AGA TCDCLPMCLT, TCDCLPMBLK, TCDCLPMAUB, TCDCNGMWHT, TCDCNGMPWT Installation Manual
...
06/15 EINS 517026
TC/DC INTEGRATED MODULE (FFD)
(with Gas Top Burners)
For use in USA/Canada
Installation
Guide
PLEASE READ THESE INSTRUCTIONS BEFORE COMMENCING INSTALLING THIS APPLIANCE.
IMPORTANT : SAVE INSTRUCTIONS FOR FUTURE REFERENCE
IMPORTANT : CONSERVER CES INSTRUCTIONS POUR REFERENCE FUTURE
WARNING: If the information in this manual is not followed exactly, a fire or
explosion may result causing property damage,personal injury or death.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT DO YOU DO IF YOU SMELL GAS
. Do not try to light any appliance.
. Do not touch any electrical switch
. Do not use any phone in your building.
. Immediately call your gas supplier from a neighbors phone.
Follow the gas suppliers instructions
. If you can not reach your gas supplier call the fire department.
Installation and service must be performed by a qualified installer, service agency
or the gas supplier.
Contents
Product Safety 3
General Notes 4
Health and Safety 4
General Installation Requirements 4
Location 5
Specification - AGA Total Control (TC3) / Dual Control (DC3) 6
with TC/DC Integrated Module (Gas Hob) (TC3M/DC3M)
Specification - AGA Total Control (TC5) / Dual Control (DC5) 7
with TC/DC Integrated Module (Gas Hob) (TC5M/DC5M)
Installation of Clearances of Combustible Cabinets adjacent to 8
range - AGA Total/Dual Control (with Module shown)
Technical Data 9
Installation 10 -11
Installation Sequence and Procedure 11 - 21
Servicing Notes 22 - 28
Circuit Diagram 29
Servicing 30
2
PRODUCT SAFETY
MEANING/DESCRIPTION SIGNIFICATION/DESCRIPTIONSYMBOL
WARNING/CAUTION
An appropriate safety instruction
should be followed or caution to a
potential hazard exists.
AVERTISSEMENT
Une consigne de sécurité
appropriée doivent être suivies ou
garde d’un danger potentiel
exists.
DANGEROUS VOLTAGE
To indicate hazards arising from
dangerous voltages.
TENSION DANGEREUSE
Pour indiquer les dangers
résultant des tensions
dangereuses.
PROTECTIVE EARTH (GROUND)
To identify any terminal which is
intended for connection to an external conductor for protection
against electric shock in case of a
fault, or the terminal of a protective earth (ground) electrode.
TERRE DE PROTECTION
Pour marquer bornes destin
ées à
être raccordées à un conducteur
de protection extérieur contre les
chocs éclectiques en cas de
défaut d’isolement, ou pour
marquer la borne de la terre de
protection.
HEAVY
This product is heavy and reference should be made to the
safety instructions for provisions
of lifting and moving.
LOURD
Ce produit est lourd et doit
être
fait référence auc consignes de
sécurité relatives aux dispositions
de soulever et déplacer.
DISCONNECT MAINS SUPPLY
Disconnect incoming supply
before inspection or maintenance.
APPAREIL À LASER DE
CLASSE 2
Alimentation d’entr
ée Débrancher
avant inspection ou d’entretien.
REFER TO MANUAL
Refer to relevant instructions
detailed within the product
manual.
ATTENTION, SURFACE TRÉS
CHAUDE
Reportez-vous aux instructions
applicables, indiquées dans le
manuel du produit.
3
HEALTH AND SAFETY
Consumer Protection
As responsible manufacturers we take care to make sure that our products are designed and constructed to meet the
required safety standards when properly installed and used.
PLEASE READ THE ACCOMPANYING WARRANTY
Any alteration that is not approved by AGA could invalidate the approval of the appliance, operation of the warranty and
could also affect your statutory rights.
GENERAL NOTES
NOTE: THESE INSTALLATION INSTRUCTIONS SHOULD BE LEFT WITH THE RANGE AND THE USER TO RETAIN
FOR FUTURE REFERENCE.
GENERAL INSTALLATION REQUIREMENTS
The installation of the range must be in accordance with the relevant requirements of the local Wiring and Building
Regulations. It should be in accordance also with any relevant requirements of the Local Authority.
In your own interest and that of safety to comply with the law, all appliances should be installed by an authorized AGA
distributor in accordance with the relevant regulations.
CAUTION:
THIS UNIT IS HEAVY, PROPER EQUIPMENT AND ADEQUATE
MANPOWER MUST BE USED IN MOVING THE RANGE TO
AVOID DAMAGE TO THE UNIT OR THE FLOOR
4
REFER TO FIG 1 & 2
The side wall clearance above the hob shall be greater than 3”.
Surfaces over the top of the range must not be closer than 30” and must not exceed 13” in depth.
The vent slots in the back of the top plate (or shroud) must not be obstructed.
Note: It is essential that the supply cable is routed away from any hot surfaces i.e. hot flue pipes.
In the interests of safety, due consideration must be given to the protection of the electric cable to the Module/Companion.
The AGA TC/DC Integrated Module (Gas Hob) requires a 30 amp power supply and must be connected to the mains with
a cable which complies with the latest edition of the Local and National Wiring Regulations.
Remember that an excess of cable length is required for the possible withdrawal of the range.
A electrical socket type 14-30R must be provided within 5 feet of the left hand side of the range and accessible for
disconnection.
DO NOT position socket above or behind the range.
An easily accessible manual shut off gas valve must be fitted before the metal flexi gas line supply to the range. DO NOT
fit valve behind the range.
Any opening in the wall behind the appliance and in the floor under the appliance must be sealed.
LEVELLING
The AGA TC/DC Integrated Module (Gas Hob) is designed to stand on a flat surface, however any unevenness may be
overcome by packing under the corners of the plinth with a suitable non-combustible material, (up to 1/8”).
LOCATION
5
SPECIFICATION - AGA TOTAL CONTROL (TC3) / DUAL CONTROL (DC3) WITH
TC/DC MODULE (GAS HOB) (TC3M/DC3M)
The extension channel section at the rear of each side plate may be removed, if required to clear flue pipes.
COOKER DIMENSIONS
When surveying for a range cooker installation the actual clearance required for the ‘body’ of the appliance should be
increased overall by
3
/8” (10mm) beyond the figures quoted. This allows safe margin to take into account the natural
dimensional variations found in major castings. In particular the width across an appliance recess could be critical.
C
E
P
E
D
L
Q
B
G
POSITION OF LIDS
WHEN RAISED
OVERHEAD
CUPBOARD
** POSITION FOR GAS SUPPLY PIPE TO MODULE
A B C D E G H J K L M **N **O P Q
mm 1589 948 910 679 75 1330 756 1125 116 3 698 1533 800 760 330
ins 62
9
/16
37
3
/8
35
7
/8
26
3
/4
3 51
3
/4
29
3
/4
44
1
/4
4
1
/21/8
27
1
/2
60
5
/8
31
1
/2
30 13
6
**O
Fig. 1 DESN 517031
**N
A
SPECIFICATION - AGA TOTAL CONTROL (TC5) / DUAL CONTROL (DC5) WITH
TC/DC MODULE (GAS HOB) (TC5M/DC5M)
Fig. 2 DESN 517033
COOKER DIMENSIONS
When surveying for a range cooker installation the actual clearance required for the ‘body’ of the appliance should be
increased overall by
3
/8” (10mm) beyond the figures quoted. This allows safe margin to take into account the natural dimen-
sional variations found in major castings. In particular the width across an appliance recess could be critical.
7
A B C D E F G H J K **N **O P Q R
mm 2084 948 910 679 1330 760 1125 698 116 3 2220 800 3 760 330
ins 821/16
373/8
357/8
263/4
513/4
5115/16
441/4
271/2
41/21/8
873/8
311/21/8
30 13
**POSITION FOR GAS SUPPLY PIPE TO MODULE
INSTALLATION CLEARANCES OF COMBUSTBLE CABINETS ADJACENT TO
RANGE AGA TOTAL/ DUAL CONTROL (WITH MODULE SHOWN)
Installation Clearance of Combustible Cabinets Adjacent to Range
1/2” CLEARANCE TO THE BACK OF THE RANGE MAY BE OBTAINED WHEN INSTALLING THE APPLIANCE
AGAINST A NON-COMBUSTIBLE WALL OR IF THE WALL BEHIND THE RANGE IS DEEMED COMBUSTIBLE THEN
THE MINIMUM SPACING FROM THE BACK OF THE APPLIANCE TO THE NEAREST COMBUSTIBLE WALL IS
1 1/2”
(38mm).
8
Fig. 3 DESN 517032
HOTPLATE
NATURAL GAS
R.H.F. L.H.R. R.H.R. L.H.F.
BURNER TYPE ULTRA RAPID RAPID SEMI-RAPID SEMI-RAPID
(WOK)
MAXIMUM HEAT 3.5 kW 3.1 kW 1.8 kW 1.8 kW
INPUT 12,000 Btu/hr 10,600 Btu/hr 6,150 Btu/hr 6,150 Btu/hr
INJECTOR MARKING 170 155 118 120
PRESSURE POINT POSITION: FRONT LH HOTPLATE INJECTOR
PRESSURE SETTING: 4” wg
BURNER IGNITION: H.T. SPARK
PROPANE
R.H.F. L.H.R. R.H.R. L.H.F.
BURNER TYPE ULTRA-RAPID RAPID SEMI-RAPID SEMI-RAPID
(WOK)
MAXIMUM HEAT 12,000 Btu/hr 10,600 Btu/hr 6.150 Btu/hr 6.150 Btu/hr
INPUT 3.5 kW 3.1 kW 1.8 kW 1.8 kW
(250g/h) (221g/h) (128g/h) (128g/h)
(0.5l/h) (0.43l/h) (0.26l/h) (0.26l/h)
INJECTOR MARKING 105 94 72 75
PRESSURE POINT POSITION: FRONT LH HOTPLATE INJECTOR
PRESSURE SETTING: 10” wg
BURNER IGNITION: H.T. SPARK
ELECTRIC GRILL & OVENS 240 VOLT 60 Hz SINGLE PHASE 30 AMP
GRILL ELEMENT - POWER RATING 2 x 1.05 kW
TOP OVEN - POWER RATING 1.0 kW
LOWER OVEN (FANNED CONVECTION) - 1.9 kW
TYPICAL SECTION VIEW OF BURNER FLAMES
TECHNICAL DATA
9
11/16”
15/16”
9/16”
7/8”
1/2”
7/16”
11mm
17.5 mm
24 mm
14 mm
22 mm
12.5 mm
FRH HOTPLATE BURNER
RLH HOTPLATE BURNER
RLH & FRH HOTPLATE BURNER
CAUTION: THIS INSTALLATION MUST CONFORM WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES
WITH THE NATIONAL FUEL GAS CODE ANSI.Z223.I AND NATIONAL ELECTRICAL CODE ANSI/NFPA70 (IN CANADA
CAN/CGA-B149) AND ONLY USED IN A WELL VENTILATED SPACE, READ THE INSTRUCTIONS BEFORE
INSTALLING OR USING THIS APPLIANCE.
PRIOR TO INSTALLATION, ENSURE THAT THE LOCAL DISTRIBUTION CONDITIONS (NATURE OF THE GAS AND
GAS PRESSURE) AND THE ADJUSTMENT OF THE APPLIANCE ARE COMPATIBLE.
THE ADJUSTMENT CONDITIONS FOR THIS APPLIANCE ARE STATED ON THE DATA PLATE.
THE GAS ADJUSTMENT CONDITIONS FOR THIS APPLIANCE ARE STATED ON THE DATA PLATE WHICH IS SITUATED IN THE CENTRE VENT SLOT NEAR THE BASE OF THE FRONT PLATE.
CAUTION: THIS UNIT IS HEAVY, PROPER EQUIPMENT AND ADEQUATE MANPOWER MUST BE USED IN MOVING
THE RANGE TO AVOID DAMAGE TO THE UNIT OR THE FLOOR.
This appliance is not connected to a combustion products evacuation device. It shall be installed and connected in
accordance with current installation regulations. Particular attention shall be given to the relevant requirements regarding
ventilation.
It should be in accordance also with any relevant requirements of the Gas Region and Local Authority.
The appliance and its individual gas shut off valve must be disconnected from the gas supply piping system during any
pressure testing of that system test pressure in excess of 1/2 psi (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any
pressure testing of the gas supply system at test pressures equal to or less than 1/2 psi (3.5 kPa).
On completion test the gas installation for soundness and purge. Leak testing of the appliance shall be conducted according
to the manufacturers instructions.
NOTE: Use soapy water solution on new gas connections to ensure there are no gas leaks.
WARNING: ELECTRIC SHOCK HAZARD
It is the customers responsbility to contact a qualified electrical installer to make sure the electrical installation is adequate
and in conformance with National Electrical Code ANSI/FPA 70- latest edition, and all local codes and ordinances.
Take special care when cutting holes in walls or floor. Electrical wires may be behind the wall or floor covering and could
cause an electrical shock if you touch them.
Locate any electrical circuits that could be affected by the installation of this product and disconnect power circuit.
Electrical grounding is required on this appliance.
Do not have a fuse in the neutral or grounding circuit. A fuse in the neutral or grounding circuit could result in electrical
shock.
Do not use an extension lead with this appliance.
Check with a qualified electrician if you are not sure the appliance is properly grounded .
Failure to follow these instructions could result in death or serious injury.
In the interest of safety, due consideration must be given to the protection of the electric cable to the module.
INSTALLATION
10
Loading...