series Operation
The two outputs (V1 and V2) can be connected in series to obtain a volta
le output. Each output control (V1 and V2) must be adjusted
sin in order to obtain the total output volta internall capacitors a plies are connected in series and the output is shorted.
e (up to 50 V) higher than that available from a
e. Diodes connected
across each output protect the supply's output filter
ainst reverse voltages. This could occur if the sup-
Parallel Operation
The V1 and V2 supplies can be connected in parallel to obtain a total output current The total output current is the sum of the output currents of the individual supplies. The output volta suppl
should be set to the desired output voltage, and the other set for a slightly larger output voltage. The supply set to
suppl the lower output volta while the suppl ited source, droppin other suppl fraction of its rated output current necessar rent demand.
reater than that available from one supply.
e controls of one power
e will act as a constant voltage source,
set to the higher output will act as a current-lim-
its output voltage until it equals that of the
. The constant voltage source will deliver only that
to fulfill the total cur-
During the actual operation of the V1 and V2 outputs, if a load
e causes the current limit to be exceeded, the OVER-
chan LOAD LED is li V2 supplies will protect the load b imum 1 A + 5%. The V1 and V2 supplies are self restorin
hted. If overload conditions occur, the V1 and
limiting the current to min-
;
that is, when the overload is removed or corrected, the output
e is automatically restored to the previously set value.
volta

LOAD CONSIDERATIONS

This section provides information on operating your suppl with various types of loads connected to its output.
PULSE LOADING
The power supply will automatically cross over from constant-
e to current-limit operation in response to an increase in
volta the output current over the preset limit. Althou limit ma
1-7
be set higher than the average output current, high
h the preset
peak currents (as occur in pulse loadin
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preset current limit and cause crossover to occur and de
rade performance.
) may exceed the
REVERSE CURRENT LOADING
An active load connected to the supply may actually deliver a reverse current to the suppl cycle. An external source can not be allowed to pump current into the suppl dama effects, it is necessar load resistor so that the supply delivers current through the entire operatin
without risking loss of regulation and possible
e to the output capacitor of the supply. To avoid these
cle of the load devices.
during a portion of its operatin
to preload the supply with a dumm
OUTPUT CAP ACITANCE
An internal capacitor across the output terminals of the suppl helps to supply high-current pulses of short duration durin constant-voltage operation. Any capacitance added exter-
will improve the pulse current capability, but will
nall decrease the load protection provided b circuit. A high-current pulse may damage load components before the avera the current limitin
e output current is large enough to cause
circuit to operate.
the current limitin
REVERSE VOL TAGE PROTECTION
A diode is connected across the output terminals with reverse
. This diode protects the output electrolytic capacitors
polarit and the series re reverse volta series re either, diodes are also connected across them. When operat­in suppl
ulator transistors can not withstand reverse voltage
supplies in parallel, these diodes protect an unenergized
that is in parallel with an energized supply.
ulator transistors from the effects of a
e applied across the output terminals. Since
Figure 3. Reverse Current Loading Solution
1-8

SERVICE INFORMATION

Figure A-1. Block Diagram
PRINCIPLES OF OPERATION
(Block Diagram Overview)
This section presents the principles of operation for the E3620A Dual Output Power Supply. Throughout this discus­sion, refer to both the block diagram of Figure A-1 and the schematic of Figure A-10 and Figure A-11.
The E3620A contains two independent power supplies (des­ignated V1 and V2), a common input power circuit, and a meter circuit that can monitor the output voltage and current of either supply.
The two primary windings of the power transformer are con­nected in one of three different ways by setting the two slide switches mounted on the circuit board. These switches select one of the nominal ac input voltages for which the supply is designed: 100 V, 115 V, or 230 V. The transformer secondar­ies, together with rectifiers and capacitor filters, provide raw dc for two output regulator circuits, for two reference and bias
supplies and for a display power supply.
By comparing its output to a high-stability reference, the V1 supply's 0 to 25 V regulator holds its output voltage at the value determined by the V1 VOLTAGE control of the front panel. Any error in the actual output as compared to the desired output is amplified by an operational amplifier and applied as feedback to control the conduction of a series reg­ulator transistor. As a result, the voltage across the series transistor varies so as to hold the output voltage constant at the desired level. The high gain of the voltage comparison amplifier and the stability of the reference voltage ensure that input voltage or load current variations have little effect on the output voltage. The V1 output is protected by a fixed current limit at minimum 105% of its 1 amp maximum rated output.
A-1
The input ac line volta
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which operates in conjunction with the prere circuit to rectif lator minimizes the power dissipated in the series re elements by controlling the dc level across the input filter capacitors dependin
the tap switched AC voltage. This preregu-
e is first applied to the preregulator
ulator control
ulatin
on the output voltage.
To achieve this, tap switchin plished b diodes(CR5 and CR6) and the prere This circuit allows the input capacitors to char discrete volta
When the output volta re input capacitors to be char sar the brid to series pass transistor Q2.
The re V1 output re Q4) and two brid capacitors to be char dependin dissipation in the series re
The main secondar three sections (N1, N2, and N3), each of which has a different turns ratio with respect to the primar nin determines whether one, both or none of the TRIAC will be fired. If neither TRIAC is fired, the brid CR3) receive an ac input volta turns (tap 18 and 19 of the power transformer) and the input capacitors char fired, input capacitors char N1+N2 turns. Similarly, if TRIAC Q4 is fired the capacitors are char neousl determined b power transformer).
The TRIAC control circuit determines which TRIACs are to be fired b values a els. These three reference levels are translated into boundar lines to allow the output characteristic to be mapped into four operatin invisible to the user, are divided into four operatin (V1, V2, V3, and V4) to minimize the power dissipation in the series pass transistors. Whenever the output volta the slopin the input capacitors char Fi result of the other volta
a TRIAC(Q5), a bridge diode (CR4), two
e levels depending on the output required.
ulator control circuit fires the TRIAC Q5 that causes the
for full output of the supply. When the TRIAC is not fired,
e diode CR4 conducts and half the voltage is applied
ulator of the V2 output is, in turn, similar to that of the
ulator except that it has two TRIACs(Q3 and
e diodes(CR2 and CR3) to allow the input
ed to one of four discrete voltage levels
on the output required in order to minimize power
winding of the power transformer has
of each half-cycle of the input ac, the control circuit
e to a corresponding level. If TRIAC Q3 is
ed by N1 + N3. Finally, if all TRIACs are fired simulta-
, input capacitors charge to its highest voltage level
N1 + N2 + N3 turns (tap 17 and 20 of the
monitoring the output voltage and comparing these
ainst a set of three internally derived reference lev-
regions (Figure A-2). The boundary lines, which are
V1 line, the control circuit inhibits two TRIACs and
ure A-2 indicates the windings that are connected as a
of the V1 output is accom-
ulator control circuit.
e to one of two
e exceeds the reference level, the pre-
ed to the voltage which is neces-
ulator transistor Q1.
winding. At the begin-
e diodes (CR2 and
e that is determined by N1
e to the voltage determined b
regions
e is below
e to a voltage determined by N1.
e decisions.
Figure A-2. Output Power Plot
Diode CR13 and CR19 are connected across the output terminals in reverse polarit
tic capacitor and the series regulator transistors from
electrol a reverse volta
Two meter pushbutton switches select which suppl V2) has its output volta panel meters.
e applied across the output terminals.
. They protect the output
(V1 or
e and current indicated on the front
MAINTENANCE
INTRODUCTION
This section provides performance test, troubleshooting infor­mation, and adjustment and calibration procedures. The fol-
operation verification tests comprise a short procedure
lowin to verif
that the power supply is performing properly, without
all specified parameters.
testin
If a fault is detected in the power suppl performance check or durin the troubleshootin form an returnin performance check to ensure that the fault has been properl corrected and that no other faults exist.
necessary adjustments and calibrations. Before
the power supply to normal operation, repeat the
procedures. After troubleshooting, per-
normal operation, proceed to
Test Equipment Required
Table A-1 lists the equipment required to perform the various procedures described in this section.
Operation Verification Tests
The following tests assure that the power supply is per-
properly. They do not, however, check all the speci-
formin fied parameters tested in the complete performance test described below. Proceed as follows:
while making the
The reference and bias supplies of each suppl operational amplifiers and provide reference and bias volt­a
es for the output regulators. The display power circuit pro-
vides volta
e which is used by the A/D converter and display.
power the
a. Perform turn-on checkout procedure b. Perform the load re
the followin
A-2
ulation performance tests given in
paragraphs.
iven in page 1-7.
Table A-1. Test Equipment Required
TYPE REQUIRED CHARACTERISTICS
Oscilloscope
Sensitivity : 100BµV Bandwidth : 20 MHz/100 MHz
RMS Voltmeter True rms, 20 MHz bandwidth
Sensitivit
y : 1 mV
Accuracy : 5%
Multimeter Resolution : 100 nV
Accuracy : 0.0035%
Electronic Load Voltage Range : 240 Vdc
Current Range : 10 Adc Open and short switches Transient on/off
Resistive Loads (R Current Sampling
Resistor (Shunt) Variable Voltage
)
L
25BB5% 100 W
0.1B 0.1% 3 W
Range : 85-130 and 200-260 Volts Vary ac input.
Auto Transformer
Line Voltage Option Conversion
To convert the supply from one line voltage option to another, the following three steps are necessary:
a.After making certain that the line cord is disconnected
from a source of power, remove the top cover from the supply and set the two sections of the line voltage selec­tor switch for the desired line voltage (see Figure A-3).
b.Check the rating of the installed fuse and replace it with
the correct value, if necessary. For Option OE3, use a slow-blow 1 amp fuse. For standard and Option OE9, use a slow-blow 2 amp fuse.
c.Mark the instrument clearly with a tag or label indicating
the correct line voltage to be used.
USE
Display transient response and ripple
RECOMMENDED
MODEL
Agilent 54503A
and noise waveforms. Measure rms ripple and noise
voltage.
Measure dc voltages. Agilent 34401A
Measure load and line re
gulation. Agilent 6063A
Measure ripple and noise. Measure output current.
Before applying power to the supply, make certain that its line voltage selector switch (S1) is set for the line voltage to be used. (See CAUTION notice in operating section for additional information on S1.)
General Measurement Techniques
Connecting Measuring Devices.
when measuring load regulation, ripple and noise, and transient response time of the supply, measuring devices must be con­nected as close to the output terminals as possible. A measure­ment made across the load includes the impedance of the leads to the load. The impedance of the load leads can easily be sev­eral orders of magnitude greater than the supply impedance and thus invalidate the measurement. To avoid mutual coupling effects, each measuring device must be connected directly to the output terminals by separate pairs of leads.
To achieve valid results
Figure A-3. Line Voltage Selector (set for 115 Vac)
PERFORMANCE TESTS
The following paragraphs provide test procedures for verify­ing the power supply's compliance with the specifications of Table 1. Proceed to the troubleshooting procedures if you observe any out of specification performance.
When performance measurements are made at the front ter­minals (Figure A-4) the load should be plugged into the front of the terminals at (B) while the monitoring device is con­nected to a small lead or bus wire inserted through the hole in the neck of the binding post at (A). Connecting the measuring device at (B) would result in a measurement that includes the resistance of the leads between the output terminals and the point of connection.
Selecting Load Resistors. Power suppl
y specifications are checked with a full load resistance connected across the sup­pl
y output. The resistance and wattage of the load resis­tor,therefore, must permit operation of the supply at its rated output voltage and current. For example, a supply rated at 25
A-3
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and that the current limit circuits function, proceed as follows:
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Figure A-4. Front Panel Terminal Connections
volts and 1 amp would require a load resistance of 25 at the rated output volta would have to be at least 25 watts.
Electronic Load. Some of the performance test procedures require to use an electronic load to test the suppl accuratel than a load resistor. It eliminates the need for connectin resistors or rheostats in parallel to handle the power, and it is much more stable than a carbon-pile load. It is easier to switch between load conditions as required for the load re lation and load transient response tests.
Output Current Measurement. For accurate output current measurements, a current samplin inserted between the load and the output of the suppl simplif tor should be connected to the same output terminal of the suppl is then placed across the samplin current is calculated b plin series combination should be equal to the full load resistance as determined in the precedin value of the samplin the full load resistance, the value of the samplin be ignored. The meter shunt recommended in Table A-1, for example, has a resistance of onl ne Fi rent throu wire leadin are made as close as possible to the resistance portion itself.
. An electronic load is considerably easier to use
rounding problems, one end of this sampling resis-
which will be shorted to ground. An accurate voltmeter
resistor by its ohmic value. The total resistance of the
lected when calculating the load resistance of the supply.
ure A-5 shows a four terminal meter shunt. The load cur-
h a shunt must be fed from the extremes of the
to the resistor while the sampling connections
e. The wattage rating of this resistor
quickly and
resistor should be
. To
resistor and the output
dividing the voltage across the sam-
paragraphs. Of course, if the
resistor is very low when compared to
resistor ma
100 m and can be
Rated Output Volta
a. With no loads connected: turn on the supply and push the
V1 METER switch in. Connect a DVM between the V1 + and - terminals and set V1 VOLTAGE control until front panel voltmeter indicates 17.00 volts.
b. Check the DVM indication. It should be within ±(0.5% + 2
counts) of the front panel voltmeter indication (16.90 to
17.10 V).
c. Set V1 VOLTAGE control clockwise until front panel volt-
meter indicates 25.0 volts.
d. DVM should indicate 25 volts ±(0.5% + 2 counts) (24.675
V to 25.325 V).
e. Repeat steps (a) throu
Rated Output Current and Ammeter Accurac
f. Connect the test setup shown Figure A-6 to the V1 sup-
pl
's + and - output terminals.
. Push the V1 METER switch in to monitor the V1 supply's
output current.
h. Close the load switch and adjust V1 VOLTAGE control
u-
until front panel ammeter indicates 1.000 A.
i. Check that DVM indicates a volta
rent samplin amp ±(0.5% + 2 counts) (0.993 A to 1.007 A).
j. Open the load switch and repeat steps (f) throu
the V2 suppl
resistor that corresponds to a current of 1
.
e and Voltmeter Accurac
h (d) for the V2 supply.
e drop across the cur-
h (i) for
Figure A-6. Output Current, Test Set Up
k. Disconnect all loads from the suppl l. Connect the test setup shown in Fi
suppl
's + and - output terminals. Substitute a short for RL
and leave the load switch open.
m. Push the V1 METER switch in and adjust the V1 VOLT-
AGE control full
n. Close the load switch and determine the current flow
Figure A-5. Current Sampling Resistor Connections
Rated Output, Meter Accuracy, and Current Limit
To check that all supplies will furnish their maximum rated output volta
e and current, that the front panel meters are accurate,
o. Open the load switch and repeat steps (k) throu
A-4
h the current sampling resistor RS by measuring its
throu volta
e drop with the DVM. The current should be mini-
mum 1 A + 5%.
the V2 suppl
Current Limit
clockwise.
.
. ure A-6 to the V1
h (n) for
Load Regulation (Load Effect)
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Definition: The chan put volta open circuit to the value that current (or vice versa).
e resulting from a change in load resistance from
e, E
, in the static value of dc out-
OUT
ields maximum rated output
RMS Measurement
The rms measurement is not an ideal representation of the noise, since fairl could be present in the ripple and not appreciabl the rms value.
high output noise spikes of short duration
increase
To check the load re a. Connect the test equipment across the output of the V1 sup-
as shown in Figure A-7. Operate the electronic load in
pl constant current mode and set its current to 1.000 A.
b. Turn on the suppl
adjust its volta c. Record the volta d. Operate the electronic load in open (input off) mode and
recheck the DVM indication after readin
be within 0.01% plus 2 mV of the readin e. Repeat steps (a) throu
ulation:
. Push the V1 METER switch in and
e to 25.0 volts.
e indicated on the DVM.
settles. It should
in step (c).
h (d) for the V2 supply.
Figure A-7. Basic Test Setup
Line Regulation (Source Effect)
Definition: The chan
put volta minimum to a maximum value (±10% of nominal volta
To check the line re a. Connect a variable autotransformer between the input
b. Connect the test equipment across the output of the V1 sup-
c. Adjust the autotransformer for a low line input (-10% of
d. Turn on the power. Push the V1 METER switch in and
e. Adjust the autotransformer for hi
f. Repeat steps (b) throu
e resulting from a change in ac input voltage from a
power source and the power suppl
as shown in Figure A-7. Operate the electronic load in
pl
constant current mode and set its current to 1.000 A.
nominal volta
adjust the output of the suppl
the DVM indication.
of nominal volta
should be within 0.01% plus 2 mV of the readin
e, E
ulation:
e).
e) and recheck the DVM indication. It
, in the static value of dc out-
OUT
line plug.
to 25.0 volts, and record
h line voltage input (+10%
h (e) for the V2 supply.
e).
in step (d).
Ripple and Noise(Normal Mode Voltage)
Definition: Ripple and noise are measured in the rms or peak-
to-peak value over a 20 Hz to 20 MHz bandwidth. Fluctuations below the lower frequenc
limit are treated as drift.
To measure the ripple and noise of the rms value on each output suppl a. Connect the test equipment across the output of the V1
suppl b. Turn on the suppl c. Adjust the output of the V1 suppl d. Check that the rms noise volta
ter is less than 0.35 mV. e. Repeat steps (a) throu
output:
as shown in Figure A-8.
and push the V1 METER switch in.
to 25.0 volts.
e at the true rms voltme-
h (d) for the V2 supply.
Figure A-8. Ripple and Noise rms Measurement Test
Setup
Peak-to-Peak Measurement
The peak-to-peak measurement is particularly important for applications where noise spikes could be detrimental to a sensitive load, such as lo
To measure the ripple and noise of the peak-to-peak value on each output suppl a. Connect the test equipment across the output of the V1
suppl
as shown in Figure A-8, but replace the true rms
voltmeter with the oscilloscope. b. Turn on the suppl c. Adjust the output of the V1 suppl d. Set the oscilloscope to AC mode and bandwidth to 20 MHz. e. Check that the peak-to-peak noise is less than 1.5 mV. f. Repeat steps (a) throu
ic circuitry.
output:
and push the V1 METER switch in.
to 25.0 volts.
h (e) for the V2 supply.
Common Mode Current (CMI)
Definition : Common mode current is that ac current compo-
nent which exists between an and chassis
To measure the common mode current: a. Connect the full load for the V1 output terminal. b. Connect a 100 k resistor(R
in parallel between V1 - terminal and chassis
round.
or all supply or output lines
) and a 2200 pF capacitor
S
round.
A-5
c. Connect theDVM across R
. Operate theDVM in ac volt-
S
age mode. d. Turn on the supply. e. Record the voltage across R
dividing this voltage by R
and convert it to current by
S
.
S
f. Check that the current is less than 1 µA. g. Repeat steps (a) through (f) for the V2 supply.
Load Transient Response Time
Definition : This is the time for the output voltage to return to
within a specified band around its voltage following a change from full load to half load or half load to full load.
To measure the load transient response time: a. Connect the test equipment across the output of the V1
supply as shown in Figure A-7, but replace the DVM with
the oscilloscope. Operate the electronic load in constant
current mode. b. Turn on the supply and push the V1 METER switch in. c. Turn up V1 output voltage to 25.0 volts. d. Set the electronic load to transient operation mode
between one half of supply's full rated value and supply's
full rated value at a 1 kHz rate with 50% duty cycle. e. Set the oscilloscope for ac coupling, internal sync and
lock on either the positive or negative load transient.
f. Adjust the oscilloscope to display transients as shown in
Figure A-9.
g. Check that the pulse width (t
) of the transients at 15
2-t1
mV from the base line is no more than 50 µsec as shown.
h. Repeat steps (a) through (g) for the V2 supply.
Stability (Drift)
Definition: The change in output voltage (dc to 20 Hz) for the
first 8 hours following a 30-minute warm-up period with con­stant input line voltage, constant load resistance and constant ambient temperature.
To measure the stability: a. Connect the test equipment across the output of the V1
supply as shown in Figure A-7.
b. Operate the electronic load in constant current mode and
set its current to 1.000 A. c. Turn on the supply and push the V1 METER switch in. d. Turn up V1 output voltage to 25.0 volts as read on the
digital voltmeter. e. After a 30-minute warm-up, note the voltage on DVM. f. The output voltage reading should deviate less than 0.1%
plus 5 mV from the reading obtained in step (e) over a
period of 8 hours. g. Repeat steps (a) through (f) for the V2 supply.
Figure A-9. Load Transient Response Time Waveform
A-6
TROUBLESHOOTING
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Before attempting to troubleshoot the power supply, ensure that the fault is with the suppl piece of equipment. You can determine this without removin the covers from the power supply by using the appropriate portions of the "Performance Tests" para
Before applying power to the supply, make certain that its line volta line volta
e selector switch (S1) is set for the
e to be used.
Initial Troubleshooting Procedure
If a malfunction is found, follow the steps below: a. Disconnect input power from the suppl
loads from the output.
b. Table A-2 lists the s
several possible troubles. If the s listed, make the recommended checks.
SYMPTOM CHECK - PROBABLE CAUSE
Hi
h ripple a. Check operating setup for ground loops.
and not with an associated
raph.
and remove all
mptoms and probable causes of
mptoms is one of those
Table A-2. Miscellaneous Troubles
b. Check main rectifiers(CR2, CR3, CR4) for open. c. Suppl
may be operating in current limit mode. Check current limit adjustment, steps (l) thru (n)
on pa
e A-4.
c. If none of the s
Table A-3. This table provides an initial troubleshootin procedure that also directs cedures which follow it.
The numbered test points referred to in the troubleshootin procedures are identified on the circuit schematic at the rear of the manual.
mptoms of Table A-2 apply, proceed to
ou to the more detailed pro-
Open Fuse Troubleshooting
Although transients or fatigue can cause a fuse to blow, it is a
ood idea to inspect the unit for obvious shorts such as dam-
a
ed wiring, charred components, or extraneous metal parts or wire clippin before replacin ment fuse depends on the line volta ment: for Option OE3, use a slow-blow 1 amp fuse and standard and Option OE9, use a slow-blow 2 amp fuse.
s in contact with circuit board conductors the fuse. The rating of the correct replace-
e option of the instru-
Will not current limit Check for open OR­Poor load and line re
Oscillation or poor transient response time
Excessive heat a. Check prere
Output Volta each output
ulation a. Check bias and reference voltages, Table A-4.
e clamped for
b. Check main rectifiers and filters for opens. a. Hi
h frequency oscillations (above 50 kHz) can be caused by an open C13 or C35.
b. A defective output capacitor (C10 or C29) can cause oscillations in one of man
ran
es.
c. Oscillation onl
b. Check Q3, Q4 and Q5 for short. Check preregulator control circuit. Refer to Table A-7 and Table A-8.
ate diodes (CR9, CR21) or defective current limit amplifiers (U10, U19).
in the current limiting mode can be caused by an open C34 or C12.
ulator control circuit. Refer to Table A-7 and Table A-8.
Table A-3. Initial Troubleshooting Procedure
STEP ACTION RESPONSE NEXT ACTION
1 Check output volta
and V2 supplies.
e of V1
a. Zero volts
b. Output volta
her than ratin
hi
e lower or
a. Check ac line fuse (F1). If blown, proceed to "Open
Fuse Troubleshootin bias and reference volta
b. Check bias and reference volta
" paragraph. If not blown, check
es (Table A-4).
frequency
es (Table A-4).
A-7
Table A-4. Output Voltage Bias and Reference Voltage Check
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STEP ACTION RESPONSE NEXT ACTION
1 Check +12V bias. a. Normal (+12V ± 5%)
b. Volta
c. Output volta
2 Check -12V bias. a. Normal (-12V ± 5%)
b. Volta
c. Volta
3 Check +5V reference. a. Normal (+5V ± 2%)
b. Volta
c. Volta
4 Check -5V reference. a. Normal (-5V ± 2%)
b. Volta
c. Volta
e high
hi
her than ratin
e high
e low
e high
e low
e high
e low
e lower or
Table A-5. V1 Supply Troubleshootin
a. Proceed to step (3). b. Check U13(for V2 output) or U23(for V1 output) for
short.
c. Check U13(for V2 output) or U23(for V1 output) for
open.
Note: A short within U4,BU5, U6, U7, U9, U10, U18 or
U19 can cause low +12V or -12V bias volta
a. Proceed to step (4). b. Check U14(for V2 output) or U20(for V1 output) for
open.
c. Check U14(for V2 output) or U20(for V1 output) for
short.
a. Proceed to V1 suppl b. Check U11(for V2 output) or U22(for V1 output) for
open.
c. Check U11(for V2 output) or U22(for V1 output) for
short.
a. Proceed to V1 suppl b. Check U12(for V2 output) or U21(for V1 output) for
open.
c. Check U12(for V2 output) or U21(for V1 output) for
short .
troubleshooting Table A-5.
troubleshooting Table A-5.
es.
SYMPTOM STEP - ACTION RESPONSE PROBABLE CAUSE
Hi
h output voltage
her than rating)
(hi
Low output volta (lower than ratin
1. Attempt to turn off Q2 b
2. Measure volta
1. Attempt to turn on Q2 b
e
)
2. Attempt to turn off of
3. Eliminate current limit
4. Measure volta
emitter-to-col-
shortin lector of Q10.
base of Q10.
disconnectin Q10.
shorting point
Q10 b
to +12 V.
circuit as a source of trouble b anode of CR9.
3 of U10.
e at
emitter of
disconnecting
e at pin
a. Output volta b. Output volta
a. Measured volta
volt.
b. Measured volta
volt.
a. Output volta b. Output volta
a. Output volta b. Output volta
a. Output volta b. Output volta
a. Measured volta
+0.7V.
b. Measured volta
c. Measured volta
-0.7V
e remains high. e decreases.
e is more than 0
e is less than 0
e remains low. e increases.
e remains low. e increases.
e increases. e remains low.
e is near
e is zero volt.
e is near
a. Q1 shorted. b. Remove short and proceed to step
(2).
a. Check for open CR8 or R48 and
check for defective U10B.
b. Check for defective Q6.
a. Q1 open. b. Re-connect the emitter lead and
proceed to step (2). a. Q6 shorted. b. Remove short and proceed to step
(3). a. Check for U10A defective. b. Reconnect lead and proceed to
step (4).
a. Check for defective U10B.
b. Check for shorted CR14 and
CR15. c. Check for shorted R48, or leaky or
shorted C9.
A-8
Table A-6. VT Supply Troubleshootin
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g
g
g
g
g
g
g
g
g
g
g
g
g
g
g
g
g
g
g
g
SYMPTOM STEP - ACTION RESPONSE PROBABLE CAUSE
h output voltage
Hi
her than rating)
(hi
Low output volta (lower than ratin
1. Attempt to turn off Q1 b
2. Measure volta
1. Attempt to turn on Q1 b
e
)
2. Attempt to turn off of Q6
3. Eliminate current limit
4. Measure volta
emitter-to-col-
shortin lector of Q6.
base of Q6.
disconnectin Q6.
shorting point
b
to +12 V.
circuit as a source of trouble b anode of CR9.
3 of U10.
disconnecting
e at
emitter of
e at pin
a. Output volta b. Output volta
a. Measured volta
volt.
b. Measured volta
volt.
a. Output volta b. Output volta
a. Output volta b. Output volta
a. Output volta b. Output volta
a. Measured volta
+0.7V.
b. Measured volta
c. Measured volta
-0.7V
e remains high. e decreases.
e is more than 0
e is less than 0
e remains low. e increases.
e remains low. e increases.
e increases. e remains low.
e is near
e is zero volt.
e is near
a. Q1 shorted. b. Remove short and proceed to step
(2).
a. Check for open CR8 or R48 and
check for defective U10B.
b. Check for defective Q6.
a. Q1 open. b. Re-connect the emitter lead and
proceed to step (2). a. Q6 shorted. b. Remove short and proceed to step
(3). a. Check for U10A defective. b. Reconnect lead and proceed to
step (4).
a. Check for defective U10B.
b. Check for shorted CR14 and
CR15. c. Check for shorted R48, or leaky or
shorted C9.
Table A-7. V1 Preregulator/Control Circuit Troubleshootin
STEP ACTION RESPONSE PROBABLE CAUSE
Set output volta
1 Measure the volta
2 Measure the volta
e at 16V.
e for pin 7 of U18. a. Measured voltage is -12V.
e for pin 1 of U3. a. Measured voltage is near +1V
b. Measured volta
+11.3V.
b. Measured volta
e is near
e is near 0V.
a. Proceed to step (2). b. Check for defective U18B.
a. Check for defective U3 or Q5. b. Check for open Q9 or R6.
Table A-8. V2 Preregulator/Control Circuit Troubleshootin
STEP ACTION RESPONSE PROBABLE CAUSE
Set output volta
1 Measure the volta
2 Measure the volta
3 Measure the volta
4 Measure the volta
7 of U7. Set output volta
5 Measure the volta
e to 10V ± 1V.
e for pin 1 of U4. a. High voltage(+0.7 V).
e for pin 1 of U6. a. Low voltage(-12 V).
e for pin 1 of U7. a. High voltage(+12 V).
e from pin 6 to pin
e to 19V ± 1V.
e for pin 7 of U4. a. High voltage(+0.7 V).
b. Low volta
b. Hi
b. Low volta a. Measured voltage is positive.
b. Measured volta
b. Low volta
e(0 V).
h voltage(+12 V).
e(-12 V).
e(0 V).
e is negative.
a. U1 or Q3 defective. b. Proceed to step 2.
a. U4 defective. b. Proceed to step 3.
a. U6 defective. b. Proceed to step 4.
a. U7 defective. b. U5 defective.
a. U2 or Q4 defective. b. Proceed to step 6.
A-9
g
g
g
g
g
g
Table A-8. V2 Preregulator/Control Circuit Troubleshooting (Cont’d)
6 Measure the volta
7 Measure the volta
8 Measure the volta
U7.
e for pin 14 of U6. a. Low voltage(-12 V).
e for pin 14 of U7. a. High voltage(+12 V).
e from pin 8 to pin 9 of
b. Hi
h voltage(+12 V).
b. Low volta a. Measured voltage is positive.
b. Measured volta
e(-12 V).
e is negative.
a. U4 defective. b. Proceed to step 7.
a. U6 defective. b. Proceed to step 8.
a. U7 defective. b. U5 defective.
A-10
ADJUSTMENT AND CA LIBRATION
Current Limit Adjustment
To adjust the current limit circuit in the V1 or V2 supply, pro­ceed as follows: a. Turn the current limit adjustment pot (R63 for V1 supply
or R34 for V2 supply) to fully counter clockwise.
b. Connect the test setup shown in Figure A-6 to the output
of the supply to be adjusted. Substitute a short for R leave load circuit switch open.
c. Turn on the supply and set the VOLTAGE control for max-
imum output(fully clockwise).
d. Close load switch and adjust the current limit pot (R63 or
R34) until the DVM indicates a voltage drop across the shunt of 0.1 V + 5% (0.105 V).
Meter Calibration
Vol tme ters. To calibrate voltmeter, proceed as follows: a. Connect DVM across V1 + and - output terminal. b. Turn on the supply and push V1 METER switch in. c. Set the output voltage to 17.00 volts, and adjust R16 on
the display board until front panel VOLTS display reads exactly DVM value. Next, set the output voltage to 25.0 volts and adjust R17 on the display board until front panel VOLTS display reads exactly DVM value.
d. To calibrate the voltmeter for V2 output, push V2 METER
switch in and connect DVM across V2 + and - output ter­minal.
e. Set the output voltage to 15.00 V and then adjust R81 on
the main board until front panel VOLTS display reads exactly DVM value.
Ammeters. To calibrate ammeter for V1 and V2 supplies, proceed as follows: a. Connect the test setup shown in Figure A-6 to the output
of the V1 supply. Substitute a short for R circuit switch open.
b. Push V1 METER switch in and turn V1 VOLTAGE control
fully clockwise.
c. Close the load switch and adjust R5 on the display board
until front panel AMPS display reads exactly DVM value divided by R
d. To calibrate the ammeter for V2 output, repeat step (a) to
the V2 supply. Select V2 METER switch and turn V2 VOLTAGE control fully clockwise.
e. Adjust R80 on the main board until front panel AMPS dis-
play reads exactly DVM value divided by Rs.
.
S
and leave load
L
and
L
REPLACEABLE PARTS
INTRODUCTION
This section contains information for ordering replacement parts. Table A-11 lists parts by reference designators and pro­vides the following information:
a. Reference designators. Refer to Table A-9. b. Agilent Technologies Part Number. c. Total quantity used in that assembly. d. Description. e. Manufacturer's supply code number. Refer to Table A-
10 for manufacturer's name and address.
f. Manufacturer's part number or type.
Mechanical and miscellaneous parts are not identified by ref­erence designator.
ORDERING INFORMATION
To order a replacement part, address order or inquiry to your local Agilent Technologies sales office (see lists at rear of this manual for addresses). Specify the following information for each part: Model, complete serial number of the power sup­ply; Agilent Technologies part number; circuit reference des­ignator; and description.
Table A-9. Reference Designators
A Assembly C Capacitor CR Diode DS Signaling Device(light) FFuse G Pulse Generator JJack L Inductor Q Transistor RResistor SSwitch T Transformer TP Test Point VR Zener Diode U Integrated Circuit WWire
Table A-10. Code List of Manufacturers
CODE MANUFACTURER ADDRESS
01295 Texas Instruments Inc, Semicon Comp Div. Dallas, TX
14936 General Instruments Corp, Semicon Prod Hicksville, N.Y.
27014 National Semiconductor Corporation Santa Clara, CA
28480 Agilent Technologies Palo Alto, CA
04713 Motorola Semiconductor Products Phoenix, AZ
32997 Bourns Inc. Riverside, CA
A-11
Table A-11. Replaceable Parts List
REFERENCE
DESIGNATE
Q1,2 1854-0611 2 TRANSISTOR NPN 2N6056 SI DARL TO 3 04713 2N6056
R48,74 2100-4503 2 RES-VAR 10K 5% 10-TURN WW 32997 3590S-A7-103
E3631-20012 2 BINDING POST BLACK 28480
C24 0180-4360 1 CAP-FXD 1000UF +- 20% 25V AL-ELECTLT 28480
C22,23,31 0180-4085 3 CAP-FXD 330UF +-20% 35V AL-ELECTLT 28480
C19,20,25,26,32,33 0160-7449 6 CAP-FXD .33UF +-10% 50V POLYP-MET 28480
C17,18,27,28,40,41 0180-3970 6 CAP-FXD 1UF +-20% 50V AL-ELECTLT 28480
C10,21,29,30 0180-4355 4 CAP-FXD 470UF 50V +-20% AL-ELECTLT 28480
C42 0160-4065 1 CAP-FXD 0.1UF +-20% 250V PPR-MET 28480
C7,8,11,12,15,16,34,36,39 0160-4832 9 CAP-FXD 0.01UF +-10% 100V CER 28480
C1,2,5,6 0180-3657 4 CAP-FXD 1000UF +-20% 63V AL-ELECTLT 28480
C3,4 0160-6225 2 CAP-FXD 0.33UF +-10% 250V POLYP-MET 28480
C9,37 0180-3769 2 CAP-FXD 6.8UF +-10% 35V TA 28480
C13,14,35,38 0160-4801 4 CAP-FXD 100PF +-5% 100V CER 28480
C43,44 0160-7049 2 CAP-FXD 4700PF +-20% 250V CER X5V 28480
R51 0699-2715 1 RESISTOR-FUSE 1OHM +-5%; 0.5W @70 28480
R54 0757-0401 1 RESISTOR 100 +-1%; 0.125W TF TC=0 +-100 28480
R52 0698-4440 1 RESISTOR 3.4K +-1%; 0.125W TF TC=0 +-100 28480
R53 0698-4425 1 RESISTOR 1.54K +-1%; 0.125W TF TC=0 +-100 28480
R18,19,20,62 0698-8824 4 RESISTOR 562K +-1% 0.125W TF TC=0 +-100 28480
R13,14,15,16,17,27,36,37,61 0757-0442 9 RESISTOR 10K +-1%; 0.125W TF TC=0 +-100 28480
Agilent PART
NUMBER
8120-8767 1 POWER CORD FOR STD,0E9 28480
8120-8768 1 POWER CORD FOR 0E3 28480
E3620-60001 1 MAIN BODY ASSY (STD, 0E9) 28480
E3620-60005 1 MAIN BODY ASSY (0E3) 28480
5041-8622 1 COVER 28480
0371-3806 1 KEY CAP - WHT 28480
E3630-40007 2 KEY CAP - FLINT GRAY 28480
0340-0140 2 INSULATOR - TRANSISTOR MICA 28480
0340-0168 8 INSULATOR BUSHING 28480
E3620-60003 1 HEAT SINK ASSY-STD,0E9(115V, 100V) 28480
E3620-60006 1 HEAT SINK ASSY-0E3(230V) 28480
1252-4214 1 AC INLET SOCKET 28480
2110-0702 1 FUSE 2A 250V NTD (STD,0E9) 28480
2110-0457 1 FUSE 1A 250V NTD (0E3) 28480
5022-1632 1 HEATSINK-DIECASTING 28480
E3620-60004 1 FRONT PANEL ASSY 28480
E3620-60009 1 DISPLAY BOARD ASSY 28480
E3631-20011 2 BINDING POST RED 28480
E3631-20013 1 BINDING POST GREEN 28480
2950-0144 5 NUT- BINDING POST 28480
5041-8621 2 KNOB 28480
E3620-60002 1 MAIN BOARD ASSY 28480
E3620-20001 1 PCB MAIN FOR E3620A 28480
Q'TY DESCRIPTION MFR.
CODE
MFR. P/N
A-12
Table A-11. Replaceable Parts List(cont'd)
REFERENCE
DESIGNATE
R41,49,70,77,79 0757-0280 5 RESISTOR 1K +-1% 0.125W TF TC=0 +-100 28480
R45,65,66 0698-4055 3 RESISTOR 1K +-.25% 0.125W TF TC=0 +-100 28480
R50,73 0757-0283 2 RESISTOR 2K +-1%; 0.125W TF TC=0 +-100 28480
R6 0757-1092 1 RESISTOR 287 +-1%; 0.5W TF TC=0 +-100 28480
R29,58,69 0698-4002 3 RESISTOR 5K +-1% 0.125W TF TC=0 +-100 28480
R1,8 0811-2188 2 RESISTOR 5K +-5% 3W PWI 20PPM 28480
R28,30,56,64 0757-1097 4 RESISTOR 1.2K +-1% 0.125W TF TC=0 +-100 28480
R3,5 0757-0812 2 RESISTOR 432 +-1%; 0.5W TF TC=0 +-100 28480
R57 0698-3167 1 RESISTOR 25K +-1% 0.125W TF TC=0 +-100 28480
R47,71 0757-0465 2 RESISTOR 100K +-1% 0.125W TF TC=0 +-100 28480
R32,75 0698-3430 2 RESISTOR 21.5 +-1% 0.125W TF TC=0 +-100 28480
R59 0757-0200 1 RESISTOR 5.62K +-1% 0.125W TF TC=0 +-100 28480
R43,78 0757-0405 2 RESISTOR 162 +-1% 0.125W TF TC=0 +-100 28480
R2,4,7 0757-0346 3 RESISTOR 10 +-1% 0.125W TF TC=0 +-100 28480
R34,63 2100-2497 2 RESISTOR-TRMR 2K 10% TKF TOP-ADJ 1-TRN 28480
R42,76 0757-0278 2 RESISTOR 1.78K +-1% 0.125W TF TC=0 +-100 28480
R44,46 0757-0420 1 RESISTOR 750 +-1% 0.125W TF TC=0 +-100 28480
R35,55 0811-3861 2 RESISTOR 1.78 +-1% 5W PWN TC=0 +-90 28480
R33,72 0698-6250 2 RESISTOR 2.5K +-1% 0.125W TF TC=0 +-100 28480
R31,68 0698-4429 2 RESISTOR 1.87K +-1% 0.125W TF TC=0 +-100 28480
R9,10,11,12 0698-3160 4 RESISTOR 31.6K +-1% 0.125W TF TC=0 +-100 28480
R67 0699-0069 1 RESISTOR 2.15M +-1% 0.125W TF TC=0 +-100 28480
R21,22,23,38 0698-0084 4 RESISTOR 2.15K +-1% 0.125W TF TC=0 +-100 28480
R24,25,26 0698-4473 3 RESISTOR 8.06K +-1% 0.125W TF TC=0 +-100 28480
R39 0698-4443 1 RESISTOR 4.53K +-1% 0.125W TF TC=0 +-100 28480
R40 0698-3450 1 RESISTOR 42.2K +-1% 0.125W TF TC=0 +-100 28480
R60 0698-3136 1 RESISTOR 17.8K +-1% 0.125W TF TC=0 +-100 28480
R80,81 2100-0554 2 RESISTOR-TRMR 500 10% TKF TOP-ADJ 1-TRN 28480
U16 1826-0144 1 IC V RGLTR-FXD POS 4.8/5.2V TO 220 PKG 04713 MC7805CT
U15 1826-0445 1 IC V RGLTR-FXD NEG -4.8/-5.2V TO 220 PKG 04713 MC7905CT
U13,23 1826-0147 2 IC V RGLTR-FXD-POS 11.5/12.5V TO-220 PKG 04713 MC7812CT
U14,20 1826-0221 2 IC V RGLTR-FXD-NEG -11.5/-12.5V TO-220 04713 MC7912CT
U1,2,3 1990-1659 3 IC OPTO-ISOLATOR LED-TRIAC IF=100MA-MAX 14936 MCP3020Z
U4,9,18 1826-0412 3 IC COMPARATOR PRCN DUAL 8 PIN DIP-P 27014 LM393N
U10,19 1826-1075 2 IC OP AMP GP DUAL 8 PIN DIP-P 27014 LF442CN
U8,11,12,17,21,22 1826-1297 6 IC V RGLTR-V-REF-FXD 4.8/5.2V TO-92 PKG 27014 LM336BZ-5.0
U6,7 1826-0138 2 IC COMPARATOR GP QUAD 14 PIN DIP-P 27014 LM339
U5 1826-0665 1 IC OP AMP LOW-BIAS-H-IMPD QUAD 14 PIN 27014 LF347BN
Q9 1853-0281 1 TRANSISTOR PNP 2N2907 SI TO-18 PD=400MW 04713 2N2907A
Q6,10 1853-0590 2 TRANSISTOR PNP 2N4036 SI TO-5 PD=1W 04713 MM5007
Q7,8 1854-0477 2 TRANSISTOR NPN 2N2222A SI TO-18 PD=500MW 04713 2N2222A
CR16,20 1906-0284 2 DIODE-FW BRIDGE 100V 1A 14936 DF01
CR2,3,4 1906-0351 3 DIODE-FW BRIDGE 100V 2A 14936 2KBP02M
CR1,5,6,7,13,17,18,19 1901-1149 8 DIODE-PWR RECT 400V 1A 50NS DO-41 14936 UF4004
Q3,4,5 1884-0361 3 THYRISTOR-TRIAC TO-220 28480 BTA06-600B
Agilent PART
NUMBER
Q'TY DESCRIPTION MFR.
CODE
MFR. P/N
A-13
Table A-11. Replaceable Parts List(cont'd)
REFERENCE
DESIGNATE
CR8,9,10,11,12,14,15,21,22, 23,24,25,26,27
L1,2 9170-0894 2 CORE-SHIELDING BEAD 28480
T1 9100-5133 1 TRANSFORMER-POWER 28480
J1 1252-4159 1 CONNECTOR-POST TYPE 2.5-PIN-SPCG 11-CONT 28480
TP1-13 0360-2359 13 TERMINAL-TEST POINT .230IN ABOVE 28480
S1 3101-1914 1 SWITCH-SL 2-DPDT STD 1.5A 250VAC PC 28480
S4 3101-3230 1 SWITCH-PB DPST ALTNG 6A 250VAC 28480
S2,3 3101-3273 1 SWITCH-PB MULTISTATION 28480
Agilent PART
NUMBER
1901-0033 14 DIODE-GEN PRP 180V 200MA DO-35 27014 1N645
Q'TY DESCRIPTION MFR.
CODE
MISCELLANEOUS
MFR. P/N
A-14
CERTIFICATION
Agilent Technologies certifies that this product met its published specifications at time of shipment from the factory. Agilent Technologies further certifies that its calibration measurements are traceable to the United States National Institute of Stan­dards and Technology (formerly National Bureau of Standards), to the extent allowed by that organization's calibration facility, and to the calibration facilities of other International Standards Organization members.

WARRANTY

This Agilent Technologies hardware product is warranted against defects in material and workmanship for a period of three years from date of delivery. Agilent software and firmware products, which are designated by Agilent for use with a hardware product and when properly installed on that hardware product, are warranted not to fail to execute their programming instruc­tions due to defects in material and workmanship for a period of 90 days from date of delivery. During the warranty period, either Agilent or Agilent Technologies will, at its option, either repair or replace products which prove to be defective. Agilent does not warrant that operation the software, firmware, or hardware shall be uninterrupted or error free.
For warranty service, with the exception of warranty options, this product must be returned to a service facility designated by Agilent. Return to Englewood Colorado Service Center for repair in United States(1-800-258-5165). Customer shall prepay shipping charges by (and shall pay all duty and taxes) for products returned to Agilent for warranty service. Except for the products returned to Customer from another country, Agilent shall pay for return of products to Customer.
Warranty services outside the country of initial purchase are included in Agilent's product price, only if Customer pays Agilent international prices (defined as destination local currency price, or U.S. or Geneva Export price).
If Agilent is unable, within a reasonable time, to repair or replace any product to condition as warranted, the Customer shall be entitled to a refund of the purchase price upon return of the product to Agilent.
The warranty period begins on the date of delivery or on the date of installation if installed by Agilent.
LIMITATION OF WARRANTY
The foregoing warranty shall not apply to defects resulting from improper or inadequate maintenance by the Customer, Cus­tomer-supplied software or interfacing, unauthorized modification or misuse, operation outside of the environmental specifica­tions for the product, or improper site preparation and maintenance. TO THE EXTENT ALLOWED BY LOCAL LAW, NO OTHER WARRANTY IS EXPRESSED OR IMPLIED. AND AGILENT SPECIFICALLY DISCLAIMS THE IMPLIED WARRAN­TIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
For consumer transactions in Australia and New Zealand: The warranty terms contained in this statement, except to the extent lawfully permitted, do not exclude, restrict or modify and are in addition to the mandatory rights applicable to the sale of this product to you.
EXCLUSIVE REMEDIES
TO THE EXTENT ALLOWED BY LOCAL LAW, THE REMEDIES PROVIDED HEREIN ARE THE CUSTOMER'S SOLE AND EXCLUSIVE REMEDIES. AGILENT SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, WHETHER BASED ON CONTRACT, TORT, OR ANY OTHER LEGAL THEORY.
ASSISTANCE
The above statements apply only to the standard product warranty. Warranty options, extended support contacts, product maintenance agreements and customer assistance agreements are also available. Contact your nearest Agilent Technolo­gies Sales and Service office for further information on Agilent's full line of Support Programs.
DECLARATION OF CONFORMITY
according to ISO/IEC Guide 22 and EN 45014
Manufacturer’s Name: Agilent Technologies, Inc.
Manufacturer’s Address: 345-15, Kasan-dong, Kumchon-ku,
Seoul 153-023 Korea
declares, that the products
Product Name: DC Power Supply
Model Numbers: E3620A
Product Options: All Options
conforms to the following Product Specifications:
Safety: IEC 1010-1:1990+A1:1992 / EN 61010-1:1993
EMC: CISPR 11:1990 / EN 55011:1991 - Group 1 Class A
EN 50082-1:1992
IEC 801-2 : 1991 - 4KV CD, 8KV AD IEC 801-3 : 1984 - 3V/m IEC 801-4 : 1988 - 1kV Power Lines
0.5kV Signal Lines
1)
Supplementary Information: The product herewith comply with the requirements of the Low Voltage Directive 73/23/EEC and the EMC Directive 89/336/EEC and carry the “CE” mark accordingly.
1)
The products was tested in a typical configuration with Agilent Technologies Test System.
Seoul, Korea November 1, 1999
Quality Manager
European Contact for regulatory topics only: Hewlett-Packard GmbH, HQ-TRE, Herrenberger Strabe 110-140,
D-71034 Böbligen (FAX: +49-7031-143143).
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