Afag CS 6 Translation Of The Original Montage Instructions

Compact slide CS 6
- Declaration of Incorporation
- Module Information
- Montage Instructions
- Maintenance Instructions
„Translation“ of the Original Montage Instructions
© Copyright by Afag Automation AG
These Montage instructions apply to:
Type Order No.
CS 6/20-ED 50386049
CS 6/40-ED 50386050
Version of this documentation: CS6-BA-vers.1.7 gb. 20190312
Symbols: Assembly and initial start-up must be carried out by qualified Personnel only and
according to these Montage Instructions.
WARNING
Indicates a possible dangerous situation.
Non-compliance with this information can result in death or serious personal injuries (invalidity).
PRECAUTION
Indicates a possible dangerous situation.
Non-compliance with this information can result in damage to property or light to medium personal injuries.
NOTE
Indicates general notes, useful operator tips and operating recommendations which don’t affect safety and health of the personnel.
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Table of contents
1.0.0 EC Declaration for Incorporation (Document original) ....................................... 4
1.1.0 According to: 2006/42/EC .............................................................................. 4
2.0.0 Module Information ............................................................................................ 5
2.1.0 Transport and storage (Packing and unpacking) ........................................... 5
2.1.1 Possibilities of fastening the CS 6 .................................................................. 6
2.1.2 Centering bushings and hole matrix ............................................................... 7
2.1.3 Tightening torques moments for screw .......................................................... 8
2.1.4 Slide unit load factors CS 6 ............................................................................ 9
2.1.5 Preferred combinations CS 6 ....................................................................... 10
3.0.0 Montage Instructions (Document original) ....................................................... 11
3.1.0 Manufacturer address: ................................................................................. 11
3.1.1 Symbols ....................................................................................................... 12
3.1.2 Description of the module ............................................................................ 13
3.1.3 Scope of Supply ........................................................................................... 14
1 Module CS 6 ................................................................................................... 14
3.1.4 Designated use ............................................................................................ 14
3.1.5 Warranty ...................................................................................................... 15
3.1.6 Areas of application ...................................................................................... 15
3.1.7 Dimension CS 6 ........................................................................................... 16
3.1.8 Technical data CS 6 ..................................................................................... 17
3.1.9 Pneumatic connection .................................................................................. 18
3.2.0 Preparation for start-up ................................................................................ 19
3.2.1 Note for shock absorbers elastomer ............................................................ 20
3.2.2 Installation of the sensors ............................................................................ 20
3.2.3 Fitting the proximity switch in the module grooves ....................................... 21
3.2.4 Starting up the module CS ........................................................................... 23
4.0.0 Maintenance Instruction ................................................................................... 24
4.1.0 Maintenance and servicing .......................................................................... 24
4.1.1 Servicing ...................................................................................................... 25
4.1.2 Fault during operation .................................................................................. 26
4.1.3 Expendable parts for elastomer shock absorbers ........................................ 27
4.1.4 Adjustment of the elastomer shock absorber ............................................... 27
4.1.5 Disassembly and repair ................................................................................ 28
4.1.6 Accessories / spare parts ............................................................................. 29
5.0.0 Disposal ........................................................................................................... 29
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1.0.0 EC Declaration for Incorporation (Document original)
1.1.0 According to: 2006/42/EC Standard: EN ISO 12100:2010 (German Version)
The manufacturer: Afag Automation AG, Fiechtenstrasse 32, CH-4950 Huttwil
hereby declares that the incomplete machine:
Product name: Compact slide (pneumatic) Type: CS 6/20; CS 6/40
Fortlaufende Serie: Nr.50xxxxxx
- Machinery Directive: 2006/42/EC
- Standard: EN ISO 12100:2010 (German Version)
- Safety of machinery General principles for risk assessment and risk reduction.
- The special technical documents shall be sent to a reasoned request by
national authorities in printed documents or electronically (pdf).
Applied and fulfilled essential requirements:
1.1; 1.1.1; 1.1.2; 1.2.3; 1.3.3; 1.3.6; 1.3.7.1.4.1; 1.5; 1.6; 1.6.1;
1.6.2; 1.6.4; 1.7; 1.7.4; 1.7.4.2
Who installs this incomplete machine or assemble with other machines, a risk assessment for its resulting machine which must make the provisions of the
EC directive: 2006/42 /EC
Norme: EN ISO 12100:2010 (German Version)
Agent: For the compilation of the technically relevant documents:
Niklaus Röthlisberger, Producte Manager Afag Automation AG, CH-4950 Huttwil
Place, Date: Huttwil, 12. 03. 2019
Siegfried Egli Niklaus Röthlisberger
Managing Director Producte Manager HT Afag Automation AG Afag Automation AG
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2.0.0 Module Information
2.1.0 Transport and storage (Packing and unpacking)
CAUTION
The CS module is packed in the original cardboard box, if the module is not handled property it may fall out of the box when unpacking and cause injuries to limbs or squeeze your fingers.
NOTE
Consider please! With each module security is settled a technical
newspaper. This newspaper is to be reas busily by each person with the module.
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body with
2.1.1 Possibilities of fastening the CS 6
Mounting the module
Installation of the bottom of the base
When the module is installed in a vertical position, the slide should always be moved, before the installation, into the lowermost position, since masses that move suddenly can cause injury.
Installation of base body, through bolted with
CAUTION
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2.1.2 Centering bushings and hole matrix
Hole matrix
20x20
mm
/ 16x16 mm
Thread/bore hole
M3
/ M2.5
Centering bushings
(H7)
Ø5x2.5
/ 4x2
mm
Hole matrix at the CS 6 Compact slide
CS 6
Use the centering bushings included in the scope of supply for positioning and insert these sleeves in the diagonally opposite bore holes of the mounting grid.
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2.1.3 Tightening torques moments for screw
The screws to be used for assembly must at least satisfy the following conditions: Standard: VDI 2230
Strength: class 8.8 Surface: galvanized blue, oiled or greased
Thread Tightening moments
M2 M2.5 M3
M4 2,6 … 3,3 Nm M5 5,2 … 6,5 Nm M6 9,0 ... 11,3 Nm M8 21,6 … 27,3 Nm
This is an incomplete machine
Assembly of the CS 6 Compact slide in a system The series of the CS module is used for the linear, smooth movement of rigidly
mounted loads under the ambient and operating conditions defined for this module, see Technical data. The CS module can be installed in the horizontal or vertical position.
0.32 … 0.39 Nm
0.65 … 0.81 Nm 1,1 … 1,4 Nm
NOTE
These Montage Instructions should be read carefully before carrying out any activity on or with the CS module. The CS module may only be deployed in accordance with the intended use.
NOTE
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Safety instructions
Modifications on the CS module that are not described in these Montage Instructions or have not been approved in writing by Afag Automation AG are not permitted. In case of improper changes or assembly, installation, operation and maintenance or repairs Afag rejects all liability.
2.1.4 Slide unit load factors CS 6
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