AGA OC3 Installation Instructions Manual

04/08 EINS 514127

PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING THIS APPLIANCE

REMEMBER: when replacing a part on this appliance, use only spare parts that

you can be assured conform to the safety and performance specification that we

require. Do not use reconditioned or copy parts that have not been clearly

authorised by Aga.

For use in GB and IE

Installation

Instructions

OC3 COOKER

(3-Oven Oil Fired Aga)

SECTION CONTENTS PAGE

CONSUMER PROTECTION 3
HEALTH & SAFETY 3

SITE REQUIREMENTS TECHNICAL DA TA - AGAOC3 4 -5

INTRODUCTION 5
REGULATIONS 5
LOCATION 5
OIL PIPE LINE 6
OIL STORAGE 6
FLUE SYSTEM 7
AIR SUPPLY 8
ELECTRICAL SUPPLY 8
WIRING DIAGRAM 9

INSTALLATION SITE LOCATION 10
REQUIREMENTS OVEN VENT & FLUE BREAK PIPE 10

CONNECTION

COMMISSIONING BURNER HOUSING TO BARREL 11
INSTRUCTIONS ALIGNMENT

ELECTRICAL CONNECTION 12
OIL PUMP CONNECTION 12
ELECTRICAL CHECK 13
FIT PRESSURE GAUGE 13
VENT OIL PUMP 13
ADJUST OIL PRESSURE 13
SET COMBUSTION AIR 14
ANCILLARY CONTROLS CHECK 15
OVERHEAT THERMOSTAT 15
INSTRUCT THE USER 15

2

CONTENTS

Consumer Protection

As responsible manufacturers we take care to make sure that our products are designed and
constructed to meet the required safety standard when properly installed and used.

IMPORTANT NOTE: PLEASE READ THE ACCOMPANYING WARRANTY.

Any alteration that it not approved by Aga could invalidate the approval of the appliance,
operation of the warranty and could affect your statutory rights.

Health & Safety

This appliance may contain some of the materials that are indicated. It is the Users/Installers
responsibility to ensure that the necessary personal protective clothing is worn when handling
where applicable, the pertinent parts that contain any of the listed materials that could be
interpreted as being injurious to health and safety, see below for information.

Firebricks, Fuel beds, Artificial Fuels

When handling use disposable gloves.

Fire cement

When handling use disposable gloves.

Glues and Sealants

Exercise caution - if these are still in liquid form use face masks and disposable gloves.

Glass Yarn, Mineral Wool, Insulation Pads

May be harmful if inhaled. May be irritating to skin, eyes, nose and throat. When handling avoid
contact with skin or eyes. Use disposable gloves, face masks and eye protection. After handling
wash hands and other exposed parts. When disposing of the product, reduce dust with water
spray, ensure that parts are securely wrapped.

3

HEALTH & SAFETY

4

TECHNICAL DATA - AGA OC3

FIG. 1 DESN 514131 A

ABCDEFGHJKLMRT

mm

987

967 851 679 467

1450

756

1125

64

3

698 889 116 41

PLEASE NOTE: SIDE CLEARANCE DIMENSION R IS ALSO REQUIRED ON THE LH SIDE FOR THE BAKING OVEN
DOOR.

COOKER DIMENSIONS

When surveying for a cooker installation the actual clearance for the ‘body’ of the appliance should be increased overall
by 10mm beyond the figures quoted above. This allows safe margin to take into account the natural dimensional variations
found in major castings. In particular the width across the appliance recess could be critical.

OIL CONNECTION - OC3

1/4” BSP supply pipe with 1/4” BSP to 10mm elbow fitting provided.

Site requirements

U39W

867X60

5

Oil Inlet R1/4 (1/4” BSP Taper Ext)
Electrical Supply 230V ~ 50Hz 3 amp Fused
Flue Outlet 100 mm
CO

2

% IN FLUE MANIFOLD 6.5 - 7.0

(COLD)

CO (MAX) 62 ppm (Nominal rate)
NOx (MAX) 106 ppm (Nominal rate)

Smoke 0 - 1
Fuel - Kerosene Class C2
Unpacked Weight of Appliance - 478 Kg
Firing Rate - 0.25 l/hr
Approximate Weekly Consumption -40 litres

(8.8 gallons)

TECHNICAL DATA - CONTINUED

BURNER NOZZLE (US g/h)

0.30 @ 60° H (DANFOSS)

5.2 (80)
15

9.5

4.1 cc/min

2.52 kW

OIL PRESSURE Bar (psi)
OIL BURNING RATE cc/m (FIRING)
HEAT INPUT kW (FIRING)
OIL BURNING RATE (AVERAGE)

OIL BURNING RATE (AVERAGE)

BURNER

IMPORTANT:

z

This appliance must only be used with Kerosene
Class C2 complying with BS. 2869.

z

A fire valve MUST be fitted in the oil supply line.

z

The supplied in line filter MUST be fitted.

The installation of the appliance must be in accordance
with the relevant standards. It should also be in
accordance with the relevant Codes of Practice.

Appliance Hearth: The surface temperature of the floor
below the appliance does not exceed 100ºC. However
this appliance must be installed on a solid floor or base of
incombustible material which is capable of supporting the
total weight.

The location chosen for the appliance must permit the
installation and the provision of a satisfactory flue and an
adequate air supply. The location must also provide
adequate space for servicing and for air circulation around
the appliance. See ‘Installation of the Appliance’.

The space in which the appliance is to be fitted must have
the following minimum dimensions:

Between wall and LH side of appliance - 10mm
Between wall and RH side of appliance - 10mm

SHOULD THE WALL PROJECT BEYOND THE FRONT
OF THE APPLIANCE. WHEN IT MUST BE INCREASED
TO 116mm.

Above the raised insulating cover - 60mm
In addition, adequate clearance must be available at the

front of the appliance to enable it to be operated and
serviced. Flue pipes and fittings must not be closer than
25mm to combustible materials and where passing
through a combustible partition such as a ceiling or roof,
must be enclosed in a non-combustible sleeve providing
an air space of at least 25mm.

Spaces around flue pipes passing through walls or floors
should be sealed against the passage of smoke and
flame.

Where the cooker is to stand in a recess or against a wall
which is to be tiled, in no circumstances should the tiles
overlap the cooker top plate.

INTRODUCTION

REGULATIONS

LOCATION

Site requirements