° COMPACT
L COMPACT LOW NOISE
H STANDARD COMPACT HEAT PUMP
HL SILENCED COMPACT HEAT PUMP
NRL
EN
INRLPY. 02.10 4086916_01
Dear Customer,
Thank you for choosing AERMEC. It is the fruit of many years of experience and
special design studies and has been made of the highest grade materials and with
cutting edge technology.
In addition, all our products bear the EC mark indicating that they meet the requirements of the European Machine Directive regarding safety. The standard of quality
is permanently being monitored and AERMEC products are therefore a synonym for
Safety, Quality and Reliability.
The data may undergo modifications considered necessary for the improvement of
the product, at any time and without the obligation for any notice thereof.
Thank you again.
AERMEC S.p.A
AERMEC S.p.A. reserves the right at all times to make any modification for the improvement of its product and is not obliged to
add these modification to machines of previous manufacture that have already been delivered or are being built.
- PED Directive relating to pressure equipment 97/23/EC
In compliance with Directive 97/23/EC, the product meets the Total Quality Warranty procedure (module H)
with certificate no. 06/270-QT3664 Rev.3 issued by the notified body no. 1131 CEC via Pisacane 46 Legnano
(MI) - Italy
Electromagnetic immunity and emission in residential environment
Electromagnetic immunity and emission in industrial environment
Round welding-free copper pipes for air conditioning and cooling
Pressure equipment for refrigerating systems and heat pumps
The person authorized to compile the technical file is: Massimiliano Sfragara - 37040 Bevilacqua (VR) Italy–Via
Roma, 996
Bevilacqua 28/12/2009
Marketing Director
Signature
1. GENERAL WARNINGS
Standards and directives to
be followed in the design and
manufacture of the unit:
Safety system:
Machine Directive
2006/42/EC
Low voltage directive
LVD 2006/95/EC
Electromagnetic compatibility
directive
EMC 2004/108/EC
Pressure containers directive
PE
D 97/23/CE EN 378,
UNI EN 14276
Electrical part:
EN 60204-1
Protection rating
IP 24
Acoustic part:
SOUND POWER
(EN ISO 9614-2)
SOUND PRESSURE
(EN ISO 3744)
Certifications:
Eurovent
Refrigerant GAS:
This unit contains fluorinated
greenhouse gases covered by
the Kyoto Protocol.
Maintenance and disposal
operations must be only
carried out by qualified staff.
R410A GWP=1900
The AERMEC NRL units are built
according to the recognised standards
and safety regulations. They have
been designed for air conditioning
and production of hot water and
must be used for this purpose in
accordance with their performance
characteristics.
be contractually
liable for any damage to people,
animals or objects, for failures caused
by errors during installation, adjustment
and maintenance or incorrect use. All
the uses not expressly indicated in this
manual are not allowed.
The company shall not
or non-contractually
1.1. CONSERVING THE
DOCUMENTATION
Deliver the following instructions plus all
the complementary documentation to
the system user, who shall be responsible
for keeping the instructions so that they
are always available when needed.
Read carefully this chapter; all the
procedures must be carried out by
qualified personnel according to the
regulations in force in the different
countries(M.D. 329/2004).
It must be installed in such a way as to
make all maintenance and/or repair
operations possible (SEE INSTALLER
SECTION page 33).
The warranty of the device does not in
any case cover costs owing to ladder
trucks, lifts or other lifting systems that
may be required in order to carry out
the interventions under guarantee.
Do not modify or tamper the with chiller
as this may cause dangerous situations
and the manufacturer shall not be liable
for any damages. The warranty shall not
be valid if the indications mentioned
above are not observed.
1.2. SAFETY PRECAUTIONS AND
INSTALLATION
− the chiller must be installed by an
authorised and qualified technician,
in compliance with the national
legislation in force in the country of
destination (MD 329/2004).
Aermec shall not be held
responsible for any damage
whatsoever resulting from the noncompliance with these instructions.
− Before starting any kind of work, it is
necessary TO READ CAREFULLY THE
INSTRUCTIONS, AND TO PERFORM
THE SAFETY CHECKS TO AVOID ANY
RISKS. All the personnel in charge
must know the operations and the
risks that may arise when all the unit
installation operations begin.
6
INRLPY. 02.10 4086916_01
2. DESCRIPTION AND
CHOICE OF THE UNIT
The NRL is a set of devices designed to
produce cold water for technological
systems. ACCORDING TO
several coolingand hydraulic circuits,
and according to the version, they can
have desuperheaters, total recovery, only
pumping unit or accumulator with pumping
unit.
The presence of more than one scroll type
compressor allows the NRL chillers various
capacity controls of the cooling capacity.
By means of a microprocessor, the electronic
regulation controls and manages all the
components and working parameters of
the unit; an internal memory registers the
working conditions in the moment when an
alarm condition arises, in order to visualise it
on the display.
2.1. VERSIONS AVAILABLE
−“COOLING ONLY” (° - L)
maximum outside temperature
allowed 42°C;
− processed water temperature 18°C;
− “HEAT PUMP” (H - HL)
in cooling mode, the operating
limits arrive at a maximum external
air temperature of 42°C;
− processed water temperature 18°C;
− in heating mode, the operating
limits arrive at a maximum external
air temperature of 42°C;
−
processed water temperature 50°C;
− NRLH do not offer the following
configurations:
−
YH (with processed water lower than
4°C
)
−
HC (condensing heat pump)
the size of several
2.2. VERSIONS AVAILABLE
• HEAT RECOVERY UNITS
with desuperheater inserted in
series (D).
−WARNING:
in the heat pump versions, the
desuperheater must be intercepted
during heat pump operation:
otherwise, the guarantee will no
longer be considered valid.
• Total heat recovery (T)
With plate-type exchanger inserted
in parallel with the coils
−
Both versions (D - T) use:
− a hot gas bypass device upstream
from the evaporator
− Water filter before the recovery
exchanger.
The units with desuperheater (D)
or total recovery (T) are not available in
the versions:
− YD
− YT
−
XT (only for temperature lower than
−
XD (only for temperature lower than
The NRL-C condensing units are not available
in the versions:
− HC (condensing heat pump)
− TC (condensing units with total recovery)
− DC (condensing units with desuperheater)
4°C
4°C
)
)
−
Mechanical thermostatic valve (Y):
−version Y: this is the version that
allows you to produce chilled water
below the standard value of +4°C,
to a minimum of -6°C. For lower
values, contact the company
headquarters.
Danger!
The refrigerant circuit is under steam. High temperatures are also
possible. The unit may only be opened by a service technician (SAT) or by
an authorised technician. The operations in the cooling circuit can only
be performed by a qualified refrigeration technician.
GAS R410A
The chiller is delivered with the correct refrigerant load.The R410A is free
of chlorine, it is not flammable and does not harm the ozone layer.
However, any interventions are always competence of the technical
service assistance (SAT) or an authorised technician.
INRLPY. 02.10 4086916_01
7
2.3. CONFIGURATOR
1.2.34.5.6789101112131415, 16
NRL280 0°°°°°°°00
field
1, 2, 3CodeNRL
4, 5, 6Size
280, 300, 330, 360
7Compressors
0Standard compressor
8Thermostatic valve
°
Standard mechanical thermostatic valve (to +4°C)
YLow water temperature mechanical thermostatic valve (to -6°C)
x
Electronic thermostatic valve also for low water temperature (to -6°C)
9Model
°Cooling only
CCondenser unit
HHeat pump
10Heat recovery
°Without recovery units
DDesuperheater
TTotal recovery
11Version
°
L
Compact version
Compact low noise version
12Coils
°Made of aluminium
RMade of copper
STinned copper
VVarnished
13Fans
°Standard
M
J
Enlarged
Inverter
14Fuel feed
°400V-3N-50Hz with thermomagnetic switches
1230V-3-50Hz with thermomagnetic switches
2500V-3-50Hz with thermomagnetic switches
15, 16Accumulation
00
01
02
03
04
05
06
07
08
09
10
P1
Without water accumulator
Low-head water accumulator and single pump
Low-head water accumulator and reserve pump
High-head water accumulator and single pump
High-head water accumulator and reserve pump
Water accumulator with holes for supplementary electric heater, low head and single pump
Water accumulator with holes for supplementary electric heater, low head and reserve pump
Water accumulator with holes for supplementary electric heater, high head and single pump
Water accumulator with holes for supplementary electric heater, high head and reserve pump
Double hydraulic ring
Double hydraulic ring with supplementary electric heater
Without water accumulator, with low-head pump
P2Without water accumulator, with low-head pump and reserve pump
P3
P4
Without water accumulator, with high-head pump
Without water accumulator, with high-head pump and reserve pump
WARNING
NB: for heat pump versions, M fans are not available, only ° and J.
8
INRLPY. 02.10 4086916_01
3. CHILLER CIRCUIT
Compressors
High effi ciency scroll-type hermetic
compressors, assembled on elastic antivibration supports, driven by a 2-pole electric
motor with internal thermal protection of the
electric heater casing included as standard.
The heater is automatically powered when
the unit stops, provided that the unit is kept
under tension.
Air side heat exchanger
High effi ciency device made of copper pipes
and aluminium blades locked into place via
mechanical pipe expansion.
Water side heat exchanger
Of the plate-type (AISI 316), externally
insulated with closed cell material to reduce
thermal dispersion. Fitted, as standard, with
antifreeze heater.
LIQUID SEPARATOR
(HEAT PUMP ONLY)
Located on the suction point of the
compressor, to protect against any fl owback
of liquid refrigerant, fl ooded start-ups,
operation in the presence of liquid.
Liquid accumulation
(only for heat pumps and total recovery)
To compensate the difference in volume
between the fi nned coil and the plate-type
exchanger, holding back excess liquid.
Filter drier
Of the mechanical type, made of ceramics
and hygroscopic material able to trap
impurities and any traces of humidity in the
chiller circuit.
Sight glass
For checking the refrigerating gas load and
any humidity in the refrigerating circuit.
Thermostatic valve
The mechanical type valve, with outside
equaliser on the evaporator outlet, modulates
the gas fl ow to the evaporator on the basis of
the thermal load, in such a way as to ensure
the proper degree of overheating of the
intake gas.
Electronic valve (optional)
Liquid and discharge taps
(cooling-only versions)
They allow the refrigerant to be cut off during
extraordinary maintenance.
Solenoid valve
The valve closes when the compressor turns
off, preventing the fl ow of refrigerant gas
towards the evaporator.
Bypass solenoid valve
(only for heat pumps)
To bypass the thermostat-controlled valve
during the defrosting cycle.
Cycle reversing valve (heat pump only)
Inverts the fl ow of refrigerant when
operation is switched between
summer/winter, and during defrosting
cycles.
Non-return valve
Allows the fl ow of refrigerant in one
direction only.
Desuperheater (only upon request)
Of the plate-type (AISI 316), externally
insulated with closed cell material to reduce
thermal dispersion.
Total recovery (only upon request)
Of the plate-type (AISI 316), externally
insulated with closed cell material to reduce
thermal dispersion.
3.1. FRAME AND FANS
Fan unit
Screw type, statically and dynamically
balanced. The electric fans are protected
electrically with thermomagnetic switches
and mechanically with metal anti-intrusion
grilles, in accordance with the standard CEI
EN 60335-2-40.
Enlarged fans (M)
These offer a useful head to overcome the
pressure drops in the system
Inverter fans (J)
Load-bearing structure
Made of hot-galvanised steel sheet of a
suitable thickness, varnished with polyester
powders able to resist atmospheric agents
over time.
3.2. HYDRAULIC
Circulation pump
Depending on the
characteristics of
the pump chosen, it
offers a useful head
to overcome the
pressure drops in the
system. There is also the
possibility to have a reserve pump.
The reserve pump is managed by the
electronic card.
Flow switch (installed as standard)
This checks that the water is circulating. If this
is not the case, it shuts down the unit.
Water fi lter(installed as standard)
Allows you to block and eliminate any
impurities in the hydraulic circuits. Inside, it
has a fi ltering mesh with holes not greater
than one millimetre. It is essential for avoiding
serious damage to the plate-type exchanger.
COMPONENTS
INRLPY. 02.10 4086916_01
9
Accumulator tank
In stainless steel, with a 700-litre capacity.
In order to reduce the thermal dispersion
and eliminate the phenomenon of the
formation of condensation, it is insulated with
polyurethane material of a suitable thickness.
One antifreeze electric heater of 300W (down
to -20°C outside temperature and tank water
temperature 5°C) assembled as standard and
commanded from the card via an antifreeze
sensor inserted in the tank.
Drain valve (all versions)
Of the automatic type, assembled on the
upper part of the hydraulic system; it releases
any air bubbles that may be present in the
system.
Filling assembly
(versions with accumulator)
This has a pressure gauge showing the pressure
in the system.
Expansion tank
(versions with accumulator)
Of the membrane type, with nitrogen precharge.
Hydraulic circuit safety valve
(only for versions with pump or with accumulator)
Calibrated to 6 bar and with ductable
discharge, it releases overpressure in the
event of abnormal working pressure levels.
3.3. SAFETY AND CONTROL COMPONENTS
Low pressure switch (BP)
− Cooling-only (L)
Of fixed calibration, located on the low
pressure side of the refrigerating circuit, it
stops the operation of the compressor in the
event of anomalous work pressures.
High pressure switch (AP)
− Cooling-only (L)
− Heat pump (HL)
With fixed calibration, placed on the high
pressure side of the chiller circuit, it shuts
down compressor operation in the case of
abnormal operating pressure.
Low pressure transducers (TP2)
− Cooling-only (L) “accessory”
− Heat pumps (HL) "standard"
Placed on the high pressure side of the chiller
circuit, it communicates to the control card
the operating pressure, sending a pre-alarm
in case of abnormal pressure.
High pressure transducer (TP3)
− Standard for all the versions
Placed on the high pressure side of the chiller
circuit, it communicates to the control card
the operating pressure, sending a pre-alarm
in case of abnormal pressure.
Anti-freeze heater
(installed as standard)
Its operation is commanded by the antifreeze
probe located in the plate-type evaporator.
It is activated when the water temperature
is +3°C, and deactivated when the water
temperature is +5°C. The dedicated software
in the regulation card manages the heater.
Refrigerating circuit safety valve
This intervenes by releasing overpressure in the
event of abnormal working pressure levels.
- Calibrated at 45 bar on the HP branch
- Calibrated at 30 bar on the BP branch
Evaporator antifreeze heating element
Its operation is commanded by the
antifreeze probe located in the plate-type
evaporator. It is activated when the water
temperature is +3°C, and deactivated
when the water temperature is +5°C. The
dedicated software in the regulation card
manages the heater.
3.4. ELECTRICAL COMPONENTS
ELECTRICAL PANEL
Contains the power section and the
management of the controls and safety
devices.
In accordance with standards:
CEI EN 61000-6-1
CEI EN 61000-6-2
CEI EN 61000-6-4 (immunity and
electromagnetic emissions for the industrial
sector).
and Directives EMC 89/336/EEC and
92/31/EEC concerning electromagnetic
compatibility, Low Voltage Directive LVD
2006/95/EC.
DOOR LOCK KNIFE SWITCH
IT is possible to access the electrical panel
by disconnecting the voltage, then using
the opening lever of the panel itself. This
lever can be blocked with one or more
padlocks during maintenance, in order to
prevent the machine being powered up
accidentally.
CONTROL KEYPAD
Provides full control functions. For a detailed
description refer to the user manual.
Remote control panel
This allows the chiller command operations
to be given from a distance.
compressor protection thermomagnetic
switch;
fan protection thermomagnetic switch;
auxiliary protection thermomagnetic switch;
discharge gas temperature control
thermostat.
(only for heat pumps)
ELECTRONIC REGULATION
MICROPROCESSOR CARD
Consisting of a management/control card
and a visualisation card.
• Functions carried out:
− adjustment of water temperature
at evaporator inlet, with thermostat
control for up to 4 levels and integralproportional fan speed control (with
DCPX accessory);
For further information, refer to the user
manual.
10
INRLPY. 02.10 4086916_01
4. ACCESSORIES
280300330360
AER485
°•
L•
H•
HI•
AVX (00)
785791791791
785791791791
AVX (01-02-03-04)
°
L
H
HI
AVX (P1-P2-P3-P4)
°
L
H
HI
°
L
H
HI
786792792792
786792792792
787793793793
787793793793
GP
260x2260 350350x2350x2
260x2260 350350x2350x2
Through this accessory it is possible to connect the unit with BMS supervision
systems with electrical standard RS 485 and MODBUS type protocol.
•••
•••
•••
•••
Sprung anti-vibration supports. Select the model using the compatibility
table.
Sprung anti-vibration supports. Select the model using the compatibility
table.
Sprung anti-vibration supports. Select the model using the compatibility
table.
Protect the external coils from accidental knocks.
PGS
°
L•
H•
HI•
AERWEB30
°•
L•
H•
HI•
Card to be inserted in the electronic card of the unit. Allows you to
programme two time bands per day (two switch on/off cycles) and to
have differentiated programming for each day of the week.
•
AERWEB30: the AERWEB device allows the remote control of a chiller
from a common PC, using a serial connection. Using additional modules,
the device allows the chiller to be controlled via the telephone line, using
the AERMODEM accessory, or via the GSM network, using the
AERMODEM GSM accessory. AERWEB can pilot up to 9 chillers, but each
of these must be equipped with accessory AER485 or AER485P2.
•••
•••
•••
•••
•••
•••
•••
•••
INRLPY. 02.10 4086916_01
11
280300330360
Current rephaser. Parallel connection with the motor makes the reduction
REF
°
L
H
HI
°78798181
Lstandard
H78808282
HIstandard
°78808282
Lstandard
RIFNRL2800RIFNRL3000RIFNRL3300RIFNRL3600
RIFNRL2800RIFNRL3000RIFNRL3300RIFNRL3600
DCPX
DCPX M
DUALCHILLER
°•
L•
H•
HI•
MULTICHILLER
°•
L•
H•
HI•
TRX1
°•
L•
H•
HI•
PRM 1
°•---
L•---
H•---
HI•---
PRM 2
°-
L-
H-
HI-
of input current possible.
It can only be installed when the machine is being made and must
therefore be specified when the order is placed.
This accessory allows correct operation with outside temperatures below
10°C and down to -10°C.
It is made up of an electronic regulation card that varies the fan rpm on the
basis of the condensation pressure (read by the high pressure
transducer), to keep it sufficiently high for the proper functioning of the unit.
It also allows correct heating operation with outside temperatures greater
than 30°C and up to 42°C.
DCPX only for configurations with enlarged fans (M).
Simplified control system to switch on and off, and command, two
chillers (using Aermec GR3 command) in a single system, as if they were
a single unit.
•••
•••
•••
•••
Control system to switch the individual chillers on and off, and command
them, in a system in which several units are installed in parallel, always
ensuring a constant delivery to the evaporators.
•••
•••
•••
•••
The water accumulators with holes and supplementary electric heaters
leave the factory with plastic protection caps. Before loading the system,
if the installation of an electric heater is not envisaged it is compulsory to
replace the plastic caps with the special TRX1.
•••
•••
•••
•••
FACTORY-ASSEMBLED ACCESSORY. Pressure switch with manual reset
(using a tool), electrically connected in series to the high pressure switch
on the compressor delivery pipe.
FACTORY-ASSEMBLED ACCESSORY. Pressure switch with manual reset
(using a tool), electrically connected in series to the high pressure switch
on the compressor delivery pipe.
•••
•••
•••
•••
[1] The useful heads refer to the nominal air flow rate
* The water connections are all of the Victaulic type
12
INRLPY. 02.10 4086916_01
5. STARTING CURRENT REDUCTION IN PRESENCE OF DRE ACCESSORIES
[1] The useful heads refer to the nominal air flow rate.
(1) Sound power
Aermec determines the sound power value on the basis of measurements
taken in accordance with standard 9614-2, in compliance with the Eurovent
certifi cation.
(2) Sound pressure
Sound pressure in an unrestricted range on a refl ective plane (directional
fact. Q=2), 10m away from the unit external surface, complying with ISO 3744.
NOMINAL REFERENCE CONDITIONS
− Inlet water temperature 12°C
− Outlet water temperature 7°C
− Outside air temperature d.b. 35°C
− ∆t 5°C
14
INRLPY. 02.10 4086916_01
7. TECHNICAL DATA
7.1. TECHNICAL DATA VERSIONS [H-HL]
COOLING2800300033003600
H
Cooling outputkW
Total input powerkW
Water flow rate l/h
Total pressure dropskPa
HEATING2800300033003600
Heating capacitykW
Total input powerkW
Water flow rate on heatingl/h
Total pressure drop on heatingkPa
Energy indices
EERW/W
ESEERW/W
COPW/W
ELECTRICAL DATA
Fuel feedA
Input current on coolingA
Input current on heatingA
Maximum currentA
Peak currentA
COMPRESSORS (SCROLL)
Number/Circuit
FANS (AXIAL)
Quantityno.
Air fl ow rate, cooling onlym³/h
Heat pump air fl ow ratem³/h
Input powerkW
Input currentA
Useful heads[1] Pa
FANS (INVERTER J)
Quantityno.
Input powerkW
Input currentA
Useful heads[1] Pa
no./
no.
666734846908
HL604664746794
H
280318332358
HL308348374408
114550126250145510156180
H
HL103890114210128310136570
H
40.240.446.945.7
HL33.433.637.035.5
H
7688549361006
HL
H
252282310332
HL
H
132.100 146.890 160.990173.030
HL
H
53.755.458.857.8
HL
H2.382.312.542.54
HL1.961.901.991.95
H3.573.503.533.60
HL3.473.433.443.41
H
3.053.033.023.03
HL
H
HL
482551592618
H
HL521594641673
H
454522558579
HL
H
588646730796
HL
H
7978559981064
HL
H
10/412/412/412/4
HL
H
HL12121616
H174800173600 248400244800
HL131000138800173800171400
H
HL
H
HL13.613.620.420.4
H
HL28.828.843.243.2
H55 54 47 45
HL----
H
HL--- -
H
HL--- -
H
HL--- -
H
HL----
881212
169800168000234600229200
13.613.620.420.4
28.828.843.243.2
881212
13.613,.620.420.4
28.828.843.243.2
55544745
400V - 3 - 50 Hz
* The water connections are all of the Victaulic type[1] The useful heads refer to the nominal air flow rate
INRLPY. 02.10 4086916_01
15
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