Aeromotive 17157 User Manual

AEROMOTIVE

Part # 17157

05’- Present Mustang Fuel System Chassis Kit

INSTALLATION INSTRUCTIONS

CAUTION:

Installation of this product requires detailed knowledge of automotive systems and
repair procedures. We recommend that this installation be carried out by a qualified
automotive technician.

Installation of this product requires handling of gasoline. Ensure you are working in a
well ventilated area with an approved fire extinguisher nearby. Extinguish all open flames,
prohibit smoking and eliminate all sources of ignition in the area of the vehicle before
proceeding with the installation.

When installing this product, wear eye goggles and other safety apparel as needed to
protect yourself from debris and sprayed gasoline.

WARNING!

The fuel system is under pressure. Do not open the fuel system until the pressure has
been relieved. Refer to the appropriate vehicle service manual for the procedure and
precautions for relieving the fuel system pressure.

Aeromotive system components are not legal for sale or use on emission controlled motor vehicles.

This kit contains the following parts

1 ea fuel cell (18667)
1 ea fuel filter bracket (12305)
1 ea fuel filter (12321)
30 ft AN-08 black nylon braided line
3 ea p/n 15610 AN-08 to cutoff AN-10 union
2 ea p/n 15645 AN-08 tank fitting

Section 1 - Fuel system installation:

1-1. Once the engine has been allowed to cool, disconnect the negative battery cable and relieve the fuel system pressure.

1-2. Raise the vehicle and support it with jack stands.

1-3. Referring to the appropriate vehicle service manual for instructions, drain, disconnect any electrical and fuel

component connections and remove the OEM fuel tank. The removal of the vehicles drive shaft and exhaust system
may be necessary for fuel tank removal.

1-4. Once the OEM fuel tank has been removed, tie up all electrical connections and hoses that were disconnected.

1-5. Find a suitable place in the trunk to mount the fuel cell. For mounting use Aeromotive bracket P/N 18701, or call

Aeromotive. Here is a typical install of a fuel cell in a SN197, Figure 1-1.

:

4 ea p/n 15685 AN-08 bulkhead fitting
12 ea cushioned hose clamps
5 ea AN-08 straight hose end
1 ea AN-08 45-degree hose end
8 ea AN-08 90-degree hose end
12 ea self-drilling screw

Figure 1-1

1-6. Find a suitable place for the two tank vent pass through fittings (15645), typical locations is trunk floor. Drill two holes

making sure you place them in a location where you can get access to the back side for the lock nuts. The system
comes with two tanks vents and both must be used for the system to function properly.

1-7. Assembly two identical hoses, 90 degree hose end on one side and a straight on the other. These will be used for the

tank vent hoses, Figure 1-2.

Figure 1-2

1-8. Next find a place for the two AN-08 fuel bulk heads, p/n 15685. The most common place for the two bulk heads are

on the driver’s side in the spare tire well. Drill the two holes two inches apart, figure 1-3.

Figure 1-3

1-9. Install one of the supplied 15610 fittings into the outlet of fuel pump (Make sure the fitting has the AN-10 o-ring

installed on it).

1-10. Assembly two hoses, both with 90-degree hose end on all ends. One will be used for the pump outlet and the other

will be used for the return, figure 1-4.

Figure 1-4

1-11. After connecting the return and pump outlet lines to the bulk heads, move to the under side of the vehicle.

1-12. Find a suitable place for the fuel filter (12321) and mounting bracket (12305). Typical mounting location on

passenger side frame rail, figure 1-5.