Agilent 310 Application Note Datasheet

Page 1
Abstract
Pulsed battery drain currents, reg­ulated charge currents, and remote DUT (Device Under Test) fixtures, dictate the need for specialized power sourcing, loading, and meas­urement capabilities for testing mobile communications devices. Many of these capabilities are not available in general-purpose system power supplies.
This guide will assist the test sys­tem designer in selecting a system power supply by properly evaluat­ing test system and power supply needs that are unique to the appli­cation and not immediately obvi­ous. In this way, many problems likely to arise in production can be avoided.
Agilent AN 1310
Mobile Communications Device Testing
Application Note
Considerations when selecting a System Power Supply for Mobile Communications Device Testing
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2
The growth of the mobile communica­tions market is clearly in the newer digital wireless products. The con­sumer advantages are significant— improved transmission quality, acces­sibility, security, and operating time.
Digital mobile communications devices transmit in short bursts which conserves power between transmissions, thus extending talk time of the battery. Likewise, during standby, some digital devices also “wake up” and listen for incoming calls in short bursts, again extending battery life. The resulting battery drain is pulsed current, ranging from milliamperes to amperes. Accurate current drain measurements are important to assure proper battery life for these different operating modes.
Mobile communications devices incor­porate a wide variety of battery charging schemes. Constant and pulsed charge currents ranging from milliamperes to amperes are charac­teristic of rapid, slow, and trickle bat­tery charge modes of these devices. There are a variety of charge termina­tion methods all primarily deter­mined by battery voltage.
In the production testing of mobile communications products, a system power supply replaces the battery. High volume manufacturing often dic­tates that the DUT fixture is remotely located from the test system, intro­ducing significant impedance due to long wiring length. This, in combina­tion with pulsed current drain, makes it challenging to maintain a stable, transient-free voltage at the fixture just as if the DUT were operating directly from a battery. In addition to emulating the battery, the power sup­ply can also provide current and volt­age measurements required for test­ing and calibrating the DUT.
All of these things dictate the need for a system power supply with power sourcing, loading, and measurement capabilities specially tailored for this application. By properly evaluating these unique needs of the test system and power supply, the test system designer can avoid production test problems by selecting a power supply suited for the application.
Considerations when Selecting a System Power Supply
There are several unique needs to consider in the system current supply selection, specific to mobile commu­nications device testing.
These needs can be categorized as sourcing power, battery charger load­ing, and current measurement. This guide is organized accordingly, as fol­lows:
Section One Considerations when Sourcing Power to the DUT
A. Transient Voltage Drop at the DUT
Fixture
B. Pulsed Current Sourcing for DUT
Transmit Burst Current Drain
Section Two Considerations when Loading the DUT Battery Charger
A. Constant Voltage Loading
Capability
Section Three Considerations when Making DUT Current Measurements
A. Talk-mode Current Drain
Measurements
B. Standby-mode Current Drain
Measurements
C. Off-mode Current Leakage
Measurement
D. Battery Charger Current
Measurement
The following references are useful in the selection of any system power supply:
• Power Supply Testing, Application Note 372-1, pub. # 5952-4190
• DC Power Supply Handbook, Application Note 90B, pub. # 5952­4020
Overview Mobile Communications System Power Supplies
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There are important factors the designer needs to consider in sourc­ing power to the DUT:
A. Transient Voltage Drop at the DUT
Fixture
B. Pulsed Current Sourcing for DUT
Transmit Burst Current Drain
A stable DC voltage at the test fixture is necessary in mobile communica­tion device test. Transient voltage drop can be a particular problem due to the DUT transmit burst current drain and the impedance of long wiring connecting the test system to a remote test fixture. If the transient voltage drop is large enough, it will activate the DUT low voltage shut­down circuit and disrupt the test, impairing test throughput and yield.
Since digital mobile communications products draw current in pulses, the average current is low compared to the pulsed current. Being able to specify the power supply based on pulsed instead of average current capability can result in a smaller and less costly unit.
Careful evaluation of these current sourcing capabilities will assure opti­mum performance at the remote DUT test fixture. More details on deter­mining specific requirements on each factor are provided in the following sections.
A. Transient Voltage Drop at the DUT Fixture
The combination of a device’s pulsed current drain and the impedance of wiring to the test fixture make it dif­ficult to maintain a stable DC voltage with low transient drop at the DUT. If the resulting transient voltage drop is large enough, it will activate the DUT’s low voltage shutdown circuit, disrupting the test. This impairs pro­duction throughput and yield. The transient voltage drop should be kept below 150 mV for mobile communica­tions devices operating at 3.6 volts.
The transient voltage response speci­fication on typical power supplies is not adequate to assure proper per­formance in this application. It speci­fies the performance directly at the power supply output terminals oper­ating in local voltage sense mode. It does not consider the wiring voltage drop that the power supply is attempting to compensate for when operating in remote voltage sense mode. Moreover, most power supplies do not have sufficient speed to match the fast rise and fall times of the DUT transmit burst current. As a result, the actual transient voltage drop may be significant at the DUT even when the power supply is operating in remote voltage sense mode.
A suitably fast-responding power sup­ply can provide an order of magni­tude reduction of the transient volt­age drop. However, at this fast response speed, the test set wiring, relays, connector resistance, wiring inductance, and the DUT’s character­istics, all influence transient voltage drop performance. A fast-responding power supply typically provides opti­mum performance only over a specific range of operating conditions.
Section One Considerations when Sourcing Power to the DUT
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Test System Parasitic Elements
The parasitic elements in the test sys­tem are wiring, relay and connector resistance, and wiring inductance, modeled in Figure 1. To evaluate transient voltage drop, one must test over the range of expected parasitic values. The variety of test platforms in production, R&D, service, and repair benches should also be consid­ered in determining the range of par­asitic values to be expected.
Typical parasitic values for the test system wiring are as follows:
• Wiring inductance;
1.5 to 2 uH/meter untwisted,
0.5 to 1 uH/meter twisted
• Wiring resistance; depends on diameter, add 50% for twisted
• Connector or relay resistance; ini­tial: 0.01 to 0.05 ohms
• Connector or relay resistance; end of life: 0.1 to 0.5 ohms
These values are for illustrative pur­poses. It is important to estimate the parasitic values over the anticipated test system life. Otherwise an increas­ing frequency of unexplainable inter­mittent problems could occur as the test system connectors and relays wear.
Always try to minimize these test sys­tem parasitic values as much as prac­tical.
Simulating the Test System Parasitic Elements
The best final proof of performance is with the actual test system. When using the test system, it is important to ascertain the condition of the relays and connectors. To properly test at initial conditions, replace any worn components.
In many cases the actual test system may not exist yet. The test system wiring parasitic values can be simu­lated using appropriate lengths and diameters of actual wire pairs as called for in the design. Untwisted wire pairs should be kept closely spaced to minimize loop area and resulting inductance and noise pick up. Connector and relay initial and end of life resistance can be simulat­ed using appropriate non-inductive resistors.
It may be useful to set up a matrix for the range of parameters and condi­tions to conduct the evaluation, simi­lar to Table 1.
Figure 1: Test System Configuration Modeling
+Sense
+V
0
Power
Supply
R wire
+relays
+connectors
-V
0
L wire L wire V
-Sense
R
Sense
Point
wire
+connectors
Current
Probe
+
I
DUT
DUT
DUT
-
Oscilloscope
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The DUT Characteristics
The range of various different models of DUT’s likely to be tested need to be taken into consideration in the tran­sient voltage drop evaluation testing. Typical ranges of DUT talk-mode operating values may be as follows.
• Operating voltage: 2.5 to 8.0 volts
• Talk-mode low level pulsed current drain: 75 to 300 milliamperes
• Talk-mode high level pulsed cur­rent drain: 0.8 to 2 amperes
• Talk-mode initial peak transient current drain: 1.2 to 3 amperes
• Pulsed current drain rise and fall times: TDMA: 25 microseconds or slower GSM: 17 microseconds or slower CDMA: 3 microseconds or slower
A mobile communications device’s battery input port is very complex with regard to its impedance and actual pulse wave shape. It is impor­tant to conduct testing with actual DUTs to verify true transient voltage drop performance.
DUT Operating Conditions to Consider
The DUT should be set to maximum transmit power and be operated at the lowest input voltage to get maxi­mum current drain. This will usually give the largest transient voltage drop. System performance should also be verified at maximum DUT operating voltage to verify that the power supply still has adequate volt­age reserve to compensate for peak voltage drop in the wiring. Check transient voltage drop performance with all DUTs to be tested on the sys­tem. It is worthwhile documenting the actual DUT characteristics used to conduct the evaluation for future reference.
Using an Electronic Load to Simulate the DUT
One should not depend on using a commercial electronic load or power transistor and pulse generator to sim­ulate the DUT pulsed drain current to verify transient voltage drop perform­ance. Their characteristics are very different in comparison to an actual DUT. The results will be approximate at best, so the final proof is to always use an actual DUT.
Table 1: Test System Parasitic Elements Matrix
Test system Wiring before voltage sense point Wiring after voltage sense point
Length L wire R initial R final Length L wire R initial R final
Auto test 6 m 4 uH 0.5 ohm 3 ohm 0.5 m 0.7 uH 0.2 ohm 0.4 ohm
set 1
Auto test 4 m 6 uH 0.7 ohm 1.4 ohm 0.2 m 0.3 uH 0.1 ohm 0.3 ohm set 2
Bench test 1 m 2 uH 0.1 ohm 0.1 ohm 0.2 m 0.3 uH 0.1 ohm 0.1 ohm set 1
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It may be useful to set up a matrix for the range of parameters and condi­tions to track the results of the evalu­ation, as illustrated in Table 2. Again, it is important to test the DUT at both low and high operating voltage limits.
For More Information
Additional useful information on reducing output voltage transient drop at the DUT fixture can be found in the following:
Minimizing Power Supply Transient Voltage at a Digital Wireless Telecommunications Products Test Fixture, Technical Paper (located at
the Agilent Technologies Web site in applications/technologies section,
www.agilent.com/find/power)
Table 2: Transient Voltage Drop Evaluation Results Matrix
DUT1 DUT2 DUT3
V drop/R initial V drop/R final V drop/R initial V drop/R final V drop/R initial V drop/R final
Auto test 100 mV 135 mV 110 mV 145 mV 90 mV 125 mV
set 1
Auto test 80 mV 105 mV 90 mV 115 mV 70 mV 95 mV set 2
Bench test 70 mV 70 mV 80 mV 80 mV 60 mV 60 mV set 1
Figure 2: Transient Voltage Drop Measurement Results
The transient voltage drop perform­ance and pulsed current drain are measured directly at the DUT with an oscilloscope and current probe, as shown in Figure 1. Typical values of these measurements are illustrated in Figure 2.
Transient Voltage Drop Evaluation Test Result Example
Fast Responding dc Source
Standard dc Source
Ch 2: 200 mV/div Ch 1: 500 mA/div
-680.00 us 120.00 us
1.12000 ms
Time
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B. Pulsed Current Sourcing for DUT Transmit Burst Current Drain
Power supplies specifically developed for this application may offer pulsed current sourcing capability that exceed their DC average current sourcing capability. This effectively provides more power in a smaller package for digital mobile communi­cations devices, which draw current in pulses.
The Pulsed Current Drain of Digital Mobile Communications Devices
Two common examples for transmit bursts are TDMA and GSM products.
• TDMA transmits in 6.67 millisec­ond bursts with a
2
/6-duty cycle
• GSM transmits in 0.57 millisecond bursts on a
1
/8-duty cycle
In application, the DUT operates at a specified voltage and draws current based on its power needs. The voltage is being controlled by the power sup­ply while the levels of current are being determined by the DUT.
Simulating the DUT Pulsed Current Drain
The evaluation needs to reflect the application conditions, to correctly test the suitability of a power sup­ply’s pulsed current sourcing capabil­ity. In Figure 3, the power supply is set to the DUT operating voltage. An electronic load is set to alternate between two constant current levels to simulate the pulsed current drain of a DUT.
Both the DC average current and pulsed current levels need to be con­sidered. A power supply that provides pulsed current sourcing capability has a fast current limit to protect from excess peak current drain and a slow current limit to protect from excess DC average current drain. These limits protect the power supply as well as the DUT.
Measuring the Power Supply’s Pulsed Current Sourcing Capability
To measure the pulsed current sourc­ing capability, the electronic load pulse duration is increased while duty cycle is decreased to avoid exceeding the DC average current sourcing capability of the power sup­ply. When the pulsed current sourc­ing capability is exceeded, the pulsed current limit takes over control of the source output collapsing the output voltage. The pulse current source duration is the time taken from the start of the current pulse to the col­lapse of the output voltage as observed by the oscilloscope trace example in Figure 4. This testing can be conducted at several pulse current levels to determine the duration for each as the duration may be a func­tion of the pulse level.
Figure 3: Pulsed Current Source Capability Test Set Up
+V
0
+
Power Supply
0
Current
Probe
--V
Pulsed
Load
V
LEAD
I
LEAD
Oscilloscope
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Applying a Short Circuit to Measure the Pulsed Current Sourcing Capability
Applying a short circuit to the power supply output may not correctly measure the pulsed current source duration as required in the applica­tion. A short circuit instantly drives the power supply into current limit operation. This does not reflect the constant voltage operation and DUT’s repetitive current pulse drain of the application.
Minimizing the transient voltage drop at the DUT fixture is a primary con­cern as it impacts production throughput and yield. A fast respond­ing power supply can significantly reduce transient voltage drop. Output pulsed current source capability is beneficial by reducing the size and cost of the power supply in the test system.
The Agilent 66111A, 66311B/D and 66309B/D dc sources feature fast response and pulsed current source capability.
Figure 4: Pulsed Current Source Capability Measurement Results
Table 3: Power Sourcing Considerations Summary
Summary of considerations when sourcing current to the DUT
Power sourcing factor Considerations Evaluation method
Output transient voltage drop at DUT fixture Range of test systems and wiring parasitics Oscilloscope AC-mV measurement (Low-transient battery voltage)
Range of DUT’s input characteristics Min. and max. wiring parasitics
Min. and max. DUT voltages
Output pulsed current source capability Range of DUT’s pulsed current Oscilloscope DC voltage and current time (Transmit burst current drain) load levels and duration measurement
Adjustable pulsed load
Chan 2
Output voltage dropping due to current limit control
Duration
Chan 1
-10.000 ms 40.000 ms
Time
Ch 2: 200 mV/div Ch 1: 500 mA/div
90.000 ms realtime
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Mobile communications devices incor­porate a wide variety of battery charging schemes. In production test the DUT charger is typically calibrat­ed at high and low current levels for
accurate full and trickle charge rates. There are a variety of charge termina­tion methods, all primarily deter­mined by battery voltage. The DUT’s battery voltage sense needs to be cali­brated to assure proper battery charging termination. Improper charger calibration can lead to exploding batteries when the device is in use.
To calibrate and test a mobile com­munications device’s battery charging system, the current needs to be drawn in reverse, out of the device’s battery port. The need for a separate load can be eliminated if the power supply can provide this function.
To emulate a charging battery, the system power supply needs to oper­ate as a constant voltage electronic load by maintaining a stable positive voltage while sinking the charge cur­rent. The voltage needs to be regulat­ed at the remote test fixture. The
power supply now needs to compen-
sate for the reverse voltage drop in
the wiring to the fixture. Considera­tions for constant voltage load opera­tion are examined in detail in the fol­lowing section.
A. Constant Voltage Loading Capability
Mobile Communications Device Battery Charger Operation
In battery charge mode, the mobile communications device must regulate the battery charge current and moni­tor the battery voltage to terminate when the battery is fully charged. Usually an external battery charger connected to the charger-input port on the device provides the power.
It is important that the DUT’s battery charging current and voltage circuits be tested and calibrated. Improper calibration can result in under- or over-charging, or worse, exploding batteries, when the mobile communi­cations device is in charge mode.
The Power Supply Emulating a Charging Battery
In contrast to the more usual situa­tion of sourcing current, the power supply now needs to absorb, or sink the battery charging current from the DUT, while also maintaining an accu­rate, remotely sensed, positive voltage at the DUT. The power supply is oper­ating as a CV (Constant Voltage) elec­tronic load.
Power Supply Considerations for CV Load Operation
CV load operation is needed to cali­brate the DUT’s internal battery volt­meter so that the DUT can accurately sense the battery voltage low, high, and charge termination points. The CV load voltage should be within 0.5% (20 mV for a 3.6 V battery) to cali­brate the DUT charge circuit accu­rately. This allows margin for DUT inaccuracies and still has the neces­sary accuracy for proper battery charge-voltage termination.
The power supply’s current sinking and power dissipating capabilities and ability to maintain an accurate, remotely-sensed, positive voltage at the DUT are important features to check in the evaluation. Many system power supplies do not offer the capa­bility of operating as a true CV load. To evaluate CV load capability refer to Figure 5. With an appropriate external battery-charging source con­nected to the DUT (an external bat­tery charger or another DC source) the DUT can be placed into battery charge mode.
Because the main test system power supply is now sinking current, its remote sense must compensate for a reverse wiring voltage drop. The volt­age at the power supply output termi­nals will be less than the remote sense voltage at the DUT fixture. As a result, the power supply’s output will be operating over a wide range of voltage. At the upper extreme it may be nearly 8 volts to emulate a fully charged 7.2V battery pack under trickle charge. At the lower extreme it may need to operate near zero volts to emulate a discharged 3.6V battery back under rapid charge, while com­pensating for the wiring reverse volt­age drop.
Section Two Considerations when Loading the DUT Battery Charger
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Test System Fault-mode Consideration
during Battery Charger Calibration
For power supply remote sense opera-
tion, a separate pair of leads remotely
sense the voltage to accurately meas-
ure and regulate the voltage at the
DUT. Over time, the remote sense
connections can become intermittent
or open. Under these conditions most
system power supplies revert to local
sense operation, measuring and regu-
lating the voltage at the output termi-
nals. The power supply will appear to
continue to function properly as the
measured voltage will be the expected
value set. However, the voltage at the
remote DUT will be in error. This will
cause incorrect calibration, which can
result in under- or over-charging, or
worse, exploding batteries, when the
mobile communications device is in
use.
The test system designer should
assess the power supply’s behavior
for this fault mode and take neces-
sary precautions to prevent this from
occurring.
Summary of Important Items for Validating Constant Voltage Load Capability
• Maximum current sinking capability in CV load operation
• Maximum power dissipation capa­bility at high voltage
• Over-power/temperature and reverse current limit protection
• Output voltage-programming accu­racy (< 0.5%)
• Maintains voltage regulation, espe­cially at low voltage, end of relay and connector life, and maximum charge current, operating condi­tions
• Broken voltage sense lead fault­mode behavior
Validating these capabilities by reviewing specifications and making some performance verifications against specific application require­ments, will assure proper CV load performance for accurate and repeat­able battery charger test and calibra­tion.
The Agilent 66111A, 66311B/D, and 66309B/D dc sources feature CV load operation and uniquely provide open sense lead fault detection. The 66309B/D dc sources have a second output to provide power to the DUT battery charger input port.
Figure 5: Test System Configuration during CV Load Operation
+Sense
I
battery
Battery
Port
+
-
Power
Supply/
Load
-Sense
+V
0
R wire
+relays
+connectors
-V
0
Sense
Point
R wire
+connectors
DUT
I
charger
+
Charger
Port
-
Charger
Power
Source
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The current measurement considera­tions when selecting a system power supply for mobile communications device testing are:
A. Talk-mode Current Drain Measurements
B. Standby-mode Current Drain Measurements
C. Off-mode Current Leakage Measurement
D. Battery Charger Current Measurement
Digital mobile communications devices transmit in short bursts which conserves power between transmissions thus extending talk time of the battery. Likewise, some digital devices also “wake up” and lis­ten for incoming calls in short bursts, again extending battery life. The resulting battery drain is continuous or pulsed current, ranging from mil­liamperes to amperes.
Longer talk and standby operating times are of primary importance to the user. Accurate current drain measurements are fundamental to assure proper battery life and operat­ing time. The wide range and pulsed current drain characteristics can be challenging to measure accurately.
If off-mode leakage current is high, it can quickly drain the battery leading to user dissatisfaction. Microampere level measurement is needed to test leakage current.
The DUT battery charger is typically calibrated at high and low current levels for accurate full and trickle charge rates. Milliampere to ampere­level, negative current measurements are needed to calibrate the device’s battery charge circuit.
A DMM is often added, along with a general-purpose power supply, to sup­plement the test system’s current measurement capabilities. This does not adequately address all these spe­cialized requirements. Ideally, the system power supply alone would adequately address DUT battery cur­rent and voltage measurement requirements, eliminating the need for additional equipment. For this, the power supply must have several advanced measurement capabilities, specifically developed for the applica­tion. Considerations for these meas­urement capabilities are explored in detail in the following sections.
A. Talk-mode Current Drain Measurements
Talk-mode current drain is the most fundamental current measurement, to assure the mobile communications device will provide adequate battery talk time. The pulsed current drain characteristic of digital devices can be challenging to measure accurately.
Pulsed Current Drain Characteristics
The pulsed current drain characteris­tics are typically within the following ranges:
• Pulse periods from 5 to 100 mil­liseconds
• Crest factors exceeding ten
• Duty cycles from 10% to 50%
• The pulse may have a high peak transient value to consider.
Section Three Considerations when Making DUT Power Measurements
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12
DC Average Current Measurement Considerations
Many times the DC average current drain measurement is in error, or erratic, because the pulse characteris­tics are not taken into consideration:
• The high crest factor may exceed the instrument’s capability. Usually the measurement is erro­neously low, allowing defective product to be passed.
• The high pulse level but low aver­age value dictates milliampere measurement accuracy over a full 2 to 3 ampere range.
• The relationship of pulse rate to the test equipment’s measurement window capability is overlooked. This most often results in jittering or erratic measurements.
For good accuracy and speed, a few factors need to be considered when selecting a product for making DC average current measurements:
• The measurement system handles high crest factors.
• The measurement window can be set to measure exactly one or more pulse periods when the pulse rate is known precisely.
• The measurement system can alternately provide accurate meas­urement when the pulse rate is not known precisely.
• Measurement accuracy is 1-3 mil­liamperes over a full 2 to 3 ampere range.
Most general-purpose power supplies cannot provide adequate accuracy due to the low DC average value rela­tive to the large full-scale capability. Second, the short and fixed measure­ment window they have is not well suited for pulsed current drain meas­urements.
High Level and Peak Transient Current Drain Measurements
Testing the pulsed current drain’s high level and peak transient values augments qualitative screening of the DUT. Checking the high level ascer­tains transmitter power efficiency and quality. Checking the peak over­shoot current enhances talk time test screening. A large peak current causes a corresponding large momentary battery voltage drop. Low battery voltage shutdown occurs sooner, reducing talk time.
It is unlikely to find these measurement capabilities on any general-purpose power supplies or most basic system DMMs. If they are featured, it should to be verified that the capabilities are specifically suited for this application. This is easily done using a wide band AC/DC current probe and oscilloscope.
Figure 6: Typical Talk-mode Pulsed Current Drain Example.
Pulse peak transient
Pulse high level
Pulse low level
-200.00 us 800.00 us
Time
1.80000 ms
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13
B. Standby-mode Current Drain Measurements
Long standby-mode operation is extremely desirable, allowing the mobile device to receive incoming calls for many days before recharging the battery. Accurate current meas­urements down to milliampere cur­rent levels are required to assure ade­quate standby-mode operating time. Standby current may either be con­tinuous or pulsed.
Continuous Standby Current Measurement
Continuous standby current drain is typically tens of milliamperes, provid­ing about two days-standby mode operating time. The equipment should be able to measure the standby cur­rent drain at a few percent or better accuracy (<1 mA) to assure adequate DUT standby time performance.
Most general-purpose power supplies do not have adequate accuracy for standby current drain measurement due to its low value relative to the large full-scale capability.
Slotted-mode Standby Operation and Pulsed Current Drain Measurement
Some cellular phones enter a “wake up” state every few seconds for a short period to check for any incom­ing calls, drawing an active-mode cur­rent level.
Between these periods the cellular phone drops back into a “sleep” state, drawing only millamperes of current. This uses less average current than continuous standby operation, pro­viding longer operating time. This is referred to as slotted-mode, which is standard for narrow band CDMA for­mat. Slotted-mode current drain is illustrated in Figure 7.
Considerations are the same as for talk-mode current drain. However, standby-mode pulsed current drain presents more of a challenge due to the longer periods, lower duty cycles, higher crest factors, and lower levels of current involved. Factors to con­sider in addition to those of talk­mode are:
• Sub-milliampere measurement accuracy in presence of high pulsed currents.
• Extended measurement window time and resolution of window time setting suited for slow pulse rates with very low duty cycles
General-purpose system power sup­plies and basic system DMMs are not suited for directly measuring slotted­mode standby current, because of these factors.
Figure 7: Slotted-mode Operation Pulsed Current Drain
Current (A)
Current Waveform
300.00 m
250.00 m
200.00 m
150.00 m
100.00 m
50.00 m
0.00 s
500.00 ms 1.00 s 1.50 s 2.00 s 2.50 s 3.00 s
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14
C. Off-mode Current Leakage Measurement
If off-mode leakage current is high, it can quickly and unexpectedly drain the battery, leading to user dissatis­faction as well as being systematic of a potential latent failure mechanism. Production testing off-mode leakage current catches random manufactur­ing and component defects. The off­mode current drain is usually under 100 microamperes.
The low-level accuracy needs to be
considered when making off-mode
current drain measurements. A sepa-
rate, low current measurement range
with better than 10 microamperes
accuracy is adequate for this meas-
urement.
Microampere level measurement is
not a feature of general-purpose
power supplies.
D. Battery Charger Current Measurement
In most designs, the battery charger current is monitored and controlled by the mobile device itself. The DUT is usually calibrated at high and low current levels for accurate rapid and trickle charge rates.
Rapid charge rate current is typically under one ampere. Trickle charge rate current is tens of milliamperes. Measurement accuracy of 1% (< 3 mil­liamperes) should be sufficient for accurate battery charging calibration.
Providing the power supply has the ability to sink current and emulate a battery under charge conditions (see “Considerations when Loading the DUT Battery Charger,” part II). It should then be verified that the power supply measures high and low charge rate negative currents to the required accuracy to properly cali­brate the DUT. The accuracy required at the low level, relative to the full­scale capability needs to be considered.
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15
The wide range and pulsed current
characteristics are challenging to measure accurately, even when using
multiple pieces of equipment.
Accurate current measurements dur-
ing production test are fundamental
in assuring proper battery life, cali-
bration, and quality of the mobile
communications device.
The Agilent 66311B/D and 66309B/D dc sources feature a measurement system specifically for addressing all these specialized requirements with­out the need of additional equipment. The 66311D and 66309D also have a separate DVM input channel for inde­pendent voltage measurements at the DUT fixture.
Summary of Considerations when Making DUT Power Measurements
Measurement factor Target accuracy Considerations
Talk-mode, DC average current < 3 mA or 1% The measurement system handles high crest factors.
The measurement window can be set to measure exactly one or more pulse periods, when the pulse rate is known precisely.
The measurement system can alternately provide accurate measurement, when the pulse rate is not known precisely.
Measurement accuracy is over a full 2 to 3 ampere range.
Talk-mode, peak and high level currents < 20 mA or 3% Peak and high-level measurement capability is actually suited for
the application.
Continuous standby-mode DC Ave. current < 1 mA or 1 to 3% Demanding accuracy requirement relative to full-scale current capability
Slotted standby-mode DC average current < 0.5 mA or 1 to 3% As per talk- and continuous standby-modes
Sub-milliampere measurement accuracy in presence of high pulsed currents
Low pulse rate and duty cycle requires long measurement period and pre­cise resolution.
Off-mode DC average current < 10 uA or 5 to 10% Accuracy requirement at microamperes current level
Charge-mode DC average current < 3 mA or 0.5% Demanding negative polarity current measurement relative to full-scale
current capability
Page 16
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