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311
User Manual
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AEV 311 User Manual

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AEV 311 2018/2019
User Manual
Table of Contents
Page ! of ! | Document #: A311UM-R3 2 61
Welcome
Thank you for purchasing the AEV 311. Whether you are using it for neighborhood, campus, urban or cross­town travel, or last mile deliveries, we hope you will enjoy it. This owner’s manual is intended to provide you
with important information regarding operation, safety and maintenance information. Once you’ve read this manual you will be familiar with:
★ The features of your vehicle
★
How to use your vehicle in the most effective way
★ The maintenance needs of your vehicle.
For major service and repairs please consult your authorized AEV Service Center. Should you have any questions after reading the manual, please contact AEV customer service.
Your vehic le ma y not be co nfigu red w ith all the equi pment and option al fe ature s described in t his m anual as they depend on the model and the options you have ordered (as such images and illustrations used
throughout this manual may not be the same as your AEV 311). Additionally some equipment and options depend on the enforced regulations that apply in the country, state and municipality where you have
purchased and operate your vehicle.
Beginners should seek instructions from your dealer or qualified instructors before and during initial use of the vehicle. It is also recommended to practice in a large open area to become familiar with the operation of
this vehicle.
AEV Customer Service Phone: +1 (512) 222-6399 (during normal business hours) Email: service@aevgo.com Web: www.aevgo.com
Copyright 2018 Austin Electric Vehicles Inc.
All information contained in this publication is based on the latest product information available at the time of publication. Product improvements or changes may result in differences between this manual and the vehicle. Descriptions, depictions and/or procedures in this document are intended for reference only.
No liability can be accepted for omissions or inaccuracies. AEV reserves the right to make changes at any time, without notice and without incurring obligation to to make the same or similar changes to vehicles previously manufactured. Any reprinting or reuse of the descriptions, depictions and/or procedures, whether in whole or in part, is expressly prohibited. !
NOTICE
Th e AEV 311 i s NOT a car. The AEV 311 vehi cle complie s with Federa l Motor Ve hicle Safety Standards (FM VSS) and re gulations
of the United S tates Departm ent of Tra nsportation (DOT) applic able to motor cycles in the USA. The AE V 311 Commuter vehicle
does NOT comply with Federal Standards applicable to passenger cars in the USA.
Important Safety Information
For the safe and enjoyable operation of your AEV 311 vehicle, be sure to to follow the instructions and recommendations in this manual. We recommend you keep the Quick Start Guide with your vehicle, and a
digital copy of this manual at home. Upon operator or ownership changes or if your owner’s manual is lost please contact your authorized AEV Dealer, AEV Customer Support or visit our website to download a current version.
Safety Symbols and Signal Words
The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.
A DANGER indicates a hazardous situation that, if not avoided, will result in death
or serious injury.
! DANGER
A WARNING indicates a hazardous situation that, if not avoided, could result in
death or serious injury.
! WARNING
CAUTION
A CAUTION indicates a hazardous situation that, if not avoided, could result in
minor or moderate injury.
NOTICE
A NOTICE indicates a situation that could result in property damage.
!
The Safety Alert symbol indicates a potential personal injury hazard.
"
The Prohibition Safety Sign indicates an action not to take in order to avoid a hazard.
○
The Mandatory Action Sign indicates an action that needs to be taken in to avoid a hazard.
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Safety Guidelines
You Should:
★
Wear a full-face helmet (DOT-certified in USA) and eye protection that meets or exceeds established safety. standards. This vehicle is not equipped with airbags.
★
Always wear your seatbelt.
★
Keep both hands on the steering wheel when driving.
Improper vehicle use could result in death or serious injury.
! WARNING
#
$
Helmet Laws
License Requirements
Street Legal
Helmet Laws vary from state to
state and are dependent on AEV
311 clas sification. AEV
recommends wearing a DOT
approved full face helmet.
Th e classification of your AEV 311
is state dependent. Most states
cl assif y the AEV 311 as an
autocycle which only requires a
driver’s license. The other classification is a motorcycle which requires a motorcycle endorsement
on your license.
Your AEV 311 meets all legal
requirements and is equipped for
use on all public roads.
!
"
Never use with drugs or alcohol.
Always wear eye protection (if not integrated with helmet use safety glasses or goggles).
Always wear your seat belt.
Always apply the parking brake fully when vehicle is not in use.
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Page ! of ! | Document #: A311UM-R3 6 61
Operator Safety:
★ This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and
NEVER operate without a valid driver’s license.
★ Never permit a guest to operate this vehicle unless the guest has read this manual and all product
labels.
★
Operate this vehicle only on public or private roads where speed limits are appropriate. Be familiar with motor vehicle laws in your area of operation. Do not operate this vehicle in situations where it could
become an obstacle or an annoyance for faster-moving traffic.
★ Always be sure there are no obstacles or people behind your vehicle when operating in reverse. When
it’s safe to proceed in reverse, move slowly. Avoid turning at sharp angles in reverse.
★
Always use the proper size and type of tires and always maintain proper tire pressure as specified in this manual and on safety labels.
★
Never modify this vehicle through improper installation or use of accessories.
★ Always set the park brake and remove the key when leaving the vehicle unattended.
★
The voltage in the battery pack is sufficient to cause death by electrocution. Never attempt to perform service on the electric drive system, including the battery pack, unless you are properly trained to work on electrical systems. Your authorized AEV dealer can provide battery-related service.
★
Do not carry a passenger until you are comfortable with all components of this vehicle, including acceleration, braking and turning. Cargo, including a passenger, may alter vehicle performance.
★
Always keep arms and legs inside the cab frame while the vehicle is in motion.
★
Always keep both hands on the steering wheel and both feet on the floorboards of the vehicle during operation.
★
Never consume alcohol or drugs before or while operating this vehicle.
Failure to follow recommended precautions and procedures could result in severe
injury or death. Always heed all safety precautions and follow all operation,
inspection and maintenance procedures outlined in this manual.
! WARNING
Special precautions must be followed when owning and operating a battery-
powered vehicle. This vehicle is not a toy and can be hazardous to operate. This
vehicle handles differently than other vehicles. A collision or rollover can occur
quickly, even during routine maneuvers, if you fail to take proper precautions.
! WARNING
Page ! of ! | Document #: A311UM-R3 7 61
★ Never operate at excessive speeds. Always travel at a speed proper for the traffic, visibility and
operating conditions, and your experience.
★
Never attempt jumps, doughnuts or other stunts.
★ Always inspect your vehicle each time you use it to make sure it's in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in this manual.
★ Never operate on excessively rough, slippery or loose terrain.
★
Always be alert for obstacles when operating this vehicle. Never attempt to operate over obstacles.
★
Always be careful of skidding or sliding. On slippery surfaces such as ice, travel slowly and exercise caution to reduce the chance of skidding or sliding out of control.
★ Never operate this vehicle on steep hills.
★
Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speeds.
★ Always have this vehicle inspected by an authorized service dealer if it has been involved in an
accident.
Ventilation When Charging Batteries Indoors
Failure to provide adequate ventilation while charging batteries can result in an explosion. Volatile hydrogen gas is emitted during charging and may accumulate in pockets at the ceiling.
★ Always ensure a minimum of 5 air changes per hour in an open (not enclosed) area ( e.g. open exterior
window (if installed) or door open, or fan on constitute air changes).
★
Always remove any storage covers from the vehicle and open any cab doors (if equipped) before charging.
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Use Only Approved Parts
Use only AEV-approved accessories, and familiarize
yourself with their function and effect on the vehicle.
Equipment Modifications
Never install any equipment or make vehicle modifications to
increase the speed or power of the vehicle.
Warranty
The warranty on your vehicle is terminated if any equipment has
been added to the vehicle, or if any modifications have been
made to the vehicle, that increase its speed or power.
Precautions During Maintenance
Always follow all safety instructions in the maintenance portion of this owner’s manual, as well as the following:
★ Make sure the vehicle is properly immobilized before beginning any maintenance.
★
Always block the chassis securely before working under the vehicle.
★
Turn the vehicle off and remove the key fob from the vehicle. If you press the lock button on the key fob you are then able to turn the wheel into a lock position. Pressing the unlock button releases the
steering wheel lock.
★ Insulate any tools used within the battery area to prevent sparks or battery explosion caused by
shorting the battery terminals or wiring. Remove the batteries, or cover the exposed terminals with an insulating material.
FOR MORE INFORMATION ABOUT SAFETY PLEASE CONTACT AEV CUSTOMER SERVICE. "
The voltage in the battery pack is sufficient to cause death by electrocution. Never attempt to perform service on the electric drive system, including the battery pack,
unless you are properly trained to work on electrical systems.
Your autho riz ed AE V d eal er can pr ovi de battery- related se rvi ce.
! WARNING
Do not work in or near the battery compartment or on any other electrical
component of the vehicle while charging the batteries.
! WARNING
Before servicing the vehicle’s electrical system, always disconnect the main power
connector first, then disconnect any electrical accessory connections, then
disconnect the negative cable from the 12-volt battery (if equipped), then
disconnect the negative terminal from the main battery pack.
! WARNING
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Getting to Know Your AEV 311
Visual Tour- Exterior Features
Vehicle Dimensions
Page ! of ! | Document #: A311UM-R3 10 61
Vehicle Specifications
Drivers Console
PERFORMANCE
SAFETY
Top Speed: Up to 50 mph / 80 km/h Grade: Up to 25%"
Payload Capacity: 2 passenger / 1 Passenger + Cargo Tur ning Radius: 30 ft. 9.1m Braking Distance: 25 ft @ 50 mph / 7.6m @ 80 km/h
Chassis: Reinforced Steel / Coated " Suspension - Front: Double A-Arm Independent
Suspension - Rear: Rigid Fork Swing Arm" Brakes: Disc / 3-wheel, Hydraulic Steering: Standard Automotive Steering Wheel with Gear-
Type Steering Rack Wheels / Tires: 165 / 55R 15 x 2 in Front
195 / 50R 15 x 1 in Rear
Tire Pressure Front: Max 44 psi, Optimal 32 psi, Min 20 psi Tire Pressure Rear: Max 44 psi, Optimal 29 psi, Min 20 psi
SPECIFICATIONS
MOTOR
Range: Up to 50 mi. / 80 km
Weight: 1,352 lbs / 613 kg
Warranty - Vehicle: 2 years* Warranty - Batteries: 2 years*
* refer to Limited Warranty Policy
Motor: 7.5 Kw / Permanent Magnetic DC Horsepower: 10.9 HP" Motor Controller: 85A AC Controller Drive System: Front-Wheel Drive
EQUIPMENT
BATTERIES
Backup Camera: Standard" LCM Display: Standard / 7 in. / 17.7 cm
Parking Brake - Manual: Standard" Cabin Air: Heater / Defrost / Fan Radio: AM/FM Hands-Free Communications: Bluetooth Memory: SD Card Slot
USB: Power/Charge Seating: Performance bucket seats
Typ e: Lead Acid / Sealed, Gel" Vol tage: 72V"
Number of Batteries: 6 Recharge: U p to 6-8 hour s / 110V/20A
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Digital Speedometer (MPH) & Battery Level
Start/Stop Button (On/Off)
Gear Selector
Reverse, Neutral,
Drive
Fan On/Off
Heater On/Off
Hazard On/Off
Radio / GPS System
Air Vents
Brake Pedal
Accelerator
Pedal
Stowage Cubby
Steering Wheel
Lights & Turn Indicator
Windshield Wiper Control
Features and Controls - Driver Console
Stop/Start Button and Gear Selector
Gear Selector
Stop / Start Button
The Gear Selector Control is located on the LEFT side of the steering wheel. With the vehicle powered on and your
foot on the brake pedal you can turn the Selector to the gear to the forward or reverse position for the direction you intend to go.
★ « D » position: « Full power» mode of the vehicle.
This is the normal driving mode.
★ « N » position: « Neutral » mode of the vehicle. The
drive system is not active.
★ « R » position: « Reversal » mode of the vehicle. To
move the vehicle backwards.
The Start/Stop Button is located on the LEFT side of the steering wheel and can be activated when the wireless key
fob is present within the vehicle.
To Start th e AEV 311 w ith the key p resent:
★ Ensure the parking brake is engaged in the up
position.
★ Ensure the electronic key fob is inside the vehicle
cockpit. Depress the Brake Pedal.
★ Push and hold the Start/Stop Button Once to turn the
vehicle on and off.
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★ The Gear Selector is lighted to indicate its use. ★ Make sure the Gear Selector is in the « N »
position and the handbrake is set when you leave your vehicle.
★ Sp ecial Notes - since the AEV 311 is an Electric
Vehicle (EV) there is no engine sound upon startup.
★ You wil l know your AEV 311 is p owering up an d
ready as the digital display will power up and be visible and a chime will ring.
★ Pressing the lock button on the key fob also allows
you to turn the steering wheel into a lock position. Pressing the unlock button on the key fob allows you to unlock the steering wheel. Always take your key
fob when you leave the vehicle.
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Digital Speedometer
Main Information Displayed
Additional Information
When driving, the speedometer displays vehicle speed in miles per hour (MPH). This is the largest digital number on
the screen.
★ Trip Meter: counts distance traveled in Miles. ★ Brake Indicator: On the right. The brake indicator
illuminates when the park brake is engaged or when a brake system failure has occurred.
★ Gear Indicator: Informs you of what gear you have
selected.
★ Battery Status: The Digital Reading shown on the
Speedometer (lower left corner) is indicated by 6 bars.
★ Back-Up Camera: When <<R>> selected the camera
view will display on this screen (see below)
The red band that appears on the perimeter of the digital display provides a visual indication of acceleration and
deceleration.
If the brake warning illuminates, check the following items before operating the vehicle:
Parking Brake: Release the park brake. Brake Fluid Level: If low, add brake fluid.
Brake System: Check hoses for cracks, scuffs and worn
spots. If you discover signs of wear or damage, do not operate the vehicle. Your authorized AEV dealer can provide service.
Warning: Worn or damaged brake hoses can cause brake failure. Always have worn or damaged brake hoses replaced promptly.
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Pro Tip
★ High water pressure may damage components. Wash
the vehicle by hand or with a garden hose using mild soap. Certain products, including insect repellents
and chemicals, will damage the speedometer lens and other plastic surfaces. Do not use alcohol to clean the instrument cluster. Do not allow insect sprays to contact the lens.
Battery Gauge
★ Will decrease in increments based on your usage
and be shown on the display. e.g. If all six (6) bars light up you have a full charge, if three (3) are lit you
have about 50% charge and of one (1) is lit you have minimal charge available.
★ When your reach three (3) bars you may notice a
modest decrease in acceleration to conserve battery power. When you have one (1) or two (2) bars
remaining, you may notice a further decrease in acceleration and a reduction in maximum speed to conserve battery power. These battery conservation features are designed to provide time for you to find a charging station.
★
These batteries perform best when recharged fully and often. Recharge the batteries daily, or after each use of the vehicle.
Driving while distracted can result in loss of vehicle control, crash and serious
injury or death. Use extreme caution when using any device that may take your
focus off the road. Your primary responsibility is the safe operation of your vehicle.
We recommend against the use of any handheld device while driving. Make sure
you are aware all applicable local laws that may affect the use of electronic devices
while driving.
! WARNING
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Controls & Switches
Personal Thermal Control (PTC) Button
Fan On/Off Button
When pushed this switch engages the on-board heater. The default position is in the off position to allow normal
operation of the vehicle. To engage/disengage:
★ Press down on the Button to turn on (when off) ★ Press down on the Button to turn off (when on)
The Fan On/Off button engages the onboard fan to circulate air via the two vents. This circulates ambient air
or warm air when used with the PTC button activated.
★ Press down on the Button to turn on (when off) ★ Press down on the Button to turn off (when on)
Hazard Lights
When pressed / activated all Turn Signal Lights flash. To turn off simply press the switch again.
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Charging Indicator
Main Information Displayed
This indicator is located to the left of the steering wheel and below the Gear Selector & Start/Stop Button. It is only
activated when the vehicle is plugged in using the provided ch arging cable. (See How to Charge Your AEV 3 11) for full steps to charge.
★ The Light Ring around the gauge will light Red
when 1st plugged into external power to indicate charging is active.
★ The Light Ring around the gauge will flash Yellow
while charging till the batteries exceed 80% of full charge at which point the Light Ring will turn
Green
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Controls & Switches - Steering Column
Light & Turn Indicator Control
This combination switch is located on the left side of the steering wheel on the column. It controls both front and
rear lights as well as turn indicator. This is a rotator switch
- to change position twist up or down. Settings are:
★ OFF - is the default position. ★ enables all lights to turn on.
★ enables high beam and dipped high
beam to turn on.
★ When you turn right: operate the lever upwards.
! will flash on the digital speedometer.
★ When you turn left: operate the lever downwards.
! will flash on the digital speedometer.
NOTICE
The left and right indicators do not automatically turn off after you complete a turn.
They must be manually returned to the neutral or ready position.
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Controls & Switches - Steering Column
Windshield Wiper Controls
This combination switch is located on the right side of the steering wheel on the column. It controls use and speed of
the wipers on the main windshield. To engage move the lever arm downwards:
★ OFF is the top and default position. ★ Middle Position engages low speed wiping.
★ Lowest Position engages high speed wiping.
To sp ra y wa sh er flu id o nto th e wind sh ie ld t o cl ean du ri ng wiping depress the button at the tip of the lever.
Tip: check washer fluid regularly. See the Maintenance section of this manual for more information.
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LCM - Multi-Function Display
On-Board Digital Command Center - LCM
This system is located to the right of the steering wheel just below the PTC, Fan and Hazard Switches. The LCM is
a touchscreen based system that operates/controls 3 primary functions:
★ Radio & Music Player. ★ GPS - vehicle position. NOTE: this is not for
navigation or directions.
★ Bluetooth - to connect to your smartphone.
Select Bluetooth and pair your smartphone using the default codes provided in the bluetooth menu.
★ SD Card Slot - drive or load SW and applications.
Simply plug in your SD Card slot and access the content.
★ USB Slot - charge and power standard USB
devices. Simply plug in your USB cable/device to engage.
Pro Tips
★ There are manual controls familiar to many users for
actions such as Volume Up/Down, Radio Station seek and tuning.
★ There are onscreen-digital controls to emulate the
same functions and are activated by touching the display with your finger. See next page for primary
control screens.
★ Many of the System Settings have been set up to
support future feature and control enhancements. However, basic controls like backlighting, clock settings, etc… are active.
The default setting is for the Radio Screen to be displayed. Note a Clock is shown in the image above as the default screen.
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Driving while distracted can result in loss of vehicle control, crash and serious
injury or death. Use extreme caution when using any device that may take your
focus off the road. Make sure you are aware all applicable local laws that may
affect the use of electronic devices while driving.
! WARNING
LCM - Examples of Touchscreen Use
Default Radio / Home Screen
System Settings Screen
Pro Tips
★
Tappi ng the i co n wi ll t ake yo u back o ne lev el when you are using various functions.
★ Tappi ng the i co n wi ll t ake yo u to t he R adio /
Home Screen
★ When configuring your phone for Bluetooth
communication for the 1st time tap the BT Icon then Setup and follow the on-screen instructions.
Smartphone Connection Options Screen
Page ! of ! | Document #: A311UM-R3 21 61
Primary Driver Controls
Break Pedal
Accelerator Pedal
The brake pedal is located on the floor to the left of the accelerator pedal. Push the brake pedal toward the floor to slow or stop the vehicle. Always apply the brakes before powering the vehicle ON.
★ AE V 311 uses hydrau lic brakes. This type of braking
system requires a bit more pressure to slow or stop. Practice before entering roadways.
★
Constant brake use (riding the brakes) can cause brakes to overheat and fail, which could lead to an accident resulting in serious injury or death. Do not drive with your foot resting or riding on the brake pedal.
The accelerator pedal is located on the floor to the right of the brake pedal. To begin moving or to increase vehicle speed, gradually push the accelerator pedal toward the floor.
Holding the accelerator pedal down continuously will accelerate the vehicle to the maximum speed. The accelerator pedal will function only if the key is on.
To slow th e v eh icle, rele as e the acce le ra tor peda l a nd apply the brake. With
Steering Wheel
Use the steering wheel to guide the vehicle in the direction you want to go.
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Parking Brake
Parking Brake Lever
The Parking Brake Lever is located on the right side of the of the drivers seat and mounted to the raised floorboard.
When the park brake is set and the brake indicator is illuminated, the vehicle will not move. To engage:
★ To set the park brake, pull t he park brake lever
upward.
★ To release the p ark brake, pr ess and hold the
park brake release and move the lever to the disengaged position.
★ Be sure the park brake is fully disengaged before
driving. Failure to do so can lead to overheating of the rear brakes.
★ The park brake is adjustable and should be
checked periodically as outlined in the Periodic Maintenance Chart. Your authorized AEV dealer can assist.
A rolling vehicle can cause serious injury. Always set the parking brake when
leaving the vehicle unattended. Remove the wireless key from the vehicle to
prevent unauthorized use.
! WARNING
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Seat Adjustments - Front and Rear
Positioning
Seatback (shown above)
The seat adjustment Lever is located on the front side of the each seat and mounted to the seat.
★ To adjust the se at forward or rearward, pu ll
upward on the bar under the front edge of the seat .
★ Slide the seat to the desired position. ★ Release the bar.
★ Make sure the seat latches securely in place.
The Seatback Adjustment Lever is located on the right side of the of each seat and mounted within the seat.
★ Lift and and hold the seatback adjustment lever
to release the seatback latch.
★ Adjust the seatback angle. ★ Release the lever.
★ After adjusting, make sure the seatback latches
securely in place.
Making adjustments while driving could result in loss of control. Never make
adjustments while driving.
! WARNING
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Seatbelts
The AEV 311 is equipped with safety belts for both driver and passenger seats. The driver seat is equipped with a three-point lap and diagonal seat belt. The passenger seat is equipped with a four-point lap and
shoulder seat belt. Each will be shown below.
Seat Belt Inspection
Inspect all seatbelts for proper operation before each use of the vehicle.
1. Push the latch plate into the latch housing until it clicks. The latch plate must slide smoothly into the latch housing. A click indicates that it is securely latched.
2. Push the red release latch at the center at the center of the latch housing to make sure it releases freely.
3. Pull each seat belt completely out and inspect the full length for any damage, including cuts, wear, fraying or stiffness. If any damage is found, or if the seat belt does not operate properly, have the seat belt
system checked and/or replaced by and authorized dealer or another qualified person.
4. To c l e a n d i r t o r debris from the seatbelts, sponge the s t r a p s w ith mild soap and water. D o n o use bleach, dye or household detergents. !
Th e AEV 311 i s an autocycl e (not a car) and does n ot meet autom otive frontal
crash and impact standards. In the event of a rollover or crash, an unbelted person
is significantly more likely to be thrown from a vehicle and die than a person
wearing a safety belt.
! WARNING
Failure to wear the seatbelt properly could result in serious injury or death. Wear the shoulder belts properly (inside shoulder for three-point system and over both
shoulders for four-point system). Never wear the shoulder belts under your arm or
behind your body.
! WARNING
Page ! of ! | Document #: A311UM-R3 25 61
Drivers Seat Belt
Procedure
To we ar the s ea t be lt p rope rl y, fo ll ow t hi s proc ed ur e:
1. Pull the seat belt latch downward and across your chest toward the buckle at the inner edge of the seat.
2. Slide the buckle up the webbing as far as needed for the belt to reach across your hips. The belt should fit snugly across your hips and diagonally across your chest. Make sure the belt is not twisted.
3. Push the latch plate into the buckle until it clicks.
4. Release the strap, it will self tighten.
5. To remov e slack in th e lap belt po rtion of the belt, pull up ward on the s houlder bel t. To loosen t he lap belt i f it is too tight, tilt the buckle and pull the lap belt slightly longer.
6. To relea se the seat b elt, press th e square red button in the buckle's c enter. If ne cessary, sli de the buckle down th e webbing to allow it to r etract fully.
Page ! of ! | Document #: A311UM-R3 26 61
Passenger Seat Belt
Positioning
To we ar the s ea t be lt p rope rl y, fo ll ow t hi s proc ed ur e:
1. Slide one arm through the upper shoulder belt, repeat for the other arm. Make sure the shoulder belts are not twisted.
2. Push the latch plate into the buckle until it clicks.
3. To loose n/tighten the shoulder bel t Slide each of the buckle s up/down t he webbing as far as neede d for comfort and for each shoulder. The belt should fit snugly across your hips and vertically across your chest. Make sure the belt is not twisted.
4. To loose n/tighten the lap belt Sli de each of th e buckles lef t/right alo ng the webbin g as far as n eeded for com fort and for each side. The belt should fit snugly across your lap. Make sure the belt is not twisted.
5. To relea se the seat b elt, press th e square red button in the buckle's c enter. If ne cessary, sli de the buckle (s) along the webbing to allow enough slack to move past the belt.
Page ! of ! | Document #: A311UM-R3 27 61
Batteries & Charging
Your vehic le is equipped with a batt ery packs. Thes e battery p acks supply the power needed to opera te th e vehicle.
These batteries perform best when recharged fully and often. Recharge the batteries daily, or after each use of the vehicle.
Battery Performance Tips
★ New batteries will not perform to their fullest capacity until they have been discharged and recharged 20
to 30 times.
★ Batteries should be fully charged before the first use.
★
Recharge the batteries daily, or after each use of the vehicle.
★
Always maintain a full charge on the batteries. For best battery life, avoid discharging the batteries more than 80%.
★
Batteries should be at room temperature when recharging. Do not charge batteries at temperatures of 110°F (43°C) or higher.
★
Range may be affected by road conditions, terrain, temperature and driving habits.When your reach three (3) bars you may notice a modest decrease in acceleration to conserve battery power. When you have one (1) or two (2) bars remaining, you may notice a further decrease in acceleration and a
reduction in maximum speed to conserve battery power. These battery conservation features are designed to provide time for you to continue to use the vehicle and to find a charging station.
On-board Charger
The on-board battery charger socket is located on the front left side of the vehicle. The state of charge of the batteries displays on Digital Display and the Battery Charge Indicator.
NOTICE
Each vehicle is programmed at the factory for a particular battery type. Switching
battery types should be done only by an authorized service technician. Your
authorized AEV dealer can provide battery-related service.
Page ! of ! | Document #: A311UM-R3 28 61
When the vehicle will not be used for 10 or more days, connect the provided charging cable. The state of charge of the batteries will be monitored, and charging will automatically be initialized when the state of
charge drops below 97% or when 28 days have passed since the last charge completed.
If the combined voltage of all batteries reaches 36 volts or less, a safety feature in the on- board charger will not allow the charger to activate. Please contact AEV customer support.
Battery Charging
Pro Tip: Do not use a ground fault interrupt (GFI) type cord on a GFCI-protected outlet.
"
NOTICE
Avoid temperature extremes when choosing a storage area.
Using a non-recommended extension cord could result in fire, heat damage or
charger failure, which could result in serious injury or death. Always use the
recommended type of cord to charge the batteries.
! WARNING
Charging from a circuit of lesser capacity and/or using a cord from the outlet to the
vehicle that is not sufficient in wire gauge could create a fire hazard.
! WARNING
Failure to provide adequate ventilation while charging batteries can result in an
explosion. Hydrogen gas is emitted during charging and will rise and accumulate at
the ceiling. Always ensure a minimum of five (5) air changes per hour in an open
(not enclosed) area ( e.g. exterior window (if installed) or door open, or fan on
constitute air changes). Never charge the batteries in an area subject to a flame or
spark, including areas containing gas or propane water heaters and furnaces. Do
not smoke in the charging area.
! WARNING
Page ! of ! | Document #: A311UM-R3 29 61
Your vehic le is equipped with a stan dard charge rece ptacl e. Th e bat tery charge rece ptacl e is locate d on the front left side of the vehicle behind the access door.
Battery Charge Receptacle
The following information applies to use of the standard charge receptacle:"
When charging the vehicle, always use a standard 3-wire grounded extension cord of one of the following types:
★ 12-gauge wire with 3-wire grounded, 50 feet (15.25 m) or shorter. ★ 14-gauge wire with 3-wire grounded, 25 feet (7.6 m) or shorter.
★
16 amp minimum extension cord recommended along with appropriate gauge
Page ! of ! | Document #: A311UM-R3 30 61
Battery Charging
Always follow these precautions when charging:
★ Position the vehicle on a level surface. Make sure the charging area is well ventilated. ★ Make sure the Vehicle is powered OFF. ★ Ensure the parking brake is engaged. ★ Always use the recommended extension cord type. ★
Inspect the extension cord for cracks, loose connections and frayed wiring. Never use a damaged extension cord.
★ Always connect the charging cord to the vehicle’s charge receptacle first, then plug the cord into a wall receptacle.
Perform these steps:
1. Plug the provided charging cable into the AEV 311
2. Plug into outlet
★ Make sure the charger uses a dedicated circuit to prevent overloading. If charging multiple vehicles, each vehicle
should use a dedicated circuit.
★ When disconnecting the charger, always disconnect the extension cord from the wall receptacle first, then
disconnect the cord from the vehicle. "
Pro Tip: Always use a 110-v olt AC, 20 a mp breaker outlet. A GFI (Groun d Fault Inter rupt) recepta cle is recomm ended. See your authorized AEV dealer if you do not have a GFI receptacle at your regular recharge site.
Page ! of ! | Document #: A311UM-R3 31 61
Battery Handling Precautions
★
Always make sure that all 12-volt electrical accessories are grounded directly to the negative (-) post on the terminal board. Never use the chassis or body as a ground connection.
★ Make sure vent caps are installed properly and securely during vehicle operation and battery charging.
★
Never connect a 12-volt accessory directly to the batteries. Always connect any powered accessory to the 12-volt terminal board.
★
Never connect jumper cables to any of the batteries of this vehicle.
★
Always wear safety glasses or approved eye protection when servicing the vehicle. Wear a full-face shield and gloves when working with or around batteries and electrical connectors.
★
Use only insulated tools when working in the battery compartment.
★ Always keep battery terminals and connections clean and free of corrosion at all times.
"
NOTICE
The majority of garage and external outlets are wired to support >16 amp devices
wh ich supports charging of t he AEV311 a s outlined in this secti on. In the e vent,
you are charging from a GFCI-enabled outlet, with <16 amp support you may trip
circuit interruption. We recommend a minimum 20 amp circuit breaker.
Do not work in or near the battery compartment or on any other electrical
component of the vehicle while charging the batteries.
! WARNING
Before servicing the vehicle’s electrical system, always disconnect the main power
connector first, then disconnect any electrical accessory connections, then
disconnect the negative cable from the 12-volt battery (if equipped), then
disconnect the negative terminal from the main battery pack. This will disable the
vehicle by disconnecting the battery pack from the motor. It does not disable the
ba ttery pack. H IGH VOLTAGE wil l be presen t at the batt ery terminals and contacts .
HI GH BATTERY VOLTAGE IS ALWAYS PRESENT. DO NOT TOU CH THE BATTERY
TERMINALS.
! WARNING
Page ! of ! | Document #: A311UM-R3 32 61
Operation
Pre-Ride Inspections
To keep your vehicle in s af e o p e r a ting condition, always perform the reco mm e n d e d p r e-ride inspections before each use of the vehicle. This is especially important when removing the vehicle from storage.
You must b e fam iliar with all i nstru ments and c ontro ls to perform th e pre -ride inspection .
When inspections reveal the need for adjustment, replacement or repair:
★ refer to the maintenance section of the manual
★
refer to the service manual, or
★
contact your authorized dealer or another qualified person that can assist with service.
Failure to perform the recommended pre-ride inspections could result in component
failure while riding, which could result in serious injury or death. always perform
the pre-ride inspections before each ride. When inspection reveals the need for
adjustment, replacement or repair, perform the service promptly.
! WARNING
NOTICE
During the pre-ride inspections you may use products that are potentially
hazardous, such as brake fluid. When using these products, always follow the
instructions and warnings on the product packaging.
ITEM
REMARKS
PAGE
Accelerator
Ensure proper operation
22
Brake system/pedal travel
Ensure proper operation
22
Page ! of ! | Document #: A311UM-R3 33 61
Brake Fluid
Ensure proper level
42
Indicator lights/switches
Ensure operation
18
Headlamp
Check operation
-
Brake light/tail lamp
Check operation
-
Turn signals
Ensure operation of all signal lamps
18
Mirrors
Adjust mirrors for proper side and rear view
-
Seat belts
Check length of belt for damage, check latches for proper operation
26-27
Steering
Ensure free operation
43
Tires
Check tire condition and pressure
45
Latches (doors/seats/ accessory back)
Ensure all latches are secure
-
Wheels/fasteners
Inspect, ensure fastener tightness
45
ITEM
REMARKS
PAGE
Page ! of ! | Document #: A311UM-R3 34 61
Things to Know
In the United States, from a Federal DOT standpoint, the AEV311 is in the motorcycle class. For title, registration please refer to State laws, regulations and requirements within your region of operation. .
The AEV 311 handles differently than 2-wheel motorcycles, other 3-wheel and 4-wheel vehicles. The following information will help you understand the features and characteristics that make operation and handling of this
vehicle different from the operation and handling of other on-road vehicles.
How is AEV 311 different than a 2-wheel motorcycle?
★ It has a steering wheel
★
It has a lower center of gravity
★ It has foot controls (brake and accelerator)
★
It has front suspension and steering combination
★
It has dedicated passenger seating with its own safety belt system
★ It has one rear drive wheel and two front wheels
★
The front two-wheels are outside the width of the vehicle body. As such be sure to allow for this when turning or entering/exiting parking or other tight spaces.
The unique handling characteristics of AEV 311 include:
★
More stability in turns
★ Flat cornering
★
Turns in the direction of the wheel
★ Quick response to steering changes
★
Vehicle stability at stop/rest
NOTICE
Li ke all on-roa d vehicles, t he AEV 311 can hydropl ane (lose tra ction) when
encountering a layer of water on the driving surface. Every vehicle has a unique
hydroplane speed and response, driven by the vehicle weight, tire configuration
an d tire condit ion. The AEV 3 11 may hydro plane at lowe r speeds and react
differently to hydroplaning than most motorcycles and cars.
Page ! of ! | Document #: A311UM-R3 35 61
Driving Procedure
1. Disconnect the charging cable.
2. Sit in the driver's seat and fasten the seat belt. Make sure passengers are seated with seat belts secured.
3. Adjust mirrors as needed.
4. Apply the brakes.
5. Press the Stop/Start button to power the vehicle ON.
6. Release the park brake.
7. Move the Gear Selector to the desired position. See page 11/12.
8. Check your surroundings and determine your path of travel.
9. Keeping both hands on the steering wheel, release the brake pedal and gradually push the accelerator toward the floor to begin driving.
10. Drive slowly. Practice maneuvering and using the accelerator and brakes on level surfaces.
11. Before turning, activate a turn signal to alert others of your intentions. See page 18.
12. Do not carry a passenger until you have at least two hours of driving experience with this vehicle. Allow a passenger to ride only in a designated passenger seat with seat belt secured.
13. To stop the vehicle, release th e a c c e l e r ator pedal completely and brake to a co mp l e t e s t o p.
14. Pull the parking brake and set the Gear Selector switch to <<N>> (neutral)
15. Press the Stop/Start button to power the vehicle OFF.
16. Recharge the batteries daily, or after each use of the vehicle.
NOTICE
Always bring the vehicle to a complete stop before changing the position of the
Gear Selector switch.
Page ! of ! | Document #: A311UM-R3 36 61
Sideways Skid
Turn in direction of skid
Driving In Reverse
Follow these precautions when operating in reverse:
1. Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing.
2. Avoid backing downhill.
3. Back slowly.
4. Apply the brakes for stopping.
5. Avoid turning at sharp angles.
6. Never accelerate suddenly.
Driving On Slippery Surfaces
Whenever driving on slippery surfaces such as wet or icy pavement or loose skid gravel, follow these precautions:
1. Do not operate on excessively slippery surfaces.
2. Slow down before driving onto a slippery surface.
3. Avoid quick, sharp turns, which can cause skids.
4. Correct a skid by turning the steering wheel in the direction of the skid. Never apply " the brakes during a skid.
A rolling vehicle can cause serious injury or death. Always set the park brake when
leaving the vehicle unattended.
! WARNING
Skidding or sliding can cause loss of control or overturn (if tires regain traction
unexpectedly). When operating on slippery surfaces, reduce speed and use extra
caution to reduce the chance of skidding or sliding out of control. Do not operate
on excessively slippery surfaces.
! WARNING
Page ! of ! | Document #: A311UM-R3 37 61
Parking the Vehicle
Follow these precautions when parking the vehicle:
1. Apply the brakes. Stop the vehicle on a level surface.
2. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.
3. Move the Gear Selector switch to the neutral position <<N>>.
4. Set the park brake.
5. Press the Start/Stop Button to power the vehicle OFF. Remove the key from the ignition to prevent unauthorized use.
Parking on an Incline
Avoid parking on an incline if possible. If it's unavoidable, follow these precautions:
★
If parking in an open area, block the wheels on the downhill side of the vehicle after powering the vehicle OFF by pressing the Start/Stop Button.
★ If parking parallel to a curb, stop the vehicle close to the curb. If the vehicle is facing downhill, turn the
steering wheel toward the curb. The forward part of the front tire should be turned into the curb. If the vehicle is facing uphill, turn the steering wheel away from the curb. The rear part of the front tire should
be turned into the curb.
★
Set the parking brake.
Transporting the Vehicle
When transporting the AEV 311 on a trailer, always use a trailer with an approved load rating greater than the AEV 311’s curb weight plus any installed accessories or cargo. Refer to the specifications section beginning
on page 11/12.
Always tie the wheels of the AEV vehicle to the transporting unit securely with suitable straps. Always secure the straps to the front wheels and the rear wheels of the AEV vehicle. Never place tie straps across any
plastic body or floor panel components. Never use the front bumper to secure the vehicle to a trailer.
NOTICE
Towing your AEV 311 co uld result in severe dam age to the ve hicle. Veh icle failures
resulting from dolly towing will void warranty.
Page ! of ! | Document #: A311UM-R3 38 61
Transport the vehicle in a closed trailer if possible. Use the following guidelines when transporting the vehicle on an open trailer.
1. Always transport the AEV vehicle facing forward on the trailer.
2. Set the park brake. Remove the key to prevent loss.
3. Secure the seats, hood and any items that could be damaged or dislodged by strong winds. Secure or remove cargo.
4. Never allow passengers on a trailer or in a trailered vehicle.
5. Reduce speed and drive with caution.
Page ! of ! | Document #: A311UM-R3 39 61
Maintenance
Periodic Maintenance
Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, genuine AEV parts are available from your authorized AEV dealer.
★ Pro Tip: Service and adjustments are important for proper vehicle operation. If you're not familiar with
safe service and adjustment procedures, your authorized dealer can perform these operations.
Always wear safety glasses or approved eye protection when servicing the vehicle.
Wear a full-face shield and gloves when working with or around batteries and
electrical connectors. Always use insulated tools when working with or near
batteries. Failure to follow these instructions could result in serious injury or death.
! WARNING
NOTICE
Damage to electrical connections and components will occur if they are unplugged
before the main power connector is disconnected.
Before servicing the vehicle’s electrical system, always disconnect the main power
connector first, then disconnect any electrical accessory connections, then
disconnect the negative cable from the 12-volt battery (if equipped), then
disconnect the negative terminal from the main battery pack.
! WARNING
Page ! of ! | Document #: A311UM-R3 40 61
Brakes
Brake Fluid
Inspect the brake system routinely. Inspect the brake fluid level before each operation. If the level drops between fluid checks, add brake fluid as needed. Your authorized dealer can provide service.
MONTHLY MAINTENANCE
PAGE
Wash tops and terminals of batteries and allow to dry
48
Check cables and terminal connections
48
Check for worn insulation or frayed wires
48
Check tires for correct air pressure and wear
44-45/11
Check brake fluid reservoir for proper brake fluid level.
41-42
Check for system leaks.
42
Check seat belts for proper operation
26-27
Check headlights, horn, turn signals, windshield wiper and brake lights for proper operation.
46
Check steering wheel freeplay.
43
After opening a bottle of brake fluid, always discard any unused portion. Never
store or use a partial bottle. Brake fluid is hygroscopic, meaning it rapidly absorbs
moisture from the air. The moisture causes the boiling temperature of the brake
fluid to drop, which can lead to early brake fade and the possibility of accident or
severe injury.
! WARNING
Page ! of ! | Document #: A311UM-R3 41 61
Change the brake fluid every two years and any time the fluid becomes contaminated, the fluid level is below the minimum, or if the type and brand of the fluid in the reservoir are unknown. Always use
DOT3 brake fluid.
To Check Brake Fluid
Follow these steps:
★ Position the vehicle on a level surface.
Perform these steps:
1. Remove the hood. The brake fluid reservoir is located on the left side of the vehicle when facing.
2. View the brake fluid level in the reservoir. The level should be between the upper (MAX) and lower (MIN) level lines.
3. Brake fluid level should be between top of reservoir
and the beveled side.
4. Apply the brake forcefully for a few seconds and check for fluid leakage around the fittings.
5. To add b rake fluid:
a. USE ONLY DOT 4 BRAKE FLUID b. Remove screw on cap.
c. When adding fluid, use caution to not spill fluid
outside of the reservoir.
d. Use caution when replacing reservoir cap to not
cross-thread the cover. "
Note: Brake fluid may cause damage to painted and
finished surfaces. Use caution when refilling the brake fluid reservoir.
Brake Inspection
Follow these steps:
★ Position the vehicle on a level surface.
Perform these steps:
1. Check the brake system for fluid leaks.
2. Check the brake pedal for excessive travel or a spongy feel. If there is excessive travel or a spongy feel, verify brake fluid level (See Page 43). If there is sufficient brake fluid, then refer to an authorized AEV service center.
Page ! of ! | Document #: A311UM-R3 42 61
Fuses and Relays
If you experience electrical failures not related to the batteries, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. If you suspect a relay or diode needs replacement, your authorized AEV dealer can assist.
Steering Wheel Inspection - Check the steering wheel for specified freeplay and smooth operation.
Follow these steps:
★ Position the vehicle on a level surface.
Perform these steps:
1. Lightly turn the steering wheel left and right. There should be 0.8-1.0 inch (20-25 mm) of free play at the
outer rim of the steering wheel.
2. If there is excessive free play or strange noises, or th e steering fe els rough or “catchy,” have the steering system inspected by an authorized service
dealer.
3. If you press the lock button on your key fob, you
are then able to turn the wheel until it locks. You can then leave the vehicle, taking your key fob and the steering wheel will remain locked. "
Before servicing the vehicle’s electrical system, always disconnect the main power
connector first, then disconnect any electrical accessory connections. Finally
disconnect the negative cable from the 12-volt battery (if equipped), then
disconnect the negative terminal from the main battery pack. See Page <<XX>>
! WARNING
NOTICE
12V fuses must not be used in 72V applications. 72V fuses must not be used in
12V applications. Always install fuses with the recommended amperage to avoid
damage to the electrical system.
Page ! of ! | Document #: A311UM-R3 43 61
Tires
Proper tire pressure is essential to the safe and comfortable operation of your vehicle. Check tire pressure daily, or before each use of the vehicle. For recommended tire pressures, see the manufacturer’s label on
your vehicle or the specifications section beginning on page 11/12.
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Fuse Diagram - Open the panel to access the fuse box. The fuse box is located under the hood on the left side of the vehicle behind the brake fluid reservoir.
Operating your vehicle with worn tires, improperly inflated tires, non-standard tires
or improperly installed tires will affect vehicle handling and could cause an
accident resulting in serious injury or death. Always follow all tire maintenance
procedures as outlined in this manual and on the labels on the vehicle. Always use
original equipment size and type when replacing tires.
! WARNING
Page ! of ! | Document #: A311UM-R3 44 61
Improper tire pressure can cause loss of control resulting in severe injury or death.
! WARNING
NOTICE
After inspecting or adjusting the tire pressure, always reinstall the valve stem cap
(if equipped). This will prevent moisture and dirt from entering the valve stem,
which could cause damage.
Tires - Tread Depth
Follow these guidelines:
★ Position the vehicle on a level surface.
★ Any accelerated wear of tires may be an indicator
of improper alignment or poor driving habits. You r authorized AEV de aler can assi st.
★ Always replace tires when tread depth is worn to
1/8” (3 mm) or less. "
Tires - Wheel Nut Torque
Follow these guidelines:
★ Position the vehicle on a level surface.
★ Inspect the following wheel nuts occasionally for
tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut.
★ Lug torque is 77 ft lbs. for both front and rear
wheels.
Note: The rear wheel is mounted differently.
Wheel Removal & Installation
★ In the event you need to remove or install a wheel, please contact and make arrangements with your Authorized AEV
Dealer or contact AEV customer support for connection to the appropriate AEV Authorized Service Center.
Page ! of ! | Document #: A311UM-R3 45 61
Lights
Poor lighting can result in reduced visibility when driving. Clean lights frequently and replace burned out lamps promptly. AEV 311 uses LED lights for all exterior lamps and signals. If an LED light fails to work properly, the entire assembly must be replaced. Your authorized dealer can provide service.
Batteries
Improperly installed wheels can adversely affect tire wear and vehicle handling,
which can result in serious injury or death. Always ensure that all nuts are torqued
to specification. Do not service axle nuts that have a cotter pin installed. Your
authorized dealer can provide service.
! WARNING
The voltage in the battery pack is sufficient to cause death by electrocution. With
the exception of battery inspections and refilling the water in flooded type
batteries, never attempt to perform service on the electric drive system, including
the battery pack, unless you are properly trained to work on electrical systems.
Your autho riz ed AE V d eal er can pr ovi de battery-related ser vic e.
! WARNING
Battery posts, terminals and related components contain lead and lead compounds,
chemicals known to cause cancer and reproductive harm. Always wash your hands
after touching or handling the batteries.
! WARNING
Page ! of ! | Document #: A311UM-R3 46 61
Charging a damaged battery can result in serious injury. Never attempt to charge a
frozen or bulging battery. Discard the battery appropriately and install a new
battery.
! WARNING
Improperly connecting or disconnecting battery cables can result in an explosion
and cause serious injury or death.
! WARNING
Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result
from contact with skin, eyes or clothing.
"
External Antidote: Flush with water. Internal Antidote: Drink large quantities of water or milk. Follow with milk of
magnesia, beaten egg, or vegetable oil. Call physician immediately. Eyes: Flush with water for 15 minutes and get prompt medical attention.
Batteries produce explosive gases. Keep sparks, flame, cigarettes, etc. away.
Ventilate when charging or using in an enclosed space. Always shield eyes when
working near batteries. KEEP OUT OF REACH OF CHILDREN.
! WARNING
NOTICE
Before accessing the batteries, make sure any wire or metal items (including seat
belt latches) remain clear of the battery compartment to avoid causing a short
circuit to the electrical system.
Battery Compartment
There are 6 batteries in the AEV 311 and they located within a designated area under the front and passenger seats.
★ We recommend having your authorized AEV
dealer conduct battery-related service.
Page ! of ! | Document #: A311UM-R3 47 61
Battery Inspection & Maintenance
Check Battery Connections
Inspect and clean battery terminal connections monthly. Carefully remove corrosion with a stiff wire brush. Coat battery terminals with dielectric grease or petroleum jelly. Using an insulated wrench, torque bolts to 8
lb-ft (10.8 Nm).
Check Battery Cables and Wiring
Check the battery compartment for any signs of worn insulation, frayed cables or damaged cable ends. If found, see your authorized AEV dealer or other qualified service person for service before operating.
Check Battery Hold-Down Bars
Battery hold-down bars should be snug to keep batteries from moving while the vehicle is in motion, but not so tight as to crack or buckle the battery case. Torque fasteners to 9.5 lb/ft (13 Nm).
Do not work in or near the battery compartment or on any other electrical
component of the vehicle while charging the batteries. Before servicing the
vehicle’s electrical system, always disconnect the main power connector first, then
disconnect any electrical accessory connections, then disconnect the negative
cable from the 12-volt battery (if equipped), then disconnect the negative terminal
from the main battery pack. This will disable the vehicle by disconnecting the
ba ttery pack fr om the motor. It does n ot disable the battery p ack. HIGH VOLTA GE
wi ll be present at the batte ry terminal s. HIGH BATTERY VOLTAGE IS ALWAYS
PRESENT. DO NOT TOUCH THE BATTERY TERMINALS.
! WARNING
Improper handling of high voltage wiring, batteries or control systems could result
in serious injury or death by electric shock. Only qualified technicians should repair
or access high voltage wiring, battery packs and associated systems.
! WARNING
Improper handling of high voltage wiring, batteries or control systems could result
in serious injury or death by electric shock. Only qualified technicians should repair
or access high voltage wiring, battery packs and associated systems.
! WARNING
Page ! of ! | Document #: A311UM-R3 48 61
Battery Replacement
Battery and electrical system service must be performed only by an authorized service facility. When battery replacement is necessary, your authorized AEV dealer can provide this service.
Battery Storage
Battery Disposal
Lead-acid batteries can be recycled. Return whole scrap batteries to a distributor, manufacturer or lead smelter for recycling. For neutralized spills, place residue in acid- resistant containers with absorbent
material, sand or earth and dispose of in accordance with local, state and federal regulations for acid and lead compounds. Contact local and/or state environmental officials regarding disposal information. You can also contact AEV Customer Service for information. See page 3.
Handling batteries and electrical components improperly can result in serious injury
or death. Do not attempt to remove batteries or battery cables. It is essential, when
replacing the cables on the batteries, that the positive cable is attached to the
positive post (+) and the negative cable is attached to the negative post (-). Battery
posts are identified on the battery case as positive (+) and negative (-). Your
authorized AEV dealer can provide battery-related service.
! WARNING
NOTICE
Always install batteries of the exact type and make originally supplied with the
vehicle to prevent damage to the vehicle’s electrical system.
Battery Storage Options
Storage Period
Charging Procedure
Less than 10 days
Fully charge the batteries, park the vehicle and turn the ignition key off. The battery will lose some of its charge during this period.
10 days to 24 weeks
Leave the charger connected. See page 29.
Indefinitely or Unknown
Disconnect the charger and arrange for monthly charging.
Page ! of ! | Document #: A311UM-R3 49 61
Cleaning and Storage
Cleaning Windshields
We recommend using AEV Windshield Cleaner and Protectant to remove normal dust and dirt. A liquid household glass cleaner can also be used. To remove oil, grease or road tar, use isopropyl alcohol, then
wash these surfaces with water. Dry gently with a soft cloth.
Cleaning the Seats
AEV Foaming All Surface Cleaner can be used to clean the seats. Rubbing seats with warm water and a clean, damp cloth will also remove dirt. Substances such as tar, asphalt and other soils will stain if not
removed quickly. Use a clean cloth and solvent type vinyl cleaner, then wash the area thoroughly with a damp cloth and mild liquid detergent. Rinse with cool water.
Cleaning the Interior
Use mild liquid detergent and warm water to clean the interior. Remove detergent or deposits with a clean, damp cloth.
Cleaning the Exterior
The best way to preserve your vehicle’s finish is to wash the vehicle regularly. Use AEV- approved Fiberglass Plastic and Rubber Restorer or mild liquid detergents. Do not use strong soaps or chemical detergents. Rinse
promptly. Dry the finish with a soft clean towel to avoid surface scratches and water spotting.
★
Tip: To prevent spotting, avoid washing the vehicle in direct sunlight.
Protection from the Elements
Prolonged exposure to sunlight may deteriorate the exterior and interior finish. Park the vehicle in a garage or similar structure, or cover the vehicle with an AEV vehicle cover.
NOTICE
Be very careful when cleaning acrylic surfaces as they can be scratched or
damaged. Do not use a cleaner with an abrasive, a combination cleaner and wax or
any solvent that contains ethyl or methyl alcohol. Do not use products containing
ammonia, soaps, or abrasives. Never use gasoline or cleaning solvent. These
products scratch or destroy acrylic surfaces.
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Storing the Vehicle
Any time the vehicle will be parked for more than 10 days, follow the recommended storage procedures:
1. Make any necessary repairs and clean the vehicle. See page 50.
2. Clean the batteries. See pages 46-48.
3. Prepare the batteries for storage. See page 46-48.
4. Store the vehicle out of the sun in a cool, dry place.
5. Be sure the storage area is well ventilated.
6. Ensure the vehicle is Powered OFF and the Parking Brake is engaged.
7. Verify that tire pressure is at specification.
8. Block the wheels to prevent rolling.
9. If the vehicle is not connected to the charger, disconnect the main power connector first, then disconnect
any electrical accessory connections, then disconnect the negative cable from the 12-volt battery (if equipped), then disconnect the negative terminal from the main battery pack. Cover the vehicle with a
genuine AEV vehicle cover. Do not use plastic or coated materials. They do not allow enough ventilation to prevent condensation, and may promote corrosion and oxidation.
Inspect and Lubricate
Have your authorized AEV dealer inspect all cables and lubricate all areas of the vehicle as part of servicing.
NOTICE
Batteries can be permanently damaged(and the warranty voided) if allowed to
remain 30 days or more with low charge. Fully charge batteries before storing. In
hot climates, battery self-discharge will increase. In cold climates, batteries could
freeze if not properly charged.
Do not cover the vehicle while the charger is connected. Dangerous levels of
hydrogen gas could accumulate.
! WARNING
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Check Fluid Levels
Inspect the fluid levels. Add or change fluids as recommended. Change brake fluid every two years and any time the fluid looks dark or contaminated.
Removal from Storage
Any time the vehicle will be parked for more than 10 days, follow the recommended storage procedures:
1. Inspect all battery connections. Verify that batteries are fully charged.
2. Verify that tire pressure is at specification.
3. Perform the pre-ride inspection. See pages 33-34.
4. Inspect and verify the tightness of the bolts, nuts and other fasteners.!
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Warranties
Limited Warranty
Austin EV, Inc. (AEV), 21 Cypress Blvd, Suite 1080, Round Rock, TX, 78665 gives a TWO YEAR or 8,000 MILE (12,900 km), whichever comes first, LIMITED WARRANTY on all components (except batteries) of your AEV vehicle against defects in material or workmanship.
Mileage is unlimited for the first 6 months of the vehicle warranty. Any time after month 6, the vehicle warranty expires at 8,000 miles (12,900 km) or at the end of the two-year period, whichever comes first.
This warranty covers the parts and labor charges for repair or replacement of defective parts and begins on the date of purchase by the original retail purchaser.
This warranty is transferable to another consumer during the warranty period through an AEV dealer, but any such transfer will not extend the original term of either warranty.
The duration of this warranty and / or the battery warranty may vary by international region based upon local laws and regulations.
Battery Pack Limited Warranty
Battery coverage in this Limited Warranty begins on the date of purchase by the original retail purchaser and continues for twenty-four months or 8,000 miles (12,900 km) on a declining balance basis, whichever comes
first.
Mileage is unlimited for the first 6 months of the battery warranty. Any time after month 6, the battery warranty expires at 8,000 miles (12,900 km) or at the end of the two-year warrant period, whichever comes
first.
During this time period, AEV warrants your vehicle's batteries against defects in materials or workmanship. After the first six months in service, a defective battery will be replaced on a manufacturer / customer shared
basis provided that the warranty limit of 8,000 miles (12,900 km) has not yet occurred. Please review the below table for guidelines.
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REGISTRATION
At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to AEV within thirty (30) days. Upon receipt of this registration, AEV will record the registration for warranty. No
verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be the warranty entitlement.
If you have not signed the original registration and received the customer copy, please contact your dealer immediately. NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED
WITH AEV.
Initial dealer preparation and set-up of your vehicle is very important in ensuring trouble-free operation. Purchasing a machine without proper dealer set-up will void your warranty coverage.
TERM FOR VEHICLES WITH LESS THAN 8,000 MILES (12,900 km)
WARRANTY COVERAGE FOR BATTERIES DEEMED DEFECTIVE BY AEV
Purchase Date through the 6th Month (inclusive) of Service
100% of the cost of an approved AEV battery at a AEV dealer
7th - 12th Month (inclusive) of Service
75% of the cost of an approved AEV battery at a AEV dealer
13th - 18th Month (inclusive) of Service
50% of the cost of an approved AEV battery at a AEV dealer
19th - 24th Month (inclusive) of Service
25% of the cost of an approved AEV battery at a AEV dealer
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WARRANTY COVERAGE AND EXCLUSIONS FOR LIMITED WARRANTY AND BATTERY PACK WARRANTY
LIMITATIONS OF WARRANTIES AND REMEDIES
This AEV limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover
acts of God, accidental damage, normal wear and tear, abuse or improper handling. This warranty also does not cover any vehicle, component, or part that has been altered structurally, modified, neglected, improperly maintained or used for racing, competition or purposes other than for which it was designed, or for any
damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts.
This warranty excludes damages or failures resulting from: improper lubrication; corrosion, surface imperfections caused by external stress, heat, cold or contamination; operator error or abuse; improper component alignment, tension, adjustment or altitude compensation; snow, water, dirt or other foreign
substance contamination; improper maintenance; modified components; use of aftermarket or unapproved components, accessories or attachments; unauthorized repairs; or repairs made after the warranty period
expires or by an unauthorized repair center.
LIMITATIONS OF WARRANTIES AND REMEDIES
This warranty excludes damages or failures caused by abuse, accident, fire, explosion, or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components,
general wear items, or any parts exposed to friction surfaces, stresses, environmental conditions and/or contamination for which they were not designed or not intended, including but not limited to the following items:
• Wheels and tires
•
Suspension components
• Brake components
• Seat components
•
Clutches and components
• Steering components
• Batteries
• Bushings/Bearings
• Finished and unfinished surfaces
•
Upholstery
• Lubricants
• Sealants
•
Hydraulic components and fluids
• Circuit breakers/Fuses
• Electronic components
• Light bulbs/Sealed beam lamps
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AEV Technologies, Inc.
21 Cypress Boulevard, Suite 1080"
Round Rock, TX 78665
aevgo.com
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