AGA GC User Manual

NOTE: THESE INSTRUCTIONS SHOULD BE LEFT
WITH THE APPLIANCE AND THE USER TO RETAIN FOR FUTURE REFERENCE.
Aga Gas Fired ranges are delivered unassembled. Before installation can be made the site is inspected for suitability by an Authorised Aga Distributor and corrected where necessary to conform with local installation codes or in the absence of local codes with:
In Canada:
The CAN/CGA-B149 installation codes.
In U.S.:
The National Fuel Gas Code ANSI Z223. 1-latest edition. Assembly is undertaken on site by the same Aga
Distributor to ensure correct performance and safety.
It is essential that the base or hearth on which the range stands should be level and strong enough to support the weight of the range.
Approximate weights:-
Models GC (Open Flue) and GC (Direct Vent)
- 408kg (900lb) Models GE (Open Flue) and GC (Direct Vent)
- 585kg (1290lb)
The top face of the hearth must be of non-combustible material for a minimum thickness of 12mm (1/2in) and comply with current Building Regulations and National Fire Laws.
The wall behind the cooker draft hood and flue connector must have a minimum air gap of 57mm (2 1/4”). Any openings in the wall behind the range or in the floor under the range must be sealed before appliance installation. Ensure the draft hood is securely bolted to the support spigot as shown in Fig. 2. NOTE: THIS IS NORMALL Y FITTED AND SECURED BY THE FACTORY BEFORE DESPATCH.
The wall behind the range must be the outside wall for the venting of flue products. Wall thickness between 150mm (6 in) and 355mm (14 in) can be catered for at the same time as site inspection. Alternatively, special lengths can be offered to order up to a maximum of 610mm (24 in) long.
Open Flue - Models GC and GE
Installation Instructions for Aga Gas Fired Range Models: GC Open Flue Range (2 Oven)
GC Direct Vent Range (2 Oven) GE Open Flue Range (4 Oven) GE Direct Vent Range (4 Oven)
For U.S. and Canadian Markets
1 04/08 EINS 33644
BASE OR HEARTH
OPEN FLUE RANGE ­MODELS GC AND GE
DIRECT VENT RANGE-
MODELS GC AND GE
2
A 100mm (4in) Type B Gas Vent must be used and fastened by screw to the draft hood flue collar.
U.S.
The gas vent must be connected to a chimney or independently and in accordance with Chapter 26, chimney , Gas Vent and Fireplace Systems of the current issue of Equipment and Volume of the ASHRAE Handbook. The gas vent proximity to combustible materials must be installed as recommended in ANSI/NFPA 211 and according to manufacturers instructions. Chimneys and vents shall terminate above roof level and in accordance with the requirements of the current issue of ANSI/NFPA 211 (see
diagrams) and be at least 1.53m (5ft) above the flue collar of the draft hood outlet. Part 7, Venting of Equipment, outlined in the current National Gas Code ANSI Z223 - latest edition gives detailed guidelines on all these aspects.
Canada:
The gas vent must be connected to a chimney or independently and in accordance with the CAN/CGA - B149 installation codes.
The air gap between vent and combustible materials must be given for the following types of vent: (i) Type B Vent - 25mm (1in) minimum. (ii) Single wall vent connector - 150mm (6in) minimum.
Listed connectors passing through combustible walls and partitions must be guarded by a ventilated metal thimble not less than 200mm (8in) diameter.
Chimneys and vents shall terminate above roof level and in accordance with the requirement of the current issue of the CAN/CGA - B149 Installation Code (Code W) (see diagrams) and be at least 1.53m (5ft) above the flue collar of the draft outlet.
1. If suitable lined brick chimney is used it must be swept before connection and not less than 150mm (6in) internal diameter.
2. The top of the chimney should be fitted with an approved Terminal.
3. The flue route to the chimney should be as direct as possible. Resistance in the form of directional change should be kept to a minimum. Right angle bends and horizontal runs should be avoided.
4. The chimney terminal should terminate at the highest possible point, preferably in a freely exposed position. Termination at the roofs eaves is unacceptable.
5. The Aga Distributor or Local Gas Company should be advised where any doubt arises as to the suitability of the flue.
6. Approved factory made chimneys are acceptable with
VENT CONNECTION
3
the appliance and should not be less than (4in) internal diameter.
7. In the event of an extractor fan being fitted in the vicinity of the range, compensatory ventilation will be required to satisfy the demands of the fan without influencing combustion efficiency or chimney flue condition.
Direct Vent - Models GC and GE
The location chosen for the appliance must permit the provision of a satisfactory flue termination. The location must also provide adequate space for servicing and air circulation around the range. Should the installation of the appliance be in an unusual location or restricted space, special procedures may be necessary and the following current codes give detailed guide lines on this aspects: U.S.: The National Fuel Gas Code ANSI Z223. 1-latest edition. Canada: The CAN/CGA B -149 installation codes. The following notes are intended to give general guidance.
1. The range must be installed so that the flue terminal is exposed to the external air and terminal clearances comply with: In U.S.: The National Fuel Gas Codes ANSI Z223 1-latest edition Section 7.7. In Canada: CAN/CGA-B149 installation code.
2. Termination should be on a clear expanse of wall, the terminal being preferably not less than 355mm (14in) away from a corner, recess of projection.
3. A hole must be cut through an outside wall as indicated in
Fig. 6 with the hole rising from inside to outside face of wall. DO NOT install the terminal:-
(a) Within 300mm (12in) measured vertically, from the
bottom of an openable window, air vent or any other
ventilating opening. (b) Within 300mm (12in) above adjacent ground level. (c) Within 600mm (24in) of any surface facing the
terminal. (d) Within 355mm (14in) (U.S.) or
300mm (12in) (Canada) below eaves or balcony. The direct vent terminal must be protected by a terminal protective guard installed over the terminal to prevent unauthorised contact with hot terminal surfaces. See Fig. 8.
4. All jointing faces providing primary air and flue exhaust
paths, must be sealed in an airtight fashion, with particular emphasis on the following locations: (a) Air intake tube joints to be sealed with silicone adhesive
provided.
(b) Combustion chamber top sealed with a fire-cemented
gasket to the outer barrel.
(c) Fire cement joints between underside contact faces of hotplates and simmering plate with cement provided. (d) Gasket between flue intake/exhaust manifold.
Gasket provided. The air inlet/products outlet direct vent, and the terminal of the appliance must not be less than 300mm (12in) to combustible material. The terminal is suitable for walls of 150mm (6in) to 355mm (14in) overall thickness. For special lengths up to 610mm (24in), consult your local Aga Distributor.
If the cooker is to stand in a recess or against a wall which is to be tiled, in no circumstances should the tiles overlap the range top plate.
NOTE: A GAS CONTROL VALVE MUST BE INSTALLED. IN THE GAS PIPELINE EXTERNALL Y OF THE RANGE (NOT SUPPLIED).
9.5mm (3/8in) N.P.T. Male connection near the front of the range on the L.H. or R.H. side - Optional.
ALL GAS CONTROLS MUST BE U.S. PIPE THREADS.
Maximum Heat Input: 4.4 kw (15,000 Btu/h)
WALL TILING
GAS SUPPLY - U.S. PIPE THREADS
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