AGA ACMPNGHEA User Manual

03/08 EINS 511750

Remember, when replacing a p art on this appliance, use only spare p arts that you can be assured conform
to the safety and performance specification that we require. Do not use reconditioned or copy parts that
have not been clearly authorised by Aga-Ranges.

PLEASE READ THESE INSTRUCTIONS BEFORE USING THIS APPLIANCE

INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE APPLIANCE.

CUSTOMER: KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE

Comprising

Installation & Users

Instructions

&

Cooking

Guide

COMPANION/MODULE

(with Gas Hob)

OWNERS MANUAL

WARNING: If the information in this manual is not followed exactly, a fire or
explosion may result causing property damage,personal injury or death.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity
of this or any other appliance.

WHAT DO YOU DO IF YOU SMELL GAS
. Do not try to light any appliance.
. Do not touch any electrical switch
. Do not use any phone in your building.
. Immediately call your gas supplier from a neighbors phone.

Follow the gas suppliers instructions

. If you can not reach your gas supplier call the fire department.
Installation and service must be performed by a qualified installer, service agency

or the gas supplier.

FOR USE IN USA/CANADA

2

CONTENTS

SECTION PAGE

INSTALLATION 3

LOCATION 4
PRODUCT DIMENSIONS - COMPANION 5
PRODUCT DIMENSIONS - MODULE 6
INSTALLATION CLEARANCE OF COMBUSTIBLE CABINETS 7
TECHNICAL DATA 8
INSTALLATION 9-15
INSTALLATION - MODULE ONLY 10
ELECTRICAL CONNECTIONS 16-17
CONNECTING TO GAS - COMPANION 18
PRESSURE TESTING 19
SERVICING - COMPANION & MODULE 20-27

USERS GUIDE 28

INTRODUCTION 29
SAFETY PRECAUTION AND HINTS 30
APPLIANCE VIEW 31
CONTROL PANEL 32
GAS HOTPLATE 33-34
THE GRILL & OVENS 35-36
OVEN COOKING GUIDE 37-41
CLEANING & CARING FOR YOUR COOKER 42-44
SERVICING 45

Installation

Section

3

CAUTION:

THIS UNIT IS HEAVY, PROPER EQUIPMENT AND ADEQUATE

MANPOWER MUST BE USED IN MOVING THE RANGE TO

AVOID DAMAGE TO THE UNIT OR THE FLOOR

Remember, when replacing a part on this appliance, use only spare parts that you can be
assured conform to the safety and performance specification that we require. Do not use
reconditioned or copy parts that have not been clearly authorised by Aga-Ranges.

REFER TO FIG 1 & 2
The side wall clearance above the hob shall be greater than 3”.
Surfaces over the top of the range must not be closer than 28” and must not exceed 13” in depth.
The vent slots in the back of the top plate (or shroud) must not be obstructed.
Note: It is essential that the supply cable is routed away from any hot surfaces i.e. hot flue pipes.

In the interests of safety, due consideration must be given to the protection of the electric cable
to the Module/Companion.

The Module/Companion requires a 30 amp power supply and must be connected to the mains
with a cable which complies with the latest edition of the Local and National Wiring Regulations.

Remember that an excess of cable length is required for the possible withdrawal of the range.
A electrical socket type 14-30R must be provided within 5 feet of the left hand side of the range

and accessible for disconnection.
DO NOT position socket above or behind the range cooker.

An easily accessible manual shut off gas valve must be fitted before the metal flexi gas line
supply to the range. DO NOT fit valve behind the range cooker.

Any opening in the wall behind the appliance and in the floor under the appliance must be
sealed.

LEVELLING

The Aga Companion is designed to stand on a flat surface, however any unevenness may be
overcome by packing under the corners of the plinth with a suitable non-combustible material,
(up to 1/8”).

COMPANION ONLY

Ranges must have an anti-tip device correctly installed as per these instructions. If you pull the
range out from the wall for any reason, make sure that the device is properly engaged when you
push the range back against the wall. If it is not, there is a possible risk of the range tipping over
and causing injury if you or a child stand, sit or lean on an open door.

To reduce the risk of tipping, the range must be secured by a properly installed anti-tip bracket
supplied with the range. The bracket must be fitted within the shaded area shown in the diagram
using 2 x screws (No.10 x 1 1/4”) fixed in the wall or floor, longer screws may be required
depending on the wall or floor covering.

4

LOCATION

CENTRE LINE OF

COOKER

BRACKET

FLOOR

WALL

5

PRODUCT DIMENSIONS - COMPANION

APPLIANCE CAN BE
CLOSE FITTED TO
KITCHEN UNITS UP TO
WORK TOP HEIGHT.

680mm

(26

3/4”)

595mm

75mm

75mm

600mm
(23

3/4”)

(421/2”)

(28”)

(231/2

”)

(3”)

(3”)

711mm MIN.

330mm MAX.

(13”).

910mm

(35 3/4”)

948mm

(37

3/8”)

1080mm

Fig 1

DESN 511616

OVERHEAD
CUPBOARD

MODULE ONLY:-

The extension channel section at the rear of each side plate may be removed, if required to clear
flue pipes with the following provisions:-

A 2” air gap should be provided on left hand side of the range (Power Vent models only)

COOKER DIMENSIONS

When surveying for a range cooker installation the actual clearance required for the ‘body’ of the
appliance should be increased overall by 1/2” beyond the figures quoted. This allows safe margin
to take into account the natural dimensional variations found in major castings. In particular the
width across an appliance recess could be critical.

PRODUCT DIMENSIONS - AGA GC (2-OVEN) WITH MODULE

A

N

C

E

Q

E

H

M

J

K

D

L

O

P

B

F

G

OVEN DOOR IN

OPEN POSITION

POSITION OF LIDS

WHEN RAISED

6

mm 1598

AB CDEF*GHJ K LM

330

28”

13”63” 35”

38”33

1/2”263/4”3” 513/4”293/4”441/4”41/2”

27

1/2”311/2”

60

5/8”

1/8”

ins

711

P

Q

N** O**

889 851 679 75 967 1330

756

1125 116 3 698 1533 800

DESN 511633

OVERHEAD
CUPBOARD

MAX

MIN

Fig 2

* ELECTRIC AND GAS POWER FLUE MODELS ONLY

**POSITION FOR GAS SUPPLY PIPE TO MODULE

NOTE: Dimensions for Aga GC3 (3 Oven) are identical to GC (2-Oven).

For gas supply connections to Aga GC3 (3 Oven) model - See Fig. 5A.

7

INSTALLATION CLEARANCES OF COMBUSTIBLE CABINETS

ADJACENT TO RANGE (GC3 (3 OVEN) WITH MODULE SHOWN)

Fig 2A GC3 - Open Flue Model (with Module) DESN 512438

HOTPLATE

NA

TURAL GAS

R.H.F. L.H.R. R.H.R. L.H.F.

BURNER TYPE ULTRA RAPID RAPID SEMI-RAPID SEMI-RAPID

(WOK)

MAXIMUM HEAT 3.5 kW 3.1 kW 1.8 kW 1.8 kW
INPUT 12,000 Btu/hr 10,600 Btu/hr 6,150 Btu/hr 6,150 Btu/hr

INJECTOR MARKING 170 155 118 120

PRESSURE POINT POSITION: FRONT LH HOTPLATE INJECTOR
PRESSURE SETTING: 4” wg
BURNER IGNITION: H.T. SPARK

PROP

ANE

R.H.F. L.H.R. R.H.R. L.H.F.

BURNER TYPE ULTRA-RAPID RAPID SEMI-RAPID SEMI-RAPID

(WOK)

MAXIMUM HEAT 12,000 Btu/hr 10,600 Btu/hr 6.150 Btu/hr 6.150 Btu/hr
INPUT 3.5 kW 3.1 kW 1.8 kW 1.8 kW

(250g/h) (221g/h) (128g/h) (128g/h)
(0.5l/h) (0.43l/h) (0.26l/h) (0.26l/h)

INJECTOR MARKING 105 94 72 75
PRESSURE POINT POSITION: FRONT LH HOTPLATE INJECTOR
PRESSURE SETTING: 10” wg
BURNER IGNITION: H.T. SPARK

ELECTRIC GRILL & OVENS 240 VOLT 60 Hz SINGLE PHASE 30 AMP
GRILL ELEMENT - POWER RATING 2 x 1.05 kW

TOP OVEN - POWER RATING 1.5 kW
LOWER OVEN (FANNED CONVECTION) - 1.9 kW

TYPICAL SECTION VIEW OF BURNER FLAMES

TECHNICAL DATA

8

11/16”

15/16”

9/16”

7/8”

1/2”

7/16”

11mm

17.5 mm

24 mm

14 mm

22 mm

12.5 mm

FRH HOTPLATE BURNER

RLH HOTPLATE BURNER

RLH & FRH HOTPLATE BURNER

CAUTION: THIS INSTALLATION MUST CONFORM WITH LOCAL CODES OR, IN THE
ABSENCE OF LOCAL CODES WITH THE NATIONAL FUEL GAS CODE, ANSI Z223.I AND
NATIONAL ELECTRICAL CODE ANSI/NFPA 70 (IN CANADA CAN/CGA-B149) AND ONLY
USED IN A WELL VENTILATED SPACE, READ THESE INSTRUCTIONS BEFORE
INSTALLING OR USING THIS APPLIANCE.

PRIOR TO INSTALLATION, ENSURE THAT THE LOCAL DISTRIBUTION CONDITIONS
(NATURE OF GAS AND GAS PRESSURE) AND THE ADJUSTMENTS OF THE APPLIANCE
ARE COMPATIBLE.

THE GAS ADJUSTMENT CONDITIONS FOR THIS APPLIANCE ARE STATED ON THE DATA
PLATE WHICH IS SITUATED IN THE CENTRE VENT SLOT NEAR THE BASE OF THE
FRONT PLATE.

This appliance is not connected to a combustion products evacuation device. It shall be installed
and connected in accordance with current installation regulations. Particular attention shall be
given to the relevant requirements regarding ventilation.

It should be in accordance also with any relevant requirements of the Gas Region and Local
Authority.

The appliance and its individual gas shut off valve must be disconnected from the gas supply
piping system during any pressure testing of that system test pressure in excess of 1/2 psi (3.5
kPa).

The appliance must be isolated from the gas supply piping system by closing its individual
manual shut off valve during any pressure testing of the gas supply system at test pressures
equal to or less than 1/2 psi (3.5 kPa).

On completion test the gas installation for soundness and purge. Leak testing of the appliance
shall be conducted according to the manufacturers instructions.

NOTE: Use soapy water solution on new gas connections to ensure there are no gas leaks.

WARNING - ELECTRIC SHOCK HAZARD

It is the customers responsibility to contact a qualified electrical installer to make sure the
electrical installation is adequate and in conformance with National Electrical Code ANSI/FPA
70- latest edition, and all local codes and ordinances.

Take special care when cutting holes in walls or floor. Electrical wires may be behind the wall or
floor covering and could cause an electrical shock if you touch them.

Locate any electrical circuits that could be affected by the installation of this product and
disconnect power circuit.

Electrical ground is required on this appliance.
Do not have a fuse in the neutral or grounding circuit. A fuse in the neutral or grounding circuit

could result in electrical shock.
Do not use an extension lead with this appliance.
Check with a qualified electrician if you are not sure the appliance is properly grounded.
Failure to follow these instructions could result in death or serious injury.

INSTALLATION

9

Having ensured all space requirements and regulations have been satisfied for the combined
arrangement (Aga Cooker and Module), the build and installation is to proceed as follows:-

1. It is essential that a base or hearth on which both cooker and module stands should be
level and capable of supporting the total weight of both units.
Module weight = 129kgs (284 lbs)

2. Unpack and remove the Module from the pallet.

3. Remove top plate as follows:­a) Remove pan supports and all control knobs.

b) Remove four chrome buttons and the four top plate retaining screws (2 each side).
c) Remove left hand and centre shrouds from the control panel to gain access to the

fixing screws. Remove two screws from control panel (one from left hand hole and
one from centre hole). (See Fig. 3).

d) Pull top plate forwards slightly and lift up at front. Support top plate and disconnect

wiring to the two neons. Remove top plate.

e) Lay the top plate on its top face, suitably protected.

4. Remove hotplate as follows:­a) Remove burner heads and burner caps.

b) Remove all of the screws retaining hotplate burner trims (4 from Wok burner, 2 each

from the other three burners). (See Fig. 4).

c) Carefully remove burner trims and gaskets, taking care not to damage gaskets or

burner electrodes.
d) Disconnect earth wire from left hand control panel mounting bracket.
e) Remove hotplate casting.

5. First check that the power cable being used to supply the appliance is isolated from the
power supply.

Connect power cable to the terminal block at the rear of the cooker (See Electrical
Connections).

Sufficient cable should be available to allow the cooker to be removed for servicing.
a) Mark off appropriate position on wall for gas supply to cooker (See Fig. 2).

Dimensions N and O, (see also Fig. 5).

b) Isolate the gas supply and connect pipework, as required up to the position marks.
NOTE: For connecting gas supply to Aga GC3 (Three Oven Model), see Fig. 5A.
Check for gas soundness after connecting gas supply.

6. Position the cooker alongside the main Aga baseplate leaving 5/8” between the two
bases (See Fig. 6).

Check with a spirit level that the front plate is vertical and the ovens level. Shim under the
module base if necessary.

7. Check gas pressure and adjust regulators if required. (See Page 18).
NOTE: Use soapy water solution on new gas connections to ensure there are no gas

leaks.

8. Proceed with the main Aga build in accordance with normal practice until a check can be
made that the Module front plate and Aga front are the same height and that the distance
between the two units has been maintained. If not, adjustment should be made to the
Module position.

INSTALLATION - MODULE ONLY

10

9. Levelling of the Simmering Plate on the main cooker can be carried out with its top plate
in position and verified across the Module (See Fig. 7).

10. Complete the main cooker build and loosely screw down the top plate.

11. Apply tape (provided) to the underside of the lap strip on the Module top plate.

12. Replace module hotplate. Reassemble in reverse order (See section 4). Ensure burner
heads and burner caps are correctly located (See Fig. 8A, 8B and 8C) and electrodes are
not damaged.

13. Replace Module top plate as follows:­a) Support top plate at front and reconnect the wiring to the two neons.

b) Carefully lower the top plate into position taking care not to damage wires or neons.
c) Ensure holes for control spindles are aligned correctly, and replace 2 screws into

control panel.

d) Loosely screw the top plate down with 4 retaining screws.

14. Verify that the two top plates are level.

15. Secure handrails as shown on Instruction Sheet Page 26.

16. Finally tighten both top plates.

Commission the main Aga cooker, as stated in the relevant Installation Instructions and carry out
functional tests on each of the features on the Module (See Users Instructions).

11

12

REMOVE 2 FIXING SCREWS

(WOK BURNER ONLY)

Fig 3

Fig 4

DESN 511645

DESN 511646

OFF

13

Fig 5 - Gas Supply Connections

DESN 511647

(31

1/2”)

mm

mm

mm

mm

(2 3/8”)

(1”)

(22

1/4”)

Fig 5A - Aga GC3 (Three Oven Only) Gas Supply Connections (Approximate Positions)

NOTE: A special rubber grommet is
provided to fill-in the ‘knock-out’ hole
in the side panel. Pierce the centre of
the grommet and pass the 1/4” gas
supply pipe through it.

DESN 512449

Fig 7

DESN 511255

14

64mm

FROM TOP SURFACE OF THE AGA TO LUGS ON
FRONT PLATE OF MODULE

TOP PLATE

OF MODULE

REMOVED

(2 1/2”)

mm

Fig 6

DESN 511254

mm

(5/8”)

Fig 8A

DESN 511617

Fig. 8B

DESN 511618

Fig. 8C

DESN 511619

BURNER CAP

RETAINING LUGS

BURNER

CAP

BURNER

CAP

BURNER

RING

BURNER

HEAD

BURNER

HEAD

ELECTRODE

ELECTRODE

15

(WOK BURNER ONLY)