Aga Ranges F104010-01 User Manual

110 Dual Fuel Range
Service Instructions
This book contains many important safety messages.
Always read and obey all safety messages.
F104010-01
www.aga-ranges.com
Contents
Servicing Notes 4
2. To Remove Control Panel 4
3. To Remove the Cooktop 4
4. To Remove a Side Panel 5
5. To Remove Oven Light Switch 5
6. To Remove Electronic Timer 5
7. To Remove A Thermostat 5
8. To Change Broiler Controller 5
9. To Change Cooktop Control Valve 5
10. To Change Cooktop Burner Orifice 6
11. To Change Cooktop Burner Electrode 6
12. To Remove or Change a Cooktop Burner. 6
13. To Remove Broiler Outer Door Panel 7
14. To Remove an Oven Door 7
15. To Change Oven Door Outer Panel 7
16. To Change Oven Door Catch 8
17. To Change Oven Door Seal 8
18. To Adjust Oven Door Catch Keep 8
19. To Change Ignition Generator 8
20. To Remove Oven Inner Back. 8
21. To Replace the Cooling fan 9
22. To Replace an Oven Fan 9
23. To Remove an Oven fan Element 9
24. To Remove Broiler Element. 9 25 To Remove the LH Oven Bottom and Top Elements 10
26. To change oven light bulb. 10 Schematic circuit diagram 12 Technical Data 14
SERVICING - WARNING
Disconnect from electricity and gas before servicing. Check appliance is safe when you have finished.
Reassemble in reverse order. When replacing

Servicing Notes

When servicing or replacing gas carrying components disconnect from gas before commencing operation and check appliance is gas sound after completion. When checking for gas leaks use a liquid leak detector at all joints and connections to check for leaks in the system. Use a product specifically manufactured for leak detection. Leak testing of the appliance shall be conducted in accordance to the manufacturer’s instructions.
leads refer to the wiring diagram. Check operation of timer, ignition, and oven light switches.

3. To Remove the Cooktop

Disconnect from electricity supply. Remove the grates, cooktop burner caps and
tops. If there are screws holding the cooktop burners to the cooktop, remove them (not the spark electrode fixing screws).
CAUTION: DO NOT USE A FLAME TO CHECK FOR GAS LEAKS.
Do not use re-conditioned or unauthorised gas controls.
Disconnect from electricity supply before commencing servicing, particularly before removing any of the following: control panel, side panels, cooktop tray, or any of the electrical components or cover boxes. Before electrical reconnection make sure the range is electrically safe.
A Cooktop front fixing screws B Cooktop rear fixing screws

1. To Remove the Hand Rail

Remove the 2 rear cooktop fixing screws (B) and the 4 front cooktop fixing screws (A).
Remove the handrail plastic blanking plugs and remove the 2 end bracket fixing screws.

2. To Remove Control Panel

Disconnect from electricity supply. Pull off all the control knobs. Remove the hand
rail (see 2) Remove the 2 cross headed screws that were hidden by the hand rail end brackets.
Open the broiler door and R H oven door and remove the 2 screws underneath the control panel.
Pull the control panel forward and support so that the wires are not strained.
Remove the screws holding the flue grille stays and if the rear extenstion is fitted remove the screws holding that as well.
Lift the cooktop clear of the appliance. Replace in reverse order.
Reassemble in reverse order ensuring that the leads are reconnected. When replacing the cooktop take care not to damage the ignition electrodes
Check for correct burner operation.
4
SERVICING - WARNING
Disconnect from electricity and gas before servicing. Check appliance is safe when you have finished.

4. To Remove a Side Panel

Disconnect from electricity supply. Remove control panel (see 2). Pull the cooker
forward. Remove the 4 retaining screws for each panel (2 at the front and 2 at the rear). The lower front retaining screws (one each side) are situated beneath the lower edge at the front corners of the side panels
Reassemble in reverse order.

5. To Remove Oven Light Switch

Remove control panel (see 2). NB The old switch may be destroyed during
removal. Remove switch button and old switch from its
bezel by gripping the switch body behind the control panel and twisting sharply.
The switch bezel can then be removed by folding back its locking wings and pushing forward. Fit the new bezel to the control panel by first lining up the raised key on its body with the cutout in the control panel and pushing it in from the front. Assemble the new switch to the bezel by lining up the key sections and pushing home. Fit the new button by pushing in from the front.
Replace control panel in reverse order and test for correct operation.

6. To Remove Electronic Timer

Disconnect from electricity supply. Pull off the timer control buttons and remove the
control panel (See 2). Remove the timer/ mounting bracket assembly from the control panel by removing the two fixing screws. Remove the timer from its mounting bracket by depressing the plastic lugs on the timer case, at the same time pulling the unit forward.
Reassemble in reverse order. When replacing leads refer to the wiring diagram. Check operation of timer.

7. To Remove A Thermostat

Remove control panel (see 2) and cooktop (see
3). Open the appropriate oven door and remove the oven shelves.
RH oven
Remove oven roof. Remove the two fixings that secure the thermostat phial cover. Unclip the thermostat phial from the clips in the oven back panel & remove from the top rear of the oven.
LH oven
Remove the two screws holding the thermostat phial to the oven fan cover at the rear of the oven. Pull the unit forward to access the rear of the cooker. Remove both rear cover boxes by removing the fixing screws and lifting clear. Feed the thermostat capillary clear of the oven. Disconnect the wires from the thermostat and undo the two fixings that secure the control to the mounting plate. Fit the replacement and re­assemble in reverse order. Ensure that the phial is clipped to the oven rear, positioned centrally between the clips. Check that the thermostat functions correctly.

8. To Change Broiler Controller

Remove the control panel (see 2) and cooktop (see 3). Disconnect wiring from controller. Remove 2 screws holding switch/controller to mounting panel. Fit new controller and reassemble in reverse order. Check for correct operation.
BEFORE SERVICING ANY GAS CARRYING COMPONENTS TURN OFF GAS SUPPLY.

9. To Change Cooktop Control Valve

Remove the cooktop top, see 3. Undo the nut at rear of the valve and remove the screw(s) securing valve to gas rail. Remove old valve, discard old gasket/seal. Fit new gasket/seal to new valve.
Reassemble in reverse order. Check valve is adjusted for correct gas. Check range is gas sound.
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