Aficio B205, B209, D007, D008 Diagram

B205/B209/D007/D008
SERVICE MANUAL
002531MIU
SERVICE MANUAL
B205/B209/D007/D008
SERVICE MANUAL
002531MIU
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© 2006 RICOH Corporation. All rights reserved.
WARNING
The Service Manual contains information regarding service techniques, procedures, processes and spare parts of office equipment distributed by Ricoh Corporation. Users of this manual should be either service trained or certified by successfully completing a Ricoh Technical Training Program.
Untrained and uncertified users utilizing information contained in this service manual to repair or modify Ricoh equipment risk personal injury, damage to property or loss of warranty protection.
Ricoh Corporation
LEGEND
PRODUCT CODE COMPANY
B205 DSm725 LD225 Aficio 3025 8025 B209 DSm730 LD230 Aficio 3030 8030 D007 DSm725e LD325 MP 2510 8025e D008 DSm730e LD330 MP 3010 8030e
GESTETNER LANIER RICOH SAVIN
DOCUMENTATION HISTORY
REV. NO. DAT E COMMENTS
*
1 10/2006 D007/D008 Addition
10/2005 Original Printing
B205/B209/D007/D008

TABLE OF CONTENTS

INSTALLATION
1. INSTALLATION ........................................................................... 1-1
1.1 INSTALLATION REQUIREMENTS ...........................................................1-1
1.1.1 ENVIRONMENT ...............................................................................1-1
1.1.2 MACHINE LEVEL .............................................................................1-1
1.1.3 MINIMUM SPACE REQUIREMENTS...............................................1-2
1.1.4 POWER REQUIREMENTS ..............................................................1-3
1.2 COPIER INSTALLATION ..........................................................................1-4
1.2.1 POWER SOCKETS FOR PERIPHERALS .......................................1-4
1.2.2 INSTALLATION FLOW CHART........................................................1-5
1.2.3 ACCESSORY CHECK......................................................................1-6
1.2.4 INSTALLATION PROCEDURE ........................................................1-7
Tapes and Retainers.............................................................................1-7
Developer .............................................................................................1-8
Toner Bottle ........................................................................................1-12
Emblem, Decals..................................................................................1-13
1.3 PAPER TRAY UNIT INSTALLATION ......................................................1-15
1.3.1 ACCESSORY CHECK....................................................................1-15
1.3.2 INSTALLATION PROCEDURE ......................................................1-16
1.4 LCT INSTALLATION ...............................................................................1-19
1.4.1 ACCESSORY CHECK....................................................................1-19
1.4.2 INSTALLATION PROCEDURE ......................................................1-20
1.5 ARDF INSTALLATION ............................................................................1-23
1.5.1 ACCESSORY CHECK....................................................................1-23
1.5.2 INSTALLATION PROCEDURE ......................................................1-24
1.6 INTERCHANGE UNIT INSTALLATION...................................................1-28
1.6.1 COMPONENT CHECK...................................................................1-28
1.6.2 INSTALLATION PROCEDURE ......................................................1-29
1.7 1-BIN TRAY UNIT INSTALLATION .........................................................1-31
1.7.1 COMPONENT CHECK...................................................................1-31
1.7.2 INSTALLATION PROCEDURE ......................................................1-32
1.8 SHIFT TRAY............................................................................................1-35
1.8.1 COMPONENT CHECK...................................................................1-35
1.8.2 INSTALLATION PROCEDURE ......................................................1-36
1.9 BY-PASS FEED UNIT INSTALLATION...................................................1-38
1.9.1 COMPONENTS CHECK ................................................................1-38
1.9.2 INSTALLATION PROCEDURE ......................................................1-39
1.10 DUPLEX UNIT INSTALLATION ............................................................1-41
1.10.1 ACCESSORY CHECK..................................................................1-41
1.10.2 INSTALLATION PROCEDURE ....................................................1-42
1.11 BRIDGE UNIT INSTALLATION .............................................................1-44
SM i B205/B209/D007/D008
1.11.1 ACCESSORY CHECK..................................................................1-44
1.11.2 INSTALLATION PROCEDURE ....................................................1-45
1.12 1000-SHEET FINISHER INSTALLATION .............................................1-47
1.12.1 ACCESSORY CHECK..................................................................1-47
1.12.2 INSTALLATION PROCEDURE ....................................................1-48
1.13 500-SHEET FINISHER (B442) INSTALLATION....................................1-51
1.13.1 ACCESSORY CHECK..................................................................1-51
1.13.2 INSTALLATION PROCEDURE ....................................................1-52
1.14 PLATEN COVER (B406) .......................................................................1-54
1.15 KEY COUNTER.....................................................................................1-55
1.16 OPTICS ANTI-CONDENSATION HEATER...........................................1-57
1.17 TRAY HEATER .....................................................................................1-58
1.18 TRAY HEATER (OPTIONAL PAPER TRAY UNIT) ...............................1-60
1.19 TRAY HEATER (OPTIONAL LCT) ........................................................1-63
1.20 COPY DATA SECURITY UNIT (B770)..................................................1-66
1.21 HDD (B773) ...........................................................................................1-68
1.22 DATA OVERWRITE SECURITY UNIT (B735) ......................................1-70
Before You Begin… ............................................................................1-70
Seal Check and Removal ...................................................................1-71
Installation...........................................................................................1-72
PREVENTIVE MAINTENANCE
2. PREVENTIVE MAINTENANCE SCHEDULE ............................... 2-1
2.1 PM TABLE.................................................................................................2-1
2.2 MAIN MOTOR DRIVE GEAR ....................................................................2-4
REPLACEMENT AND ADJUSTMENT
3. REPLACEMENT AND ADJUSTMENT ........................................ 3-1
3.1 SPECIAL TOOLS AND LUBRICANTS ................................................3-1
3.2 SPECIAL TOOLS ................................................................................3-1
3.3 LUBRICANTS............................................................................................3-1
3.4 GENERAL CAUTIONS..............................................................................3-2
3.4.1 PCU (PHOTOCONDUCTOR UNIT) .................................................3-2
3.4.2 TRANSFER ROLLER UNIT..............................................................3-2
3.4.3 SCANNER UNIT...............................................................................3-2
3.4.4 LASER UNIT.....................................................................................3-3
3.4.5 FUSING UNIT...................................................................................3-3
3.4.6 PAPER FEED...................................................................................3-3
3.4.7 OTHERS...........................................................................................3-3
3.5 SCANNER UNIT........................................................................................3-4
3.5.1 EXPOSURE GLASS.........................................................................3-4
3.5.2 SCANNER EXTERIOR/OPERATION PANEL ..................................3-5
3.5.3 LENS BLOCK ASSEMBLY...............................................................3-6
3.5.4 ORIGINAL SIZE SENSORS .............................................................3-7
B205/B209/D007/D008 ii SM
3.5.5 EXPOSURE LAMP ...........................................................................3-8
3.5.6 SCANNER MOTOR/LAMP STABILIZER..........................................3-9
3.5.7 SCANNER WIRES .........................................................................3-10
3.6 LASER UNIT ...........................................................................................3-13
3.6.1 CAUTION DECAL LOCATIONS.....................................................3-13
3.6.2 LASER UNIT...................................................................................3-14
3.6.3 POLYGON MIRROR MOTOR ........................................................3-15
3.6.4 LD UNIT..........................................................................................3-16
3.6.5 LASER SYNCHRONIZATION DETECTOR....................................3-17
3.7 PHOTOCONDUCTOR UNIT (PCU) ........................................................3-18
3.7.1 PCU REMOVAL..............................................................................3-18
3.7.2 PICK-OFF PAWLS .........................................................................3-19
3.7.3 OPC DRUM ....................................................................................3-20
3.7.4 CHARGE ROLLER, CLEANING ROLLER .....................................3-21
3.7.5 CLEANING BLADE.........................................................................3-22
3.7.6 DEVELOPER..................................................................................3-23
3.7.7 AFTER REPLACEMENT OF PCU COMPONENTS .......................3-27
3.8 TRANSFER UNIT....................................................................................3-28
3.8.1 TRANSFER ROLLER UNIT............................................................3-28
3.8.2 IMAGE DENSITY SENSOR............................................................3-29
3.9 FUSING/EXIT ..........................................................................................3-30
3.9.1 FUSING UNIT.................................................................................3-30
3.9.2 THERMISTORS..............................................................................3-30
3.9.3 THERMOSTATS.............................................................................3-31
3.9.4 HOT ROLLER AND FUSING LAMP ...............................................3-33
3.9.5 PRESSURE ROLLER/CLEANING ROLLER ..................................3-35
3.9.6 PAPER EXIT SENSOR/PAPER OVERFLOW SENSOR................3-36
3.10 PAPER FEED........................................................................................3-37
3.10.1 FEED ROLLER: TRAY 1 ..............................................................3-37
3.10.2 FEED ROLLER: TRAY 2 ..............................................................3-38
3.10.3 PAPER END SENSOR.................................................................3-39
3.10.4 PAPER TRAY LIFT MOTORS......................................................3-40
3.10.5 REGISTRATION CLUTCH ...........................................................3-41
3.10.6 PAPER FEED CLUTCHES...........................................................3-42
Lower Paper Feed Clutch ...................................................................3-42
Upper Paper Feed Clutch. ..................................................................3-42
3.10.7 RELAY CLUTCHES......................................................................3-43
3.10.8 PAPER SIZE DETECTOR............................................................3-44
3.10.9 REGISTRATION SENSOR...........................................................3-45
3.10.10 RELAY SENSORS .....................................................................3-46
Upper Relay Sensor............................................................................3-46
Lower Relay Sensor............................................................................3-46
3.10.11 DUST COLLECTION BOX..........................................................3-47
3.11 PCBS AND OTHER ITEMS...................................................................3-48
3.11.1 CONTROLLER BOARD ...............................................................3-48
3.11.2 NVRAM.........................................................................................3-49
3.11.3 SBCU BOARD ..............................................................................3-50
3.11.4 POWER PACK .............................................................................3-51
3.11.5 MAIN MOTOR ..............................................................................3-52
SM iii B205/B209/D007/D008
3.11.6 PSU ..............................................................................................3-53
3.11.7 IPU................................................................................................3-54
3.11.8 HDD..............................................................................................3-55
Important Notes About HDD Replacement .........................................3-56
3.12 COPY ADJUSTMENTS: PRINTING/SCANNING ..................................3-57
3.12.1 PRINTING.....................................................................................3-57
Registration - Leading Edge/Side-to-Side...........................................3-57
Blank Margin.......................................................................................3-58
Main Scan Magnification.....................................................................3-58
Parallelogram Image Adjustment ........................................................3-59
3.12.2 SCANNING...................................................................................3-60
Registration: Platen Mode...................................................................3-60
Magnification.......................................................................................3-60
Standard White Density Adjustment ...................................................3-61
3.12.3 ADF IMAGE ADJUSTMENT.........................................................3-62
Registration.........................................................................................3-62
Sub Scan Magnification ......................................................................3-62
3.12.4 TOUCH SCREEN CALIBRATION ................................................3-63
TROUBLESHOOTING
4. TROUBLESHOOTING ................................................................. 4-1
4.1 SERVICE CALL CONDITIONS .................................................................4-1
4.1.1 SUMMARY .......................................................................................4-1
4.1.2 SC CODE DESCRIPTIONS..............................................................4-2
4.2 SELF-DIAGNOSTIC MODE ....................................................................4-18
4.2.1 SELF-DIAGNOSTIC MODE AT POWER ON .................................4-18
4.2.2 DETAILED SELF-DIAGNOSTIC MODE .........................................4-19
Executing Detailed Self-Diagnosis ......................................................4-19
4.3 PAPER FEED TROUBLESHOOTING.....................................................4-21
4.4 SKEWED IMAGE ....................................................................................4-22
4.5 IMAGE PROBLEMS ................................................................................4-23
4.5.1 SKEWED, TRAPEZOID AND PARALLELOGRAM IMAGES..........4-23
Skewed Images ..................................................................................4-23
Trapezoid Images ...............................................................................4-23
Parallelogram Images .........................................................................4-24
4.5.2 CHECKING IMAGES WITH THE TRIMMING PATTERN...............4-25
4.5.3 CORRECTING THE IMAGES.........................................................4-26
Correcting Skewed Images.................................................................4-26
Correcting Trapezoid Images..............................................................4-29
Correcting Parallelogram Images........................................................4-30
4.6 ELECTRICAL COMPONENT DEFECTS.................................................4-31
4.6.1 SENSORS ......................................................................................4-31
4.6.2 SWITCHES.....................................................................................4-33
4.7 BLOWN FUSE CONDITIONS .................................................................4-34
B205/B209/D007/D008 iv SM
SERVICE TABLES
5. SERVICE TABLES....................................................................... 5-1
5.1 SERVICE PROGRAM MODE....................................................................5-1
5.1.1 SERVICE MODE LOCK/UNLOCK....................................................5-1
5.1.2 SERVICE PROGRAM MODE OPERATION.....................................5-2
Entering and Exiting SP mode ..............................................................5-2
SP Mode Button Summary ...................................................................5-3
Switching Between SP Mode and Copy Mode for Test Printing............5-4
Selecting the Program Number.............................................................5-4
5.1.3 SERVICE PROGRAM MODE TABLES ............................................5-5
SP1XXX: Feed......................................................................................5-6
SP2XXX: Drum ...................................................................................5-15
SP4-XXX: Scanner .............................................................................5-27
SP5XXX: Mode ...................................................................................5-38
SP6XXX: Peripherals..........................................................................5-73
SP7XXX: Data Log .............................................................................5-75
SP8-xxx: Data Log2 ............................................................................5-80
5.1.4 TEST PATTERN PRINTING (SP2902-3) .....................................5-114
5.1.5 INPUT CHECK .............................................................................5-115
Main Machine Input Check (SP5803) ...............................................5-115
ARDF Input Check (SP6007)............................................................5-118
Finisher Input Check (SP6117).........................................................5-119
5.1.6 OUTPUT CHECK .........................................................................5-121
Main Machine Output Check (SP5804).............................................5-121
ARDF Output Check (SP6008) .........................................................5-123
Finisher Output Check (SP6118) ......................................................5-123
5.1.7 SMC DATA LISTS (SP5990) ........................................................5-124
5.1.8 MEMORY ALL CLEAR (SP5801) .................................................5-125
5.1.9 APS OUTPUT DISPLAY (SP4301)...............................................5-126
5.1.10 DF APS SENSOR OUTPUT DISPLAY (SP6901).......................5-127
5.1.11 NIP BAND WIDTH MEASUREMENT (SP1109) .........................5-128
5.2 FIRMWARE UPDATE............................................................................5-129
5.3 SOFTWARE RESET .............................................................................5-130
5.4 SYSTEM SETTINGS AND COPY SETTING RESET............................5-130
5.4.1 SYSTEM SETTING RESET..........................................................5-130
5.4.2 COPIER SETTING RESET...........................................................5-131
5.5 USER TOOLS .......................................................................................5-132
5.5.1 HOW TO USE UP MODE.............................................................5-132
UP Mode Initial Screen: User Tools/Counter Display........................5-132
System Settings ................................................................................5-132
Copier/Document Server Features ...................................................5-132
Printer, Facsimile, Scanner Settings .................................................5-133
Inquiry ...............................................................................................5-133
Counter .............................................................................................5-134
5.6 LEDS .....................................................................................................5-135
Controller ..........................................................................................5-135
SBCU................................................................................................5-135
SM v B205/B209/D007/D008
5.7 DIP SWITCHES.....................................................................................5-135
Controller ..........................................................................................5-135
SBCU................................................................................................5-135
5.8 USING THE DEBUG LOG.....................................................................5-136
5.8.1 SWITCHING ON AND SETTING UP SAVE DEBUG LOG ...........5-136
5.8.2 RETRIEVING THE DEBUG LOG FROM THE HDD ....................5-140
5.8.3 RECORDING ERRORS MANUALLY ...........................................5-140
5.8.4 NEW DEBUG LOG CODES .........................................................5-141
SP5857-015 Copy SD Card-to-SD Card: Any Desired Key ..............5-141
SP5857-016 Create a File on HDD to Store a Log ...........................5-141
SP5857-017 Create a File on SD Card to Store a Log .....................5-141
5.9 UPLOADING/DOWNLOADING NVRAM DATA.....................................5-142
Rev. 07/15/2009
DETAILED DESCRIPTIONS
6. DETAILED DESCRIPTIONS ........................................................ 6-1
6.1 OVERVIEW ...............................................................................................6-1
6.1.1 MECHANICAL COMPONENTS........................................................6-1
6.1.2 PAPER PATH...................................................................................6-3
6.1.3 ELECTRICAL COMPONENT DESCRIPTIONS................................6-4
6.1.4 DRIVE LAYOUT ...............................................................................6-7
6.2 BOARD STRUCTURE...............................................................................6-8
6.2.1 OVERVIEW ......................................................................................6-8
6.2.2 CONTROLLER BOARD .................................................................6-10
6.3 COPY PROCESS....................................................................................6-13
6.4 SCANNING..............................................................................................6-15
6.4.1 OVERVIEW ....................................................................................6-15
6.4.2 SCANNER DRIVE ..........................................................................6-16
6.4.3 ORIGINAL SIZE DETECTION: PLATEN MODE ............................6-17
6.5 IMAGE PROCESSING ............................................................................6-19
6.5.1 OVERVIEW ....................................................................................6-19
6.5.2 SBU (SENSOR BOARD UNIT).......................................................6-20
6.5.3 AUTO IMAGE DENSITY.................................................................6-21
6.5.4 ORIGINAL TYPE SETTINGS .........................................................6-22
6.5.5 IPU (IMAGE PROCESSING UNIT).................................................6-23
Overview.............................................................................................6-23
Image Processing Path.......................................................................6-24
SP Modes for Each Image Processing Step .......................................6-25
Auto Shading ......................................................................................6-30
Pre-Filtering ........................................................................................6-30
Main Scan Magnification/Reduction....................................................6-30
Mirroring for ADF Mode ......................................................................6-30
Characteristic Detection......................................................................6-31
Filtering ...............................................................................................6-31
Background Erase ..............................................................................6-32
ID Gamma (g) Correction....................................................................6-32
Gradation Processing .........................................................................6-32
Line width correction ...........................................................................6-33
6.5.6 VIDEO CONTROL UNIT (GAVD) ...................................................6-34
B205/B209/D007/D008 vi SM
Fine Character and Image (FCI) .........................................................6-34
6.6 LASER EXPOSURE................................................................................6-35
6.6.1 OVERVIEW ....................................................................................6-35
6.6.2 AUTO POWER CONTROL (APC) ..................................................6-36
6.6.3 LD SAFETY SWITCH .....................................................................6-37
6.7 PHOTOCONDUCTOR UNIT (PCU) ........................................................6-38
6.7.1 OVERVIEW ....................................................................................6-38
6.7.2 DRIVE.............................................................................................6-39
6.8 DRUM CHARGE .....................................................................................6-40
6.8.1 OVERVIEW ....................................................................................6-40
6.8.1 CHARGE ROLLER VOLTAGE CORRECTION ..............................6-41
Correction for Environmental Conditions ............................................6-41
6.8.2 ID SENSOR PATTERN PRODUCTION TIMING............................6-42
6.8.3 DRUM CHARGE ROLLER CLEANING ..........................................6-43
6.9 DEVELOPMENT .....................................................................................6-44
6.9.1 OVERVIEW ....................................................................................6-44
6.9.2 DRIVE.............................................................................................6-45
6.9.3 DEVELOPER MIXING ....................................................................6-46
6.9.4 DEVELOPMENT BIAS ...................................................................6-47
6.9.5 TONER SUPPLY ............................................................................6-48
Toner bottle replenishment mechanism ..............................................6-48
Toner supply mechanism....................................................................6-49
6.9.6 TONER DENSITY CONTROL ........................................................6-50
Overview.............................................................................................6-50
Toner density sensor initial setting......................................................6-52
Toner density measurement ...............................................................6-52
Vsp/Vsg detection ...............................................................................6-52
Toner supply reference voltage (Vref) determination ..........................6-52
Toner supply determination ................................................................6-52
Toner Supply Motor On Time Determinations.....................................6-53
6.9.7 TONER SUPPLY IN ABNORMAL SENSOR CONDITIONS...........6-54
ID sensor ............................................................................................6-54
TD Sensor...........................................................................................6-54
6.9.8 TONER NEAR END/END DETECTION AND RECOVERY............6-54
Toner Near End Detection ..................................................................6-54
Toner Near End Recovery ..................................................................6-55
Toner End Detection ...........................................................................6-55
Toner End Recovery ...........................................................................6-55
6.10 DRUM CLEANING AND TONER RECYCLING.....................................6-56
6.10.1 DRUM CLEANING........................................................................6-56
6.10.2 TONER RECYCLING ...................................................................6-57
6.11 PAPER FEED........................................................................................6-58
6.11.1 OVERVIEW ..................................................................................6-58
6.11.2 PAPER FEED DRIVE MECHANISM ............................................6-59
6.11.3 PAPER FEED AND SEPARATION MECHANISM........................6-60
6.11.4 PAPER LIFT MECHANISM ..........................................................6-61
6.11.5 PAPER END DETECTION ...........................................................6-63
6.11.6 PAPER HEIGHT DETECTION .....................................................6-64
6.11.7 FEED PRESSURE ADJUSTMENT FOR PAPER SIZE................6-66
SM vii B205/B209/D007/D008
Overview.............................................................................................6-66
Paper Size Thresholds........................................................................6-66
Feed Pressure Adjustment .................................................................6-67
Effect of the Amount of Remaining Paper...........................................6-67
6.11.8 PAPER SIZE DETECTION...........................................................6-69
6.11.9 SPECIAL PAPER SETTING.........................................................6-70
6.11.10 SIDE AND END FENCES...........................................................6-71
Side Fences........................................................................................6-71
End Fence ..........................................................................................6-71
6.11.11 PAPER REGISTRATION............................................................6-72
6.12 IMAGE TRANSFER AND PAPER SEPARATION .................................6-73
6.12.1 OVERVIEW ..................................................................................6-73
6.12.2 IMAGE TRANSFER CURRENT TIMING......................................6-74
6.12.3 TRANSFER ROLLER CLEANING................................................6-75
6.12.4 PAPER SEPARATION MECHANISM...........................................6-76
6.13 IMAGE FUSING AND PAPER EXIT......................................................6-77
6.13.1 OVERVIEW ..................................................................................6-77
6.13.2 FUSING DRIVE AND RELEASE MECHANISM ...........................6-78
6.13.3 FUSING ENTRANCE GUIDE SHIFT MECHANISM .....................6-79
6.13.4 PRESSURE ROLLER...................................................................6-80
6.13.5 CLEANING MECHANISM ............................................................6-81
6.13.6 FUSING TEMPERATURE CONTROL..........................................6-82
Temperature Control...........................................................................6-82
Fusing Lamp Control...........................................................................6-83
6.13.7 OVERHEAT PROTECTION..........................................................6-84
6.13.8 PAPER EXIT.................................................................................6-85
6.14 ENERGY SAVER MODES ....................................................................6-86
6.14.1 OVERVIEW ..................................................................................6-86
6.14.2 ENERGY SAVER MODE..............................................................6-87
Entering the energy saver mode.........................................................6-87
What happens in energy saver mode .................................................6-87
Return to stand-by mode ....................................................................6-87
6.14.3 AUTO OFF MODE........................................................................6-88
Entering off stand-by and off modes ...................................................6-88
Off Stand-by mode..............................................................................6-88
Off Mode .............................................................................................6-88
Returning to stand-by mode................................................................6-88
SPECIFICATIONS
7. SPECIFICATIONS........................................................................ 7-1
7.1 SPECIFICATIONS.....................................................................................7-1
7.2 MACHINE CONFIGURATION ...................................................................7-4
7.2.1 SYSTEM COMPONENTS ................................................................7-4
7.2.2 OPTIONS TABLE .............................................................................7-6
Copier options.......................................................................................7-6
Fax option .............................................................................................7-6
Printer/scanner options .........................................................................7-6
B205/B209/D007/D008 viii SM
APPENDIX 1 (for B205/B209/D007/D008)
1. RSS (REMOTE SERVICE SYSTEM) ............................. Appendix-1
1.1 RSS SET UP .................................................................................Appendix-1
1.2 SP MODE SETTINGS ................................................................... Appendix-4
1.3 CHECKING ITEMS USING RSS ...................................................Appendix-4
1.3.1 READ ONLY ITEMS.............................................................Appendix-4
1.3.2 AUTO CALL AND READ ITEMS .......................................... Appendix-5
SC Calls................................................................................... Appendix-5
CC Manual Calls ......................................................................Appendix-5
CC Auto Call ............................................................................Appendix-6
Alarm Calls...............................................................................Appendix-6
1.3.3 READ AND WRITE ITEMS...................................................Appendix-7
1.3.4 EXECUTE ITEMS................................................................. Appendix-7
1.4 JAM HISTORY ..............................................................................Appendix-7
1.4.1 JAM CONDITION TABLE .....................................................Appendix-8
Copier ......................................................................................Appendix-8
Document Feeder ....................................................................Appendix-9
1.4.2 PAPER SIZE ........................................................................Appendix-9
1.5 OTHERS...................................................................................... Appendix-10
1.5.1 SC630 [RDS COMMUNICATION ERROR] ........................Appendix-10
1.5.2 PM PROCEDURE OR OTHER MAINTENANCE ...............Appendix-10
PAPER BANK B390
SEE SECTION B390 FOR DETAILED TABLE OF CONTENTS
LARGE CAPACITY TRAY B391
SEE SECTION B391 FOR DETAILED TABLE OF CONTENTS
1,000-SHEET FINISHER B408
SEE SECTION B408 FOR DETAILED TABLE OF CONTENTS
1-BIN TRAY UNIT B413
SEE SECTION B413 FOR DETAILED TABLE OF CONTENTS
DUPLEX UNIT B414
SEE SECTION B414 FOR DETAILED TABLE OF CONTENTS
SM ix B205/B209/D007/D008
BY-PASS TRAY B415
SEE SECTION B415 FOR DETAILED TABLE OF CONTENTS
INTERCHANGE UNIT B416
SEE SECTION B416 FOR DETAILED TABLE OF CONTENTS
BRIDGE UNIT B417
SEE SECTION B417 FOR DETAILED TABLE OF CONTENTS
500-SHEET FINISHER B442
SEE SECTION B442 FOR DETAILED TABLE OF CONTENTS
INTERNAL SHIFT SORT TRAY B459
SEE SECTION B459 FOR DETAILED TABLE OF CONTENTS
FAX OPTION B766
SEE SECTION B766 FOR DETAILED TABLE OF CONTENTS
PRINTER/SCANNER B767/PRINTER B846
SEE SECTION B767/B846 FOR DETAILED TABLE OF CONTENTS
DOCUMENT FEEDER B810
SEE SECTION B810 FOR DETAILED TABLE OF CONTENTS
PRINTER/SCANNER OPTION D318
SEE SECTION D318 FOR DETAILED TABLE OF CONTENTS
B205/B209/D007/D008 x SM
Conventions Used in this Manual
This manual uses several symbols.
Symbol What it means
 =
Refer to section number See Core Tech Manual for
details Screw Connector E-ring Clip ring Clamp
Lengthwise, SEF (Short Edge Feed)
Sideways, LEF (Long Edge Feed)
Cautions, Notes, etc.
The following headings provide special information:
WARNING
FAILURE TO OBEY WARNING INFORMATION COULD RESULT IN SERIOUS INJURY OR
DEATH
.
CAUTION
Obey these guidelines to ensure safe operation and prevent minor injuries.
Important
Obey these guidelines to avoid problems such as misfeeds, damage to originals, loss of valuable data and to prevent damage to the machine.
IMPORTANT
LWAYS OBEY THESE GUIDELINES TO AVOID SERIOUS PROBLEMS SUCH AS MISFEEDS,
A
DAMAGE TO ORIGINALS, LOSS OF VALUABLE DATA AND TO PREVENT DAMAGE TO THE MACHINE
NOTE: This information provides tips and advice about how to best service the
. BOLD IS ADDED FOR EMPHASIS.
machine.
IMPORTANT SAFETY NOTICES
REVENTION OF PHYSICAL INJURY
1. Before disassembling or assembling parts of the copier and peripherals, make sure that the copier power cord is unplugged.
2. The wall outlet should be near the copier and easily accessible.
3. If any adjustment or operation check has to be made with exterior covers off or open while the main switch is turned on, keep hands away from electrified or mechanically driven components.
4. If a job has started before the copier completes the warm-up or initializing period, keep hands away from the mechanical and electrical components because the starts making copies as soon as the warm-up period is completed.
5. The inside and the metal parts of the fusing unit become extremely hot while the copier is operating. Be careful to avoid touching those components with your bare hands.
6. Keep the machine away from flammable liquids, gases, and aerosols. A fire or an explosion might occur.
HEALTH SAFETY CONDITIONS
Toner is non-toxic, but if you get it in your eyes by accident, it may cause temporary eye discomfort. Try to remove with eye drops or flush with water as first aid. If unsuccessful, get medical attention.
SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL
1. Do not incinerate the toner cassettes. Toner dust may ignite suddenly when exposed to an open flame.
2. Dispose of toner cassettes in accordance with local regulations. (This is a non-toxic unit.)
3. Dispose of replaced parts in accordance with local regulations.
OBSERVANCE OF ELECTRICAL SAFETY STANDARDS
1. The copier and its peripherals must be installed and maintained by a customer service representative who has completed the training course on those models.
2. The NVRAM on the Controller board has a lithium battery which can explode if replaced incorrectly. Replace the NVRAM only with an identical one. Do not recharge or burn this battery. Used NVRAM must be handled in accordance with local regulations.
3. The danger of explosion exists if batteries on the FCU, MBU and JBIG are incorrectly replaced. Replace only with the same or an equivalent type recommended by the manufacturer. Discard used batteries in accordance with the manufacturer’s instructions.
LASER SAFETY
The Center for Devices and Radiological Health (CDRH) prohibits the repair of laser-based optical units in the field. The optical housing unit can only be repaired in a factory or at a location with the requisite equipment. The laser subsystem is replaceable in the field by a qualified Customer Engineer. The laser chassis is not repairable in the field. Customer engineers are therefore directed to return all chassis and laser subsystems to the factory or service depot when replacement of the optical subsystem is required.
WARNING
Use of controls, or adjustment, or performance of procedures other than those specified in this manual may result in hazardous radiation exposure.
WARNING FOR LASER UNIT
WARNING: Turn off the main switch before attempting any of the
procedures in the Laser Unit section. Laser beams can seriously damage your eyes.
CAUTION MARKING:
LASER-4.WMF
Safety Precautions for This Machine
Before moving the mainframe:
Disconnect all peripheral units (finisher, LCT, etc.) from the mainframe.
Pull the slide handles out of the mainframe and use them to lift the mainframe.
INSTALLATION
DOCUMENT FEEDER B810 FAX OPTION B766
PREVENTIVE MAINTENANCE PAPER BANK B390
REPLACEMENT AND ADJUSTMENT LARGE CAPACITY TRAY B391
TROUBLESHOOTING
1,000-SHEET FINISHER B408 500-SHEET FINISHER B442
PRINTER/SCANNER B767/B846 PRINTER/SCANNER D318
TAB
POSITION 1
TAB
POSITION 2
TAB
POSITION 3
TAB
POSITION 4
SERVICE TABLES
DUPLEX UNIT B414 INTERCHANGE UNIT B416
DETAILED DESCRIPTIONS BY-PASS TRAY B415
SPECIFICATIONS 1-BIN TRAY UNIT B413
APPENDIX
BRIDGE UNIT B417 INTERNAL SHIFT SORT TRAY B459
TAB
POSITION 5
TAB
POSITION 6
TAB
POSITION 7
TAB
POSITION 8

INSTALLATION

REVISION HISTORY
Page Date Added/Updated/New
70 ~ 73 06/22/2006 Updated Information – Data Overwrite Security Unit 72 11/11/2005 Updated Information – Data Overwrite Security Unit
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