Aga Ranges Berrington User Manual
INSTALLATION AND OPERATING INSTRUCTIONS
BERRINGTON
SOLID FUEL BOILER
STOVE
This appliance is hot while in operation and retains its heat for a long period of time after use. Children, aged
or infirm persons should be supervised at all times and should not be allowed to touch the hot working surfaces
while in use or until the appliance has thoroughly cooled.
TABLE OF CONTENTS
PAGE NO.
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Pre Installation Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. Flue Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5. Chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
6. Down Draughts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
7. Ventilation & Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
8. Flue Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
10. Top Flue Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11. Rear Flue Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12. Floor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
13. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
14. Installation Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
15. Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
16. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
17. Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
18. Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
19. Gravity Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
20. Injector Tee. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
21. Water Circuit Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
22. Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
23. Low / Slumber Burn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
24. Primary Air Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
25. Recommended Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
26. Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
27. Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
28. De-Ashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
29. Disposal of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
30. To Clean Chimney Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
31. To Replace Damaged Grate or Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
32. Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
33. In Case of Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
34. Vitreous Enamel Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
35. Glass Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
36. Glass Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
37. Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1
BERRINGTON SOLID FUEL STOVE INSTALLATION & OPERATING INSTRUCTIONS
GENERAL
When installing, operating and maintaining your
Berrington Stove respect basic standards of fire
safety. Read these instructions carefully before
commencing the installation. Failure to do so may
result in damage to persons and property. Consult
your local Municipal office and your insurance
representative to determine what regulations are in
force. Save these instructions for future reference.
PRE INSTALLATION ASSEMBLY
1. After removing the stove from its pack, open the
ashpit door and remove the contents.
2. Fit the front door handle as shown in Fig.1.
3. Remove the stove from the wooden pallet.
4. Unscrew the two
1
/4
” x
1
/2
” round head screws
from the base and fit the front ash tray using the
two screws (see Fig.2).
FLUES
Flues should be vertical wherever possible and
where a bend is necessary, it should not make an
angle of more than 45
o
with the vertical. Horizontal
flue runs should be avoided except in the case of a
back outlet from the appliance, when the length of
the horizontal section should not exceed 150mm.
In order to minimise flue resistance and to make
sweeping easier it is recommended to use 2 x 45
o
bends rather than a 90obend.
The flue termination point must be located to minimise any wind effects. Wind effects of suction,
pressure zones and turbulence can be created by
the roof and adjacent objects. Wind effects can also
be created by natural land contours.
To minimise the wind effects, the flue termination
point should be located a minimum of 600mm from
the roof measured vertically and 2300mm measured
horizontally. Where this termination point does not
suffice it may be necessary to extend the flue pipe
so that the termination point is above the apex. (See
Fig.3)
2
The installation must be completed in accordance
with current National and European Standards and
Local Codes. It should be noted that the requirements and these publications may be superseded
during the life of this manual.
Fig.1
Fig.2
Fig.3
Fit the primary air control knob to the flexible drive.
(for the boiler model, ensure that the air damper
knob spacer is placed between the knob and the
flexible drive bracket on the back of the boiler). See
Fig.3
Fig.4
2300
600
Soot Door
Appliance
FLUE PIPES
A flue pipe should only be used to connect an appliance to a chimney and should not pass through any
roof space.
Flue pipes may be of any of the following materials:
(a) Cast iron as described in BS 41: 1973 (1981),
or
(b) Mild steel with a wall thickness of at least 3mm,
or
(c) Stainless steel with a wall thickness of at least
1mm and as described in BS EN 10095:
1999 Specification for stainless and
heat resisting steel plate, sheet and strip, for
Grade 316 S11, 316 S13, 316 S16, 316 S31,
316 S33, or the equivalent Euronorm 88-71
designation, or
(d) Vitreous enamelled steel complying with BS
6999: 1989.
Flue pipes with spigot and socket joints should be
fitted with the socket uppermost.
CHIMNEY
The stove is a radiant room heater and must be connected to a chimney of the proper size and type.
The chimney must have a cross sectional area of at
least 19350 square mm (30 square inches) or a
diameter of 150mm (6 “). The chimney should be
checked for soundness and draught before installation. The stove must be connected to a chimney
with a minimum continuous draught of 15 Pascals.
Poor draught will result in poor performance.
Similarly an excessive draught will result in the appliance over firing or being difficult to control. An
excessive draught may require a flue draught stabiliser to be fitted. Do not connect this appliance to a
chimney serving another appliance. The minimum
required chimney height is 4.5 metres from the floor
on which the appliance is installed. An existing
masonry chimney should be inspected and if necessary, repaired by a competent mason.
DOWN DRAUGHTS
However well designed constructed and positioned,
the satisfactory performance of the flue can be
adversely affected by down draught caused by nearby hills, adjacent tall buildings or trees. These can
deflect wind to blow directly down the flue or create
a zone of low pressure over the terminal. A suitable
anti-down draught terminal or cowl will usually effectively combat direct down blow but no cowl is likely
to prevent down draught due to a low pressure zone.
VENTILATION & COMBUSTION AIR
REQUIREMENTS
This appliance is rated at no more than 8kW. It is
imperative that there is sufficient air supply to the
stove in
order to support correct combustion. The air supply
to this appliance must comply with B.S. 8303: Part 1
and current Building Regulations. The minimum
effective air requirement for this appliance is
16.5cm
2
.
If a draught stabiliser is used then this increases to
40.5cm
2
. When calculating combustion air requirement for this appliance use the following equation: a
total free area of at least 550mm
2
per kW of rated
output above 5kW shall be provided. If there is
another air using appliance fitted in the same or
adjacent room, it will be necessary to calculate additional air supply. All materials used in the manufacture of air vents should be such that the vent is
dimensionally stable and corrosion resistant.
The effective free area of any vent should be ascertained before installation. The effect of any screen
should be allowed for when determining the effective
free area of any vent.
Air vents direct to the outside of the building should
be located so that any air current produced will not
pass through normally occupied areas of the room.
An air vent outside the building should not be located less than the dimensions specified within the
Building Regulations from any part of any flue terminal.
3
4
REAR FLUE EXIT
For the rear flue outlet configuration, push in the flue
connector pipe (not supplied) into the flue outlet
socket at the rear of the stove and cement into place
using approved fire cement ensuring that no cement
blocks the flue passageway. (See Fig.7)
Fig. 6
Fig. 5
It may be necessary to have an inspection plate in
the flue pipe to assist with access for cleaning the
flue way.
These air vents must also be fire proofed as per
Building Regulations.
Air vents traversing cavity walls should include a
continuous duct across the cavity. The duct should
be installed in such a manner as not to impair the
weather resistance of the cavity. Joints between air
vents and outside walls should be sealed to prevent
the ingress of moisture. Existing air vents should be
of the correct size and unobstructed for the appliance in use. If there is an air extraction fan or other
air using appliance fitted in the room or adjacent
rooms where this appliance is fitted, additional air
vents will be required to alleviate the possibility of
spillage of products of combustion from the appliance/flue while the fan is in operation.
Where such an installation exists, a test for spillage
should be made with the fan or fans and other appliances using air in operation at full rate, (i.e. extraction fans, tumble dryers) with all external doors and
windows closed. If spillage occurs following the
above operation, an additional air vent of sufficient
size to prevent this occurrence should be installed.
FLUE PIPES
Flue pipes with spigot and socket joints should be fitted with the socket upper most. Clearance to combustibles must be adhered to when fitting the flue
pipe. The flue gas mass flow is 5.4 g/s mineral fuel
and 6.1 g/s wood logs. The mean flue gas temperature directly downstream of the spigot at nominal
heat output is 262°C. The appliance is suitable for
continuous operation on solid mineral fuel and intermittent operation on wood logs.
TOP FLUE EXIT
For the top outlet configuration, connect bend (not
supplied) into flue outlet socket at the rear of the
stove and cement into place using approved fire
cement ensuring that no cement blocks the flue passageway. (See Fig. 6)
6” Cast Iron
Bend
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