Recommended: 15°C to 25°C (59°F to 77°F)
Possible: 10°C to 32°C (50°F to 90°F)
2. Humidity Range:
15% to 80% RH (27°C 80%, 32°C 54%)
3. Ambient Illumination: Less than 1,500 lux (do not expose to direct sunlight or
strong light.)
4. Ventilation: Room air should turn over at least 3 times per hour
5. Ambient Dust: Less than 0.10 mg/m3
Humidity
80%
54%
Operation range
15%
Installation
10°C
(50°F)
27°C
(80.6°F)
32°C
(89.6°F)
Temperature
B064I502.WMF
6. If the place of installation is air-conditioned or heated, do not place the machine
where it will be:
1) Subjected to sudden temperature changes
2) Directly exposed to cool air from an air-conditioner
3) Directly exposed to heat from a heater
SM 1-1 B064 Series/B140 Series/G126
Page 36
INSTALLATION REQUIREMENTS
7. Do not place the machine where it will be exposed to corrosive gases.
8. Do not install the machine at any location over 2,000 m (6,500 feet) above sea
level.
9. Place the copier on a strong and level base with the front and back of the
machine within ±5 mm (0.2") of level.
10. Do not place the machine where it may be subjected to strong vibrations.
11. Do not connect the machine to a power source shared with another electrical
appliance.
12. The machine can generate a an electromagnetic field which could interfere with
radio or television reception.
1.1.2 MACHINE LEVEL
1. Front to back:
2. Right to left:
Within ±5 mm (0.2") of level
Within ±5 mm (0.2") of level
The machine legs may be screwed up or down in order to level the machine. Set a
carpenter’s level on the exposure glass.
B064 Series/B140 Series/G126 1-2 SM
Page 37
INSTALLATION REQUIREMENTS
1.1.3 MINIMUM SPACE REQUIREMENTS
Place the copier near the power source, providing minimum clearance as shown
below. The same amount of clearance is necessary when optional peripheral
devices are installed.
100 mm (4") Left
50 mm (2") Back
700 mm (27.6") Front
Installation
40 mm (1.6") Right
B064I001.WMF
SM 1-3 B064 Series/B140 Series/G126
Page 38
INSTALLATION REQUIREMENTS
1.1.4 DIMENSIONS
B064 Series
480 mm (18.9")
425 mm (16.7")
1,098 mm (43.2")
1,014 mm (39.9")
620 mm (24.4")
90 mm (3.5")
1,165 mm (45.9")
690 mm (27.2")734 mm (28.9")
314 mm (12.4")
B064I003.WMF
750 mm (29.5")
458 mm (18")
B064I002.WMF
B064 Series/B140 Series/G126 1-4 SM
Page 39
INSTALLATION REQUIREMENTS
B140 Series
480 mm (18.9")
Installation
425 mm (16.7")
1,098 mm (43.2")
1,014 mm (39.9")
620 mm (24.4")
90 mm (3.5")
734 mm (28.9")
177 mm (6.9")
690 mm (27.2")
1,165 mm (45.9")
314 mm (12.4")
B064I140.WMF
750 mm (29.5")
458 mm (18")
B064I002.WMF
SM 1-5 B064 Series/B140 Series/G126
Page 40
INSTALLATION REQUIREMENTS
1.1.5 POWER REQUIREMENTS
CAUTION
1. Make sure that the wall outlet is near the main machine and easily
accessible. Make sure the plug is firmly inserted in the outlet.
2. Avoid multi-wiring.
3. Be sure to ground the machine.
4. Never set anything on the power cord.
North America 120 V, 60 Hz: 20 A or more Input voltage level
Europe/Asia 220 V ~ 240 V, 50 Hz/60 Hz: 10 A or more
Taiwan 110V, 60 Hz, 20A or more
Permissible voltage fluctuation
±10%
CAUTION
Never turn off the main power switch when the power LED is lit or flashing.
To avoid damaging the hard disk or memory, press the operation power
switch to switch the power off, wait for the power LED to go off, and then
switch the main power switch off.
The Main Power LED () lights or flashes at the following times:
• While the platen cover or ADF is open
• While the main machine is communicating with the network server
• While the machine is accessing the hard disk or memory when reading or
writing data.
There are two power switches on the machine:
• Main Power Switch.
Located on the front left corner of the machine and covered by a plastic cover.
This switch should always remain on unless the machine is being serviced.
• Operation Power Switch.
Located on the right side of the operation panel. This is the switch normally used
by the customer to power the machine on and off.
B064 Series/B140 Series/G126 1-6 SM
Page 41
MAIN MACHINE (B064 SERIES/B140 SERIES)
1.2 MAIN MACHINE (B064 SERIES/B140 SERIES)
1.2.1 ACCESSORY CHECK
Check the accessories and their quantities against this list:
Description Q’ty
1. Model Name Decal (-29 Only) ............................................... 1
To avoid serious injury, do not connect the power plug to the machine until
you are instructed to do so.
[C]
[A]
[D]
[B]
B064I404.WMF
B140I403.WMF
1. Unpack the machine and remove all the wrapping.
2. Remove all filament tape from the front [A] of the machine.
NOTE: Ensure that you save the “Birth Certificate” document that is located on
the platen glass. This document lists the machine serial, ROM version,
and original setup adjustments. Keep this document either near/in the
machine, or in another safe location.
3. Open the lower tray [B] and remove the operating instructions holder and foot
risers.
4. Open the ADF feed cover and remove the tape and retainer [C].
5. Remove the tape from the back [D] of the machine.
NOTE: Save the filament tape and shipping retainers to prepare the machine
for shipping in the future.
B064 Series/B140 Series/G126 1-8 SM
Page 43
MAIN MACHINE (B064 SERIES/B140 SERIES)
6. Raise the ADF and remove all the tape
and shipping retainers around the
exposure glass [A] and operation
[B]
panel.
7. Remove the shipping retaining sheet
[B] under the white pad.
[A]
B064I005.WMF
[C]
8. Open the front door, open the toner
bottle holder [C], then remove all tape
and shipping retainers.
Installation
9. Remove the PCU inner cover [D] ( x
2) and disconnect the fan motor [E]
( x 1).
B064I007.WMF
[E]
[D]
B064I008.WMF
SM 1-9 B064 Series/B140 Series/G126
Page 44
MAIN MACHINE (B064 SERIES/B140 SERIES)
10. Lower the transfer unit by turning its
knob [A].
11. Remove the bracket [B], and the red
tag from the transfer belt ( x 1).
12. Remove the pin [C], and the red tag
from the cleaning plate.
[C]
[B]
[A]
B140I009.WMF
13. Open the tandem tray (top paper tray)
and remove the metal retainer
bracket [D] ( x 1), wire, and red tag.
Remove and save any kit or other
packaged materials stored in
remaining paper trays
Connecting the ADF
Connect the ADF plug [A] to the
connector on the back of the
machine.
[D]
B064I401.WMF
[A]
B064I405.WMF
B064 Series/B140 Series/G126 1-10 SM
Page 45
MAIN MACHINE (B064 SERIES/B140 SERIES)
Rev. 12/2004
Removing and Filling the Development Unit
IMPORTANT: Before you begin, remove the toner bottle if it is installed. Note, if
⇒
the toner bottle is in the machine when you do this procedure, the
toner bottle holder can be damaged.
1. Remove shutter cover [A] of the toner
supply unit ( x 1).
2. Remove the lock screw [B] from the toner
bottle open/close bracket.
3. Make sure that the shipping tape at [C]
has been removed.
4. Pull the toner bottle holder out and swing
the toner bottle holder to the right.
NOTE: After re-installation, the tab [D]
should be behind the stay and
its pin below should be in the
open track below.
5. Remove the face plate [E] of the
development unit (knob x 1, x 2).
[A]
[C]
[D]
Installation
[B]
B064I300.WMF
6. Disconnect the development unit [F]
( x 2).
NOTE: If the LCT is installed, you may
need to disconnect it so the front
door can open far enough to
allow removal of the development
unit.
7. Close the supply pipe shutter [G], and
then while allowing the development unit
[H] to slip to the right, slowly pull it out of
the machine.
[H]
[E]
B064I302.WMF
[G]
[F]
B064I303.WMF
SM 1-11 B064 Series/B140 Series/G126
Page 46
MAIN MACHINE (B064 SERIES/B140 SERIES)
Rev. 12/2004
8. Remove the toner hopper [A] ( x
2).
[A]
[B]
9. Rotate the toner hopper [B] slightly
10° to 20° as you slide it up to
remove it.
B064I304.WMF
10. While turning the knob [C] slowly,
pour in one pack of developer [D]
[D]
from one end of the development
unit to the other.
11. Make sure that the developer is
evenly distributed. Note the
developer lot number printed on the
[C]
top edge of the bag. You will need
the lot number when you execute
SP2963 (Installation Mode).
12. Assembly the developer unit then
re-install it in the machine.
13. Follow the instructions printed on
the inside of the front door to install
the toner bottle.
NOTE: If the door does not close,
make sure that the pipe line
shutter is rotated down.
(See Step 7 above.)
14. Follow steps 1 through 5 for Re-installing the Development Unit ( 1-13).
⇒
15. Reattach all the parts you removed in Steps 1-4 of this procedure.
IMPORTANT: Make sure the tab [D] (See step 4) is behind the stay and the
lower pin is inside the track.
B064I305.WMF
B064 Series/B140 Series/G126 1-12 SM
Page 47
Rev. 12/2004
MAIN MACHINE (B064 SERIES/B140 SERIES)
Re-installing the Development Unit
⇒
[B][C]
[A]
B064I310.WMF
1. Push the development unit all the way to the right.
2. Continue to hold the unit to the right and push it into the machine.
Installation
IMPORTANT: Make sure the pin [A] goes into the left side of the hole in the
development unit plate.
3. Push the development unit all the way in, so that the development unit plate
touches the mainframe plate [B].
IMPORTANT: Make sure you can see the small pin [C] in front of the plate. If
you cannot move the development unit plate behind the small
pin, turn the front gear of the unit to the left, and try again.
4. Push the development unit to the left, until it contacts the PCU.
5. Make sure the pipeline shutter is rotated down to the open position.
SM 1-13 B064 Series/B140 Series/G126
Page 48
MAIN MACHINE (B064 SERIES/B140 SERIES)
Initializing the Drum Settings (B064 Series)
After switching on the machine, you must execute SP2963 (Installation Mode)
within 60 seconds to 1) Initialize the developer and force toner supply to the
development unit, and 2) Initialize the auto process control settings.
• SP2963 must be executed before sample copying or test printing.
• If you do not press “Execute” in Step 2 in the following procedure within 60
seconds after the machine is switched on, the auto process control features
(potential sensor calibration, Vsg, Vref, etc.) will not initialize correctly.
• If the machine starts the auto process control routine before you have a chance
to press Execute, switch the machine off and try again.
1. Connect the power cord.
2. Within one minute, before the auto process control settings initialize, execute
SP2963.
• Press Clear Modes .
• On the operation panel keypad, press .
• Hold down Clear/Stop for more than 3 seconds.
• Press “Copy SP” on the touch-panel.
• Press .
• Press Enter .
• Enter the Developer Lot No. with the key display, then press “Execute”.
About four minutes is required to initialize toner supply and the auto process
control settings.
3. Press “Exit” to leave the SP mode.
4. Attach the appropriate decals (provided) to the paper trays.
5. Check copy quality and machine operation.
NOTE: At installation, use SP2963 to enter the lot number, initialize the
developer, and to force toner supply to the toner hopper. After replacing
developer in a machine that has already been installed, do not use
SP2963; execute SP2801 (TD Sensor Initial Setting) instead to enter
the lot number and initialize the TD sensor. ( 3.7.4)
B064 Series/B140 Series/G126 1-14 SM
Page 49
MAIN MACHINE (B064 SERIES/B140 SERIES)
Initializing the Drum Settings (B140 Series)
You must do SP2963 (Installation Mode) to 1) Initialize the developer and do a
forced toner supply to the development unit, and 2) Initialize the auto process
control settings.
• You must open the front door before you switch the machine on. If you do this,
the machine does not do the short automatic process control procedure, which is
usually done after the machine power is turned on.
• SP2963 must be done before you do sample copying or test printing.
• If you do not press “Execute” in Step 6, the auto process control items (potential
sensor calibration, Vsg, Vref, etc.) will not initialize correctly.
1. Open the front door.
2. Connect the power cord.
3. Turn the main power switch on.
4. Go into the SP mode.
• Push Clear Modes .
• On the operation panel keypad, push .
• Hold down Clear/Stop for more than 3 seconds.
Installation
5. Close the front door.
6. Do SP2963.
• On the operation panel keypad, push .
• Press “Execute”.
• Input the Developer Lot No. with the key display, then press “Execute”.
Approximately four minutes is necessary to initialize toner supply and the auto
process control settings.
7. Press “Exit” to go out of the SP mode.
8. Attach the applicable decals (supplied with the machine) to the paper trays.
9. Check the copy quality and machine operation.
Important
• At installation, use SP2963 to enter the lot number, initialize the developer,
and to force toner supply to the toner hopper.
• After you replace developer in a machine that has been already installed, do
not use SP2963; use SP2801 (TD Sensor Initial Setting) instead to enter the
lot number and initialize the TD sensor. ( 3.7.4)
SM 1-15 B064 Series/B140 Series/G126
Page 50
MAIN MACHINE (B064 SERIES/B140 SERIES)
Tandem Tray
Before shipping the machine, the tandem tray is set for A4 or LT LEF and must be
adjusted if the customer wants to use the tandem tray for another paper size.
Feed Station Allowed Size
Tandem Tray (Tray 1) A4 LEF, LT LEF
1. Open the front cover.
2. Completely pull out the tandem feed
tray [A] so that the right tandem tray
[B]
[B] separates from the left tandem
tray.
3. Remove the right tandem inner cover
[C].
4. Re-position the side fences [D] ( x
2). The outer slot position is used
when loading A4 size paper.
5. Re-install the right tandem inner
cover [C].
[A]
B064I564.WMF
[D]
[C]
B064I565.WMF
B064 Series/B140 Series/G126 1-16 SM
Page 51
MAIN MACHINE (B064 SERIES/B140 SERIES)
6. Remove the tray cover [A] ( x 2).
7. Remove the motor cover [B] ( x 4).
8. Re-position the side fences [C] ( x 8).
The outer slot position is used when
loading A4 size paper.
9. Re-install the motor cover and the tray
cover.
[B]
[C]
[A]
B064I566.WMF
Installation
10. Remove the rear bottom plate [D]
( x 1).
11. Re-position the return position sensor
bracket [E] ( x 1). To use the paper
tray for A4 size, put the screw in the
left hole as shown. (For LT size, the
screw should be placed on the right.)
12. Re-install the rear bottom plate.
13. Change the paper size using SP5959001 (Paper Size – Tray 1). For details,
see SP5959 in section “5. Service
Tables”.
B064I523.WMF
[D]
[E]
B064I024.WMF
SM 1-17 B064 Series/B140 Series/G126
Page 52
MAIN MACHINE (B064 SERIES/B140 SERIES)
Machine Level
1. Set a stand [A] at each corner of the
machine.
2. Place a level on the exposure glass
and use a wrench to turn each nut [B]
and level the machine to ±5 mm of the
horizontal.
3. Check the machine operation. With the
[B]
customer, determine the best place to
attach the cleaning reminder decal.
POST-INSTALL:
1. Date/Time Setting
Use the User Tools menu to set the
current date and time.
• On the operation panel, press the User Tools key.
• On the touch-panel, press “System Settings”.
• Press the “Timer Setting” tab.
• Press “Set Date” the enter the date.
• Press “Set Time” to enter the time.
SP Codes
SP5812-001~002
SP5841-001
SP7825 (B064 Series Only) Total Counter Reset
Service Telephone
Number Settings
Supply Name Setting –
Toner Name Setting:
Black
[A]
B064I010.WMF
Execute this SP and enter the
contact numbers of the custom
engineer. These are the
numbers displayed when a
service call is issued.
This name appears when the
user presses the Inquiry on the
User Tools screen.
Execute after installation and
after making all test copies to
reset the electronic counter
total.
2. Set up paper trays, per customer preference. (See Operator Guide “General
Settings” for information.)
3. Turn on paper Double Count. Access Special Service Mode (SSP). Locate
SP5104. Set to “1” (on). Exit SSP mode.
4. Fill out “New Equipment Condition Report” and fax form to phone number
indicated.
B064 Series/B140 Series/G126 1-18 SM
Page 53
A3/DLT FEEDER KIT (B475)
1.3 A3/DLT FEEDER KIT (B475)
1.3.1 ACCESSORY CHECK
Check the accessories and their quantities against this list:
Switch the machine off and unplug the machine before starting the
following procedure.
1. Draw out the tandem tray completely
to separate the left and right sides of
the tray, then remove the front cover
[A] ( x 2).
2. Push in the right tandem tray [B].
B475I707.WMF
[B]
[A]
3. Remove the left tandem tray [C]
( x 5). Save these screws.
[C]
B475I708.WMF
B064 Series/B140 Series/G126 1-20 SM
Page 55
A3/DLT FEEDER KIT (B475)
4. Remove the right tandem tray [A] ( x
2). Save these screws.
5. Connect the short connector [B] to the
left tandem tray terminal [C].
[A]
Installation
B475I709.WMF
6. Remove the stay [D] ( x 2) and reinstall it.
7. Attach the A3/DLT tray [E], using the
screws removed earlier.
8. Re-install the front cover.
9. Switch the machine on, enter the SP
mode and select the paper size for
Tray 1 with SP5959-001 (Paper Size –
Tray 1) For details, see SP5959 in
section “5. Service Tables”.
10. Attach the appropriate decal for the
selected paper size.
[C]
[B]
B475I201.WMF
[D]
[E]
B475I202.WMF
SM 1-21 B064 Series/B140 Series/G126
Page 56
LCT (B473)
1.4 LCT (B473)
1.4.1 ACCESSORY CHECK
Check the accessories and their quantities against this list:
Description Q’ty
1. Flat-head shoulder screw - M4 x 6......................................... 1
5. Paper Set Decal..................................................................... 1
B064 Series/B140 Series/G126 1-22 SM
Page 57
LCT (B473)
1.4.2 INSTALLATION PROCEDURE
Removing Tape
[B]
[A]
Installation
[C]
B473I001.WMF
B473I002.WMF
1. Remove the filament tape from the body [A] and top cover [B] of the LCT.
2. Remove the tape under the lid [C] of the LCT.
SM 1-23 B064 Series/B140 Series/G126
Page 58
LCT (B473)
Preparing the Main Machine
CAUTION
Switch the machine off and unplug the machine before starting the
following procedure.
1. Remove the LCT installation cover
[A] from the right side of the
machine. ( x 2).
2. Save the screw on the left [B]. You
will need it to install the LCT.
3. Remove the LCT connector cover
[C] (x 1) and the covers over the
holes for the docking pins [D]. (x 3)
[C]
Installing the LCT
1. Insert the two upper docking pins
(grooved) [A] into the upper slots
and the lower docking pin [B] into
the lower slot.
[D]
[A]
[A]
[B]
B473I003.WMF
[B]
B473I004.WMF
B064 Series/B140 Series/G126 1-24 SM
Page 59
LCT (B473)
[D]
[C]
Installation
[B][A]
2. Align the holes on the side of the LCT
[A] with the docking pins on the side of
the machine [B], then slowly push the
LCT onto the pins.
NOTE: The release button [C] is used
to unlock the LCT so it can be
disconnected from the machine.
3. Connect the plug [D] of the LCT power
cord to the side of the machine.
4. Insert the flat-head shoulder screw [E]
into the hole and fasten it to lock the
release lever in place.
For easier access to the hole for the
screw [E], you can remove the right
panel [F] ( x 2).
B473I005.WMF
[E]
[F]
B473I006.WMF
5. Switch the machine on and execute
SP5959 005 (Paper Size – Tray 4
(LCT) to select the paper size. For
details, see SP5959 in section “5.
Service Tables.”
SM 1-25 B064 Series/B140 Series/G126
Page 60
LG/B4 FEEDER KIT (B474)
1.5 LG/B4 FEEDER KIT (B474)
1.5.1 ACCESSORY CHECK
Check the accessories and their quantities against this list:
Description Q’ty
1. Tapping screws - M4 x 8........................................................ 4
2. Tapping hex screws - M4 x 8 ................................................. 6
2. Lower the LCT tray. Cover the near end
sensor [A], then press the tray down
button [B] to lower the tray bottom plate.
Installation
CAUTION
Switch the machine off and unplug the machine before starting the
following procedure.
3. Disconnect the LCT from the machine
( 1.4.2).
4. Remove the LCT upper cover [C].
[B]
B474I507.WMF
[C]
B474I504.WMF
SM 1-27 B064 Series/B140 Series/G126
Page 62
LG/B4 FEEDER KIT (B474)
5. Remove the LCT cover [A] ( x 1).
6. Remove the right stay [B] and reattach it below ( x 2).
7. Remove the right cover [C] ( x 2).
8. Attach the front bracket [D] with the
beveled corner down ( x 2).
NOTE: If the brackets are difficult to
install, raise the bottom plate with
your hand.
9. Attach the rear bracket [E] with the
beveled corner down ( x 2).
10. Attach the bottom plate extension [F]
with the hex nuts ( x 4).
[B]
[C]
B474I001.WMF
[E]
[A]
[F]
[D]
B474I502.WMF
11. Align the positioning pin [G].
12. Attach the B4/LG frame [H] with the
hex nuts ( x 2).
[G]
The kit is set for B4. If you need to
change the paper size to LG, do the
following steps.
[H]
B064 Series/B140 Series/G126 1-28 SM
B474I553.WMF
Page 63
LG/B4 FEEDER KIT (B474)
13. Move the front side fence [A] to the LG
position and fasten ( x 1).
14. Move the rear side fence [B] to the LG
position and fasten ( x 1).
15. Change the position of the lower limit
sensor [C] ( x 1).
16. Attach the harness (not shown) to the
back of the plate and secure the
sensor connector wire.
[A]
[B]
B474I555.WMF
Installation
17. Attach the LCT cover [D] provided with
the kit ( x 1).
18. Re-attach the right cover [E] ( x 2).
19. Connect the LCT to the machine
( 1.4.2).
20. Switch the machine on, enter the SP
mode, then use SP5959 005 (Paper
Size – Tray 4 (LCT) to select the new
paper size. For details, see SP5959 in
section “5. Service Tables”.
[E]
[C]
B474I508.WMF
[D]
B474I506.WMF
SM 1-29 B064 Series/B140 Series/G126
Page 64
3000-SHEET FINISHERS (B468/B469/B674)
1.6 3000-SHEET FINISHERS (B468/B469/B674)
1.6.1 ACCESSORY CHECK
Check the accessories and their quantities against this list:
This section describes the common installation instructions for these finishers:
• B468 Booklet Finisher, which can do punching, shifting, stapling, and saddle-
stitching with staples. The booklet finisher can be used with the B064 Series.
• B469 Finisher, which can do punching, shifting, and stapling but with no saddle-
stitching unit.
• B674 Booklet Finisher, which can do punching, shifting, stapling, and saddle-
stitching with staples. The booklet finisher can be used with the B140 Series.
NOTE: Differences in the installation procedures are denoted “B468” or “B469” or
“B674”.
Removing Tapes and Retainers
Installation
B468 (B064 Series)
B674 (B140 Series)
B468I001.WMF
B469 (B064 Series/B140 Series)
B469I001.WMF
SM 1-31 B064 Series/B140 Series/G126
Page 66
3000-SHEET FINISHERS (B468/B469/B674)
[A]
B468I002.WMF
1. Unpack the machine and remove all the wrapping.
2. Remove all filament tape and shipping retainers from the front of the finisher.
3. Open the front door [A] and remove all the tape and shipping retainers from
inside the finisher.
B064 Series/B140 Series/G126 1-32 SM
Page 67
3000-SHEET FINISHERS (B468/B469/B674)
Installation
CAUTION
Switch the machine off and unplug the machine before starting the
following procedure.
[B]
[C]
[A]
B468I003.WMF
1. Install the front [A] and rear [B] joint brackets ( x 2 each, M4x 14).
2. Install the ground plate [C] ( x 2, M3 x 6).
Installation
SM 1-33 B064 Series/B140 Series/G126
Page 68
3000-SHEET FINISHERS (B468/B469/B674)
[A]
[E]
[C]
[D]
[B]
B468I004.WMF
3. Peel the cover tape from the sponge cushion [A], then install it in the upper slot.
NOTE: If you will also install the cover interposer tray, do not attach the
cushion here. Attach it to the cover interposer tray. The cover
interposer tray must be installed on the finisher before you attach the
finisher and tray to the main machine.
4. Align the brackets [B] with the slots in the finisher.
5. Slowly and carefully, to avoid bending the entrance guide plates of the finisher,
push the finisher against the side of the machine until the brackets enter the
slots.
6. Using the screw [C] removed above, secure the lock lever [D] ( x 1).
7. Connect the plug [E] of the finisher power cord to the connector on the
machine.
CAUTION
Always move the finisher slowly to avoid bending the entrance guide
plates. Bent guide plates could interfere with paper transport from the
machine to the finisher.
B064 Series/B140 Series/G126 1-34 SM
Page 69
3000-SHEET FINISHERS (B468/B469/B674)
[B]
[C]
[A]
B468I005.WMF
[D]
B468/B674
Installation
[F]
B469
[E]
B468 (B064 Series)
B674 (B140 Series)
1. Install the lower output tray [A] ( x 2).
NOTE: Only the lower output tray has a movable support tray [B].
2. Install the upper output tray [C] ( x 2).
3. Attach the staple position decal [D] to the ADF.
B469 (B064 Series/B140 Series)
1. Install the output tray [E] ( x 2).
2. Attach the staple position decal [F].
B469I005.WMF
SM 1-35 B064 Series/B140 Series/G126
Page 70
3000-SHEET FINISHERS (B468/B469/B674)
Rev. 05/2005
Selecting the Staple Supply Name
Enter the SP mode and execute the following information.
5841*
Supply Name Setting
005
(B065
006
(B065)
011
(B140
Series)
021
(B140
Series)
Staple Std
Staple Bind
Staple Std
Staple Bind
These names appear when the user presses the “Inquiry”
button on the initial User Tools screen.
Enter the name of the staples in use for normal stapling
(not booklet stapling). This setting should be done for the
B468, B469, and B674.
Enter the name of the staples in use for booklet stapling
(saddle-stitching). This setting is required only for the
B468 and B674
Enter the name of the staples in use for normal stapling
(not booklet stapling). This setting should be done for the
B468, B469, and B674.
Enter the name of the staples in use for booklet stapling
(saddle-stitching). This setting is required only for the
B468 and B674
Enabling Booklet Binding
To enable booklet binding, you must select the ‘center stapling’ position.
1. Press the User Tools key.
2. Touch “Copier/Document Server Features”.
3. Touch the “Input/Output” tab, then access “Select Stapling Position”.
4. Touch any “Stapling Position” button and touch the center stapling symbol.
5. Exit the User Tools mode. Specify the number of copies, touch the center
stapling symbol on the operation panel, then start the print job.
These SP adjustments are available but not required at installation.
SP6902
SP6120
Fold Position
Adjustment
Staple Jogger
Adjustment
Use this SP to fine adjust the fold and staple positions if they
are not aligned correctly. See “5. Service Tables”.
Allows fine adjustment of the staple unit jogger fences for
different paper sizes, if required. See “5. Service Tables”.
B064 Series/B140 Series/G126 1-36 SM
Page 71
PUNCH UNIT (B377)
1.7 PUNCH UNIT (B377)
The Punch Unit B377 is installed in the 3000-Sheet Finishers B468/B469/B674.
1.7.1 ACCESSORY CHECK
Check the accessories and their quantities against this list:
Switch off the main machine and unplug its power cord.
1. If the finisher is connected to the machine, disconnect it.
2. Unpack the punch unit and remove all tapes and shipping retainers.
3. Open the front door and remove the rear cover [A] ( x 4).
B377I103.WMF
4. Remove the bracket [B] ( x 2) and paper guide [C] ( x 1).
5. Remove the plastic knockout [D].
6. Install the sensor arm [E] ( x 1).
7. Install the spring [F].
B064 Series/B140 Series/G126 1-38 SM
Page 73
PUNCH UNIT (B377)
[A]
[C]
[B]
B377I203.WMF
Installation
[D]
B377I105.WMF
[F]
[E]
B377I106.WMF
8. Remove the shipping bracket [A] ( x 2).
9. Position the 2 mm spacer [B] and secure the punch unit ( x 2).
10. Secure the punch unit at the front with the shoulder screw [C] ( x 1).
11. Connect the harnesses [D] and clamp them as shown.
NOTE: No special DIP switch settings are required for this punch unit. The
punch unit sends an identification signal to the machine, so it knows
what type of punch unit has been installed.
12. Slide the hopper [E] into the machine.
13. Fasten the two 1 mm spacers [F] to the rear frame. These may be used during
future adjustments.
NOTE: The spacers are used to adjust the horizontal positioning of the holes.
14. Reassemble the finisher and check the punch operation.
SM 1-39 B064 Series/B140 Series/G126
Page 74
COVER INTERPOSER TRAY (B470)
1.8 COVER INTERPOSER TRAY (B470)
1.8.1 ACCESSORY CHECK
Check the accessories and their quantities against this list:
1
2
3
4
5
6
7
10
12
11
B470I006.WMF
Description Q’ty
8
1. Front door extension (Top) .................................................... 1
NOTE: The B468/B469/B674 require installation of only the front spacer. The
B478/B706 requires installation of corner plates.
Removing Tapes and Retainers
[A]
[E]
[C]
Installation
[B]
B470I001.WMF
1. If the finisher is connected to the machine, disconnect it.
2. Remove all tape and retainers from the cover interposer tray [A].
3. Remove the tape and cardboard [B] from the ground connector.
4. Remove the cover [C] of the relay connector.
5. Loosen the screw of the bracket [D] ( x 1) then remove the bracket.
NOTE: If you will install the cover interposer tray with a finisher that was
installed on the machine before this time (B468/ B469/ B478/ B674/
B706), remove the sponge strip [E] from the finisher. Keep it until you
attach it again to the interposer tray.
[D]
[F]
B470I007.WMF
6. Remove the guide plate [F].
SM 1-41 B064 Series/B140 Series/G126
Page 76
COVER INTERPOSER TRAY (B470)
Attaching the Extensions
[A]
[E]
[F]
[D]
[B]
[C]
B470I003.WMF
CAUTION
Make sure that the finisher is disconnected from the main machine and that
the copier is turned off and disconnected from the power outlet before you
start the following procedure.
1. Attach the three shoulder screws [A] ( x 3).
2. Remove the ground plate [B] from the finisher, and keep the screws
3. Attach the bottom plate [C] ( x 2, M3 x 6). Then attach the ground plate [B] to
the bottom plate ( x 2) with the screws that you removed in step 2.
4. Attach the bottom front door extension [D] ( x 2, M4 x 8).
5. Attach the top front cover extension [E] ( x 2, M4 x 8).
6. Attach the rear cover extension [F] ( x 2, M3 x 6).
B064 Series/B140 Series/G126 1-42 SM
Page 77
COVER INTERPOSER TRAY (B470)
Attaching the Interposer Tray
[B] [C]
Installation
[A]
[D]
Booklet Finisher
B468/B469/B674 Only
B470I004.WMF
1. If you install the cover interposer tray on the B468/B469/B674 finisher, install
the spacer [A]. You will hear a click when it is installed correctly.
NOTE: If you install the cover interposer tray on the B478/B706, do not install
this spacer. This spacer is for the B468/B469/B674 installation only.
2. Lift the cover interposer tray, and align the keyholes [B] with the shoulder screws
[C]. Then move the cover interposer down onto the screws.
3. Attach the cover interposer with the screw [D] ( x 1, M3 x 6).
Important
• If you are installing the cover interposer tray on the B468/B469/B674, skip the
next section and go directly to “Attaching the Finisher to the Machine” on page 1-
46.
• If you are installing the cover interposer tray on the B478/B706, go to the next
section, install the corner plates on the B478/B706, then go to “Attaching the
Finisher to the Machine” on page 1-46.
SM 1-43 B064 Series/B140 Series/G126
Page 78
COVER INTERPOSER TRAY (B470)
Attaching the Corner Plates for the B478/B706
The corner plates are installed on the B478/B706 only. Attach the cover interposer
tray to the finisher before you attach the corner plates.
Right Rear Corner Plate (B478/B706 only)
[C]
[E]
[D]
[A]
[B]
B470I009.WMF
1. Temporarily set the screws [A] (with approximately two turns) at the right end of
the finisher extension table [B] ( x 2, tapping M4 x 8)
NOTE: You cannot see the holes, because there is tape on them. Punch the
screws through the holes.
2. Align the notches [C] in the right rear corner plate [D] with the screws, and
attach the plate.
3. If there is a gap [E] between the plate and the tray extension attached to the
side of the finisher:
• Loosen the two screws below the table extension (not shown)
• Align the table extension with the corner of the finisher and the plate
• Tighten the tray extension screws.
4. With a long screw driver inserted through the notches in the right rear corner
plate [D], tighten the screws. This attaches the right rear corner plate to the
table extension [B].
B064 Series/B140 Series/G126 1-44 SM
Page 79
COVER INTERPOSER TRAY (B470)
Right Front Corner Plate (B478/B706 only)
[C]
[B]
B470I008.WMF
[A]
1. Temporarily set the screw [A] (M4 x 8) (with approximately two turns) to attach
the panel at the right front corner.
NOTE: You cannot see the hole, because there is tape on it. Punch the screw
through the hole.
Installation
2. Align the notch in the right front corner plate [B] with the screw and install it.
You hear a click when it is put into its correct position.
3. Put a long screwdriver into the plate cutout [C]. Then, tighten the screw to
attach the right front corner plate.
SM 1-45 B064 Series/B140 Series/G126
Page 80
COVER INTERPOSER TRAY (B470)
Attaching the Finisher to the Machine
[A]
[F]
[E]
[B]
[D]
[C]
B470I005.WMF
1. Attach the sponge strip [A] (this is supplied with the finisher).
NOTE: If you will install the cover interposer tray with a finisher that was
installed on the machine before this time, remove the strip from the
finisher and attach it to the cover interposer tray.
2. Attach the guide plate [B] (removed from the finisher) to the cover interposer
( x 2).
NOTE: Make sure to use the two small tapping screws supplied with the
machine, and not the machine screws that you removed from the
finisher with the guide plate.
3. Release the lock lever [C] ( x 1).
4. Lower the transport guide plate [D].
5. Slowly push the finisher against the side of the machine until the brackets [E]
go into the slots.
Important: Do the above step carefully. Do not bend the entrance guide
plates. Bent guide plates could cause a blockage for paper transport
between the finisher and copier.
6. Attach the lock lever [C] ( x 1).
7. Lift the transport guide plate [D] to close it.
8. Connect the connector [E] into the copier.
B064 Series/B140 Series/G126 1-46 SM
Page 81
COVER INTERPOSER TRAY (B470)
9. Switch on the machine, and select the default paper size for the cover
interposer.
Important: Be sure to execute the correct SP code for the machine. Please
refer to the table below.
Machine Correct SP Code
B064 series SP5959-006
B140 series SP5158-001 to 008
Installation
SM 1-47 B064 Series/B140 Series/G126
Page 82
9-BIN MAILBOX (B471)
1.9 9-BIN MAILBOX (B471)
1.9.1 ACCESSORY CHECK
Check the accessories and their quantities against this list:
1. Remove the filament tape [A].
NOTE: Handle the mailbox carefully.
The corner leaf [B] can be
damaged easily.
Installation
[A]
Installation
[B]
B471I001.WMF
CAUTION
Switch the machine off and unplug the machine before starting the
following procedure.
If the Cover Interposer Tray B470 is installed on the Finisher B468/B469/B674,
remove it. The cover interposer tray and mailbox cannot be installed on the finisher
at the same time.
1. Remove the top cover [A] of the finisher
( x 1).
2. Remove the bracket [B] ( x 1).
NOTE: Loosen the screw. Do not
remove it.
[B]
[A]
B471I002.WMF
SM 1-49 B064 Series/B140 Series/G126
Page 84
9-BIN MAILBOX (B471)
[A]
3. Attach the guide plate [A] to the top
of the finisher ( x 2, M3 x 8).
4. Attach the mailbox [B] to the top of
the finisher ( x 4, M3 x 8).
5. Attach the 9 trays [C] to the mailbox.
6. Give the decals [D] to the customer
for notation and pasting at the
correct location.
[C]
B471I003.WMF
[B]
B471I004.WMF
[D]
B064 Series/B140 Series/G126 1-50 SM
Page 85
KEY COUNTER BRACKET (B452)
1.10 KEY COUNTER BRACKET (B452)
[A]
[B]
[C]
[D]
[E]
B140I001.WMF
[G]
B064I103.WMF
1. Hold the key counter plate nuts [A] on the inner surface of the key counter
bracket [B] and install the key counter holder [C].
Installation
[F]
[H]
[I]
2. Attach the key counter holder to the bracket ( x 2).
3. Install the key counter cover [D] ( x 2).
4. Remove the caps [E, F] from the right cover with a screwdriver.
5. Install the stepped screw [G].
6. Join the connectors [H].
7. Put the key counter holder assembly [I] on the stepped screw.
8. Change the setting of the Key Counter Management to the setting that is
necessary for the customer (User Tools> System Setting> Key Operator Tools).
9. If necessary, change the setting of SP5121 (Counter Up Timing).
SM 1-51 B064 Series/B140 Series/G126
Page 86
COPY CONNECTOR KIT
1.11 COPY CONNECTOR KIT
1.11.1 COPY CONNECTOR KIT (B525-10, -12) FOR B064 SERIES
Important Notes
1. The following are the specialized firmware versions for use with the Copy
Connector Kit or MLB option. When installing either of these options, it is
necessary to install the following firmware together as a set.
Software Part Number Version (1st released)
RA2K Controller: System B5254108 5.07
RA2K Controller: Copy B5254109 5.07
BCU B5254123 5.03d
Printer/Scanner B5255204 4.15/5.00
NIB/Netfile B5254114 3.00/1.79
LCDC
B5254176 (NA)
B5254177 (EU)
2.04
2. With the Copy Connector/MLB modifications, the machine firmware has been
divided up into 2 main groups:
1) The Copy Connector/MLB group (beginning with the versions listed above)
2) The usual firmware used up to the present, i.e. for machines without the
Copy Connector or MLB options.
Important: Firmware from these two groups cannot be used interchangeably.
Always update within the same group, otherwise the machine will not operate
correctly.
3. The Copy Connector Kit and MLB options cannot be installed in the same
machine. It is necessary to install one or the other.
4. As shown above, the RA2K controller firmware for the Copy Connector/MLB
group has been divided into RA2K System and RA2K Copy, as the increased
size has exceeded the card's storage capacity.
B064 Series/B140 Series/G126 1-52 SM
Page 87
COPY CONNECTOR KIT
AC0CESSORY CHECK
Check the accessories and their quantities against this list:
• Check the distance between the machines to be connected.
• Check if the printer/scanner option is installed on the machines.
Measure the distance between the machines. Then check the number of cables
and repeater hubs that are necessary.
DISTANCE
Up to 4.5 m (14.8 ft.) None 1
4.5 ~ 9.0 m (14.8 ~ 29.5 ft) 1 2
9.0 ~ 13.5 m (29.5 ~ 112.5 ft. 2 3
POWER REPEATER
HUBS
INTERFACE
CABLES
Three sets of key-tops (2 per set, 1 for NA, 1 for EU) are included for each
machine, but you must install only one key-top on each machine.
• Install the key labeled “Printer/Other Function + Scanner” (or its equivalent
symbol key-top for EU) on a machine with the printer/scanner option installed
• Install the key labeled “Other Function” (or its equivalent symbol key-top for EU)
on a machine without the printer/scanner option.
B064 Series/B140 Series/G126 1-60 SM
Page 95
COPY CONNECTOR KIT (B328-03) FOR B140 SERIES
Installation
[C]
[B]
Installation
[A]
B659I103.WMF
B661I110.WMF
1. Remove the rear cover.
2. Remove the controller box cover [A] ( x 12).
3. Remove the cover from Slot A2 [B] ( x 2).
4. Put the Copy Connector Kit board [C] in Slot A2 and tighten the knob screws (x
2).
SM 1-61 B064 Series/B140 Series/G126
Page 96
COPY CONNECTOR KIT (B328-03) FOR B140 SERIES
[A]
[D]
[B]
[C]
B661I113.WMF
[F]
[E]
B659I112.WMF
5. Connect one end [A] of the power supply harness to the mother board ( x 1).
6. Connect the other end [B] of the power supply harness to the connector board
( x 1).
7. Connect the 64 MB DIMM [C] to the mother board.
NOTE: This memory chip is a data transfer buffer.
8. Connect the connector board [D] to Slot A2.
9. Connect one end of the connector cable [E] to the copy connector board.
10. Connect the other end of the cable to the other machine.
-or-
If the distance between the machines is more than 4.5 m (14.8 ft.), connect the
cables to a connector hub [F].
B064 Series/B140 Series/G126 1-62 SM
Page 97
COPY CONNECTOR KIT (B328-03) FOR B140 SERIES
[A]
B064I402.WMF
Installation
15. Replace the key tops [A].
16. Repeat the firmware and hardware procedures above for the other copier.
SM 1-63 B064 Series/B140 Series/G126
Page 98
3000 SHEET FINISHER (B478/B706)
1.12 3000 SHEET FINISHER (B478/B706)
1.12.1 ACCESSORY CHECK
Check the accessories and their quantities against this list:
Unplug the machine power cord before starting the following procedure.
1. Unpack the finisher and remove all tapes and shipping retainers.
2. Open the front door and remove the shipping retainers. Remove brackets [A],
[B], and [C] ( x 2 each).
3. Install the front joint bracket [D] and rear joint bracket [E] ( x 2 each) (M4 x
14) on the left side of the copier.
4. Remove the connector cover [F].
SM 1-65 B064 Series/B140 Series/G126
Page 100
3000 SHEET FINISHER (B478/B706)
[A]
B478I004.WMF
[C]
[B]
B478I005.WMF
0 ~ 2 mm
[D]
0 ~ 5 mm
B478I107.WMF
5. Install the grounding plate [A] ( x 2) (M3 x 6).
NOTE: Set the grounding plate so that there is no gap between the grounding
plate and the bottom frame of the finisher (as shown).
6. Install the table extension [B] as shown ( x 2) (M4 x 8).
NOTE: The edge of the table extension should be aligned with the edge of the
finisher (as shown).
7. Attach the cushion [C] to the right side of the upper cover.
NOTE: If you are installing the cover interposer tray, do not attach the cushion
here. Attach it to the cover interposer tray. The cover interposer tray
must be installed before you dock the finisher and tray with the main
machine. For details, see the Cover Interposer Tray B470 installation
instructions.
8. Install the entrance guide plate [D] ( x 2) (M3 x 6).
B064 Series/B140 Series/G126 1-66 SM
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