1 General standards ............................................................................................................................................................................................pag. 2
2Description and choice of unit .....................................................................................................................................................................pag. 3
2.1 Models available .........................................................................................................................................................................pag. 3
2.2 Versions available .......................................................................................................... ............................................................pag. 3
2.2.1 Standard equipment .................................................................................................................................................................pag. 3
3Description of components ...........................................................................................................................................................................pag. 5
3.2Frame and fans ...........................................................................................................................................................................pag. 5
3.4Safety and control components ..........................................................................................................................................pag. 6
4Accessories and table of possible combinations ................................................................................................................................pag. 7
5.3High ef ficiency versions ...........................................................................................................................................................pag. 10
5.4Silenced ver sions .......................................................................................................................................................................pag. 11
6.2Project data ..................................................................................................................................................................................pag. 14
7 Correction coefficients
7.1 Cooling input capacities, standard versions - high efficiency (cold mode)
high efficiency ..............................................................................................................................................................................pag. 15
7. 4 Correction factors for ∆T other than nominal .............................................................................................................pag. 17
11 Effective pressures for the system ........................................................................................................................................................... pag. 22
13 Total heat recovery ...........................................................................................................................................................................................pag. 25
14 Sound data ........................................................................................................................................................................................................... pag. 26
15 Capacity contro ..................................................................................................................................................................................................pag. 27
16 Calibration of check and safety parameters .........................................................................................................................................pag. 28
18 Weights and centres of mass .....................................................................................................................................................................pag. 30
18.1Distribution weights percentage on rests for models WITHOUT WATER ........................................................pag. 31
18.2 Distribution weights percentage on rests for models WITH WATER ...............................................................pag. 36
Dear Customer,
Thank you for choosing AERMEC. It is the fruit of many years of experience and special design studies and has been
made of the highest grade materials and with cutting edge technology.
In addition, all our products bear the EC mark indicating that they meet the requirements of the European Machine
Directive regarding safety. The standard of quality is permanently being monitored and AERMEC products are
therefore a synonym for Safety, Quality and Reliability.
The data may undergo modifications considered necessary for the improvement of the product, at any time and without
the obligation for any notice thereof.
COMPLIANCE DECLARATIONWe, the undersigned, declare on our own exclusive responsibility that the object in question, so
defined:
Product identificationAIR / WATER chiller, HEAT PUMP NRA RANGE
is in compliance with:
1.Directive 97/23/EC and has been subjected (with reference to Attachment II of the said
directive) to the following compliance evaluation procedure:
module H
with checks made via inspections by the appointed body CEC via Pisacane 46 Legnano (MI)
- Itally, identity number 1131;
2.Designed, produced and marketed in observance of the following technical specifications:
Harmonised standards:
- EN 378:Refrigerating system and heat pumps - Safety and environmental
requirements;
- EN 12735:Copper and copper alloys - Seamless, round copper tubes for air
conditioning and refrigeration;
- UNI 1285-68:Calculation of the strength of metal pipes subject to internal pressure;
3.Designed, produced and marketed in observance of the following EC directives:
98/37/EC:Machine Directive
2006/95/CELVD
Bevilacqua 26/03/2007
Marketing Director
Signature
1
1 GENERAL STANDARDS
• This manual, and the electrical
layouts supplied with the unit, must
be kept in a dry place for any future
consultation, and for the lifespan of
the machine.
This manual has been drawn up
with the aim of supporting the
correct installation of the unit and
providing all the indications for the
correct use and maintenance of
the device. Before proceeding with
the installation, please read all the
information in the manual carefully,
as well as the procedures necessary
for the correct installation and use of
the unit.
• Be careful to adhere t o the instructions
in this manual and observe the safety
regulations currently in place.
• The device must be installed in
compliance with the local legislation
currently in force in the country of
destination.
• Non-authorised tampering with
the equipment, whether electrical
or mechanical, will make THE
WARRANTY VOID and exclude any
liability on the part of the company.
• Check the electrical characteristics
shown on the registration plate
(fig.1) before making the electrical
connections. Read the instructions in
the specific section about electrical
connections.
• If the unit needs to be repaired, in all
cases contact a specialised AERMEC
After Sales Service centre and only
use OEM spare parts.
• The manufacturer furthermore
declines any liability for injury to
persons or damage to things
resulting from the failure to comply
with the information in this manual.
• Permitted uses: this series of chillers
is suitable for producing cold water
to use in hydronic systems designed
for air conditioning. The units are not
suitable for producing hot water for
bathrooms.
Any use other than that permitted,
or outside the operating limits
mentioned in this manual, is forbidden
unless previously agreed with the
company.
The warranty does not include
payment for damage due to wrong
installation of the unit by the
installer.
• The warranty does not include
payment for damage due to the
improper use of the unit by the user.
• The manufacturer is not to be
considered liable for accidents to
the user or the installer due to the
incorrect installation or improper
use of the unit.
•The device must be installed in such a
way that maintenance and/or repair
operations can be carried out. The
warranty of the device does not in any
case cover costs incurred as a result
of motorised ladders, scaffolding or
any other lifting systems necessary
to carry out the operations under
warranty.
The warranty is not valid when:
• the services and repairs have
been carried out by non-authorised
personnel or companies;
• the unit has been repaired or
modified in the past with non-OEM
spare parts;
• the unit has not been adequately
maintained;
• the instructions described in this
manual have not been followed;
• non-authorised modifications have
been made.
N.B:
The Manufacturer reserves the right
at all times to make any modification
for the improvement of its product,
and is not obliged to add these
modification to machines of previous
manufacture that have already been
delivered or are being built.
The warranty conditions are anyway
subject to the general sales conditions
at the moment the contract is
finalised.
1.1 Technical plate
Technical
plate
Fig. 1
2
2 DESCRIZIONE E SCELTA DELL'UNITÀ
The devices of the NRA range are
units used to produce cold water for
technological systems; the heat pump
models also allow you to produce hot
water for heating. They consist of two
R407C refrigerating circuits and a
single hydraulic circuit (which may or
may not be fitted with an accumulation
unit).
The presence of more than one scroll
type compressor allows the NRA chillers
various capacity controls of the cooling
capacity.
The use of more than one scroll type
compressor allows a high level of
efficiency, even with partial loads. In
these cases in fact, a variable number
of scroll compressors are working,
each at 100% (i.e. maximum efficiency)
of the output power. By means of
a microprocessor, the electronic
regulation controls and manages
all the components and working
parameters of the unit; an internal
memory registers the working
conditions in the moment when an
alarm condition arises, in order to
visualise it on the display. The units
have a protection rating of IP 24.
2.1 MODELS AVAILABLE
- “STANDARD COOLING ONLY (°)”
maximum outside temperature
allowed 42°C. Acoustic protection
cover for the compressor, for quiet
operation.
- “HEAT PUMP (H)” in cooling mode
the operating limits arrive to a
maximum outside air temperature
of 46°C. NRAH do not envisage the
following configurations:
- YH (with processed water lower
than 4°C)
- HC (condensing heat pump)
- HA (heat pump in high
temperature because the heat
pump is, by its very nature, a
machine for high temperatures)
2.2 VERSIONS AVAILABLE
- "STANDARD/BASE"
Maximum outside temperature
allowed 42°C, acoustic cover for the
compressor, for quieter operation.
- "HIGH TEMPERATURE" (available
only for cold working versions)
via the expansion of the pack finned
heat exchanger, it allows you to
widen the operating limits, arriving at
a maximum outside air temperature
of 46°C.
- “SILENCED (L)” r e pr e s ents the
models designed for particularly
quiet operation. All the sizes
are fitted with a device for
regulating the fan speed. When
the temperature is lower than
35°C, the low noise version
further reduces the number of fan
rotations, thereby obtaining an
even quieter operation than that in
nominal conditions.
- “SILENCED HEAT PUMPS (HL)”
represents the models designed for
particularly quiet operation.
All the sizes are fitted with a device
for regulating the fan speed.
- “HEAT RECOVERY”
A unit with air condensation, complete
with section for partial heat recovery.
The heat exchanger is specially scaled
to guarantee heat recovery for the
production of hot water for use in
bathrooms or other purposes.
1. Desuperheater(D)
The desuperheater is also available for
heat pump versions, limitedly in the cooling function. It must be intercepted in
the heating function.
2. Total heat recovery (T)
In heat pumps total recovery is only
available for the “OO versions without
hydronic kit”
- “CONDENSING UNITS C”
-
“SILENCED CONDENSING UNITS
LC”
- “VERSION Y” is the version that allows
you to produce chilled water below
the standard value of +4°C, to a
minimum of -6°C.
For lower values, contact the
company headquarters.
ONLY THE VERSION YA IS
AVAILABLE.
WARNING
For the devices designed to work with a
low air temperature, and also the heat
pumps, before starting up the unit (or
at the end of each period of prolonged
disuse) it is extremely important for
the oil of the compressor carter to
be heated beforehand, via the power
supply to the special heaters, for at
least 8 hours.
The carter heater is automatically
powered when the unit stops, provided
that the unit is kept under tension.
2.2.1 Standard equipment
ALL THE VERSIONS COME WITH:
Evaporator anti-freeze heater
1.
Compressor carter heater
2.
Remote control panel
3.
Water filter (supplied with the ver-
4.
sions without accumulation)
Flow switch only in the versions with
5.
accumulation
HEAT PUMPS
TP1Trasduttore di bassa pressione
TP2Trasduttore di alta pressione
DCPX Dispositivo di regolazione della ve-
locità dei ventilatori di serie per la
sola versione HL
CHILLERS WITH ACCUMULATION
1.Evaporator anti-freeze heater
2. High or low pressure pumping unit
3.OPTION:
4.For the heat pump versions, an
CHILLERS WITH DESUPERHEATER
DCPX Standard
There is also the possibility
to have a reserve pump.
The stand-by pump that in NRA 800
- 900 - 1000 models is controlled by
the electronic card which enables
the alternate operation of the two
pumps to optimize the working time.
A switch on the NRA 1250 - 1400
- 1500 - 1650 - 1800 electric panel
enables the pumps to be manually
switched over.
accumulation (pre-set for the
insertion of integrative heaters) is
available upon request.
3
2.3 SELECTION
1,2,3 4,5,6,789101112131415,16
NRA 1650 ° ° D L ° ° ° 00
fields 15 - 16
HYDRONIC KIT
00
01Accumulation and low pressure pump
02Accumulation, low pressure pump and
03Accumulation and high pressure pump
04
05Accumulation with holes for integrative
06
07Accumulation with holes for integrative
08
P1Only low pressure pump
P2
P3
P4
Without accumulation
reserve pump
Accumulation, high pressure pump and reserve
pump
resistance, and low pressure pump
Accumulation with holes for integrative resistance,
low pressure pump and reserve pump
resistance, high pressure pump
Accumulation with holes for integrative resistance,
high pressure pump and reserve pump
Low pressure pump and reserve pump
Only high pressure pump
High pressure pump and reserve pump
fields 14
fields 13
fields 12
fields 11
fields 10
Power supply
° 3~400V-50Hz with thermomagnetic switches
4 3~230V-50Hz with thermomagnetic switches
9 3~500V-50Hz with thermomagnetic switches
Evaporator
° According to PED standards
C Condensing (without evap.)
Coils
° - Aluminium
R - Copper
S - Tinned copper
V - Varnished aluminium copper
Version
° Standard
A High temperature
L Standard in Silenced operation
Heat recoverers
° Without recoverers
D Desuperheater
T Total recovery
fields 9
Model
° Cooling only
H Heat pump
fields 8
Refrigerant
° Standard
Y Version for low temperature of processed water, down to -6°C
KEY
1 Compressor
2 Exchanger water side
3 Exchanger air side
4 Frame
5 Control keypad
6 Fans
7 Electric panel
3.1 REFRIGERATING CIRCUIT
Compressors
Hermetic scroll type compressors
equipped, as standard, with anti-freeze
heater.
The heater is automatically powered when
the unit stops, provided that the unit is
kept under tension. The compressor area
is acoustically insulated. The use of more
than one scroll type compressor allows a
high level of efficiency with partial loads. In
these cases in fact, a variable number of
scroll compressors are working, each at
its own 100% (i.e. maximum efficiency) of
the output power.
Air side heat exchanger
It is made of copper pipes and aluminium
fins locked into place through mechanical
expansion of the pipes. Of the high efficiency
type; furrowed tube and corrugated fins for
heat pump, smooth tube and turbo fins for
cooling only.
Water side heat exchanger
Of the plate type (AISI 316), externally
insulated with closed cell material to
reduce thermal dispersion. Fitted, as
standard, with anti-freeze heater.
Liquid separator
(heat pump only)
Suction from compressor, to protect from
any liquid refrigerant return, flooded starts,
working in the presence of liquid.
Filter drier
Of the mechanical type, made of ceramic
and hygroscopic material, able to hold back
any impurities and traces of humidity in the
refrigerating circuit.
Sight glass
For checking the refrigerating gas load and
any humidity in the refrigerating circuit.
Thermostatic valve
The mechanical valve, with outside equaliser on the evaporator outlet, modulates the
gas flow to the evaporator on the basis of
the thermal load, in such a way as to ensure the proper degree of overheating of the
intake gas.
Liquid and force gas taps
(cooling-only versions)
They allow the refrigerant to be cut off
during extraordinary maintenance.
Solenoid valve
The valve closes when the compressor
turns off, preventing the flow of refrigerant
gas towards the evaporator.
Reverse cycle valve
(heat pump only)
Inverts the flow of the refrigerant when
there is a change of summer / winter
operation and during the defrosting cycles.
One-way valve
This allows the refrigerant to flow in just
one direction.
Desuperheater (only upon request)
Of the plate type (AISI 316), externally
insulated with closed cell material to reduce
thermal dispersion.
The desuperheater is also available for heat
pump versions, limitedly in the cooling function. It must be intercepted in the heating
function.
Total recovery (only upon request)
Of the plate type (AISI 316), externally
insulated with closed cell material to reduce
thermal dispersion.
NOTE
In heat pumps total recovery is only available
for the “OO versions without hydronic kit”
Liquid accumulation
only for heat pumps, or with total heat
recovery.
It is used in the heat pump or total recovery
versions. Used to keep the refrigerating
gas in a liquid state if the machine, in that
particular working point, has an excess
of it.
3.2 FRAME AND FANS
Fan unit
Screw type, statically and dynamically
balanced. The electric fans are protected
electrically with thermomagnetic switches
and mechanically with metal anti-intrusion
grilles, in accordance with the standard CEI
EN 60335-2-40.
Load-bearing structure
Made of hot-galvanised steel sheet of a
suitable thickness, varnished with polyester
powders able to resist atmospheric agents
over time.
3.3 HYDRAULIC COMPONENTS
Circulation pump
Depending on the characteristics of the
pump chosen, it offers an ef fective pressure
to overcome the pressure drops in the
system. There is also the possibility to have
a reserve pump.
The stand-by pump that in NRA 800
- 900 - 1000 models is controlled by
5
the electronic card which enables the
alternate operation of the two pumps
to optimize the working time. A switch
on the NRA 1250 - 1400 - 1500 - 1650
- 1800 electric panel enables the pumps
to be manually switched over.
Flow switch only in versions with accumulation feature and or pumps
This checks that the water is circulating. If
this is not the case, it shuts down the unit..
NOTE
In the versions without accumulation a flow
switch must be introduced or the WARRANTY becomes void.
Water filterSupplied with standard versions
(Mounted in versions with accumu-
lation and/or Pope
Allows you to block and eliminate any
impurities in the hydraulic circuits. Inside, it
has a filtering mesh with holes not greater
than one millimetre. It is essential in order
to avoid serious damage to the plate heat
exchanger.
Accumulation tank
It is made of stainless steel, with a capacity
of 700 litres. In order to reduce the thermal
dispersion and eliminate the phenomenon of
the formation of condensation, it is insulated
with polyurethane material of a suitable
thickness. It is fitted, as standard, with an
anti-freeze heater (down to -20°C outside
temperature, tank water temperature
5°C), commanded by the anti-freeze probe
situated in the tank.
Drain valve
(only in the versions with hydronic unit or
pump(s))
Of the manual type, it discharges any air
pockets. It is intercepted by a stopcock so
that it can be substituted if necessary.
Filling unit
(only in the versions with accumulation or
pump(s))
This has a pressure gauge showing the
pressure in the system.
Two expansion tanks (of 25 litres)
(only in the versions with accumulation or
pump(s))
of the membrane type, with nitrogen precharge.
Hydraulic circuit safety valve
(only in the versions with hydronic unit or
pump(s))
CALIBRATED AT 6 bar and with a discharge
that can be channelled, it intervenes by
discharging the overpressure in the event
of anomalous pressures.
)
3.4 SAFETY AND CONTROL
COMPONENTS
Low pressure switch
not present in the heat pump versions, as
these functions are carried out directly by
the board.
Of fixed calibration, located on the low
pressure side of the refrigerating circuit, it
stops the operation of the compressor in
the event of anomalous work pressures.
High pressure switch
Of variable calibration, located on the high
pressure side of the refrigerating circuit, it
stops the operation of the compressor in
the event of anomalous work pressures.
Anti-freeze heater
(installed as standard)
Its operation is commanded by the antifreeze probe located in the plate evaporator.
It is activated when the water temperature
is +3°C, and deactivated when the water
temperature is +5°C. The dedicated
software in the regulation card manages
the heater.
Refrigerating circuit safety valve
Calibrated at 30 Bar, it cuts in by letting off
the overpressure in the case of anomalous
pressures.
Low pressure transducers TP1,
standard in the heat pumps.
accessory in the cooling only versions
High pressure transducer TP2
standard on all the versions
3.5 ELECTRICAL COMPONENTS
Electrical panel
Contains the power section and the
management of the controls and safety
devices. This conforms with standard
CEI 60204-1, and Electromagnetic
Compatibility Directives EMC 89/336/
EEC and 92/31/EEC.
Door lock sectioner
IT IS POSSIBLE TO ACCESS THE ELECTRIC
PANEL BY disconnecting the voltage, then
using the opening lever of the panel itself.
This lever can be blocked with one or more
padlocks during maintenance, in order to
prevent the machine being powered up
accidentally.
Control keypad
Provides full control functions.
For a detailed description of the keypad
refer to the user manual.
Remote control panel
This allows the chiller command operations
to be given from a distance.
- thermomagnetic compressor
protection.
- thermomagnetic fan protection;
- thermomagnetic auxiliary protection.
- thermostat for discharge gas
temperature control
3.6 ELECTRONIC REGULATION
Microprocessor card
Consisting of a management/control card and a
visualisation card. Functions carried out:
• regulation of evaporator water inlet
temperature (also outlet can be
selected), with thermostat action up
to 12 levels and proportional/integral
control of fan speed.
• delayed compressor start-up.
• operation as chiller, with possibility to
integrate refrigerating capacity by
means of “free-cooling”.
• compressor sequence rotation.
• management of low temperature
device (accessory).
• compressor operation hour count.
• start/stop.
• reset.
• permanent alarms memory.
• automatic start-up after drop in
voltage.
• multi-lingual message service.
• operation with local or remote
control.
• visualisation of machine status:
ON/OFF compressors;
alarms summary.
• alarms management:
high pressure; flow switch;
low pressure; anti-freeze;
compressor overload;
fan overload; pump overload.
• visualisation of the following
parameters:
water inlet temperature;
evaporator water inlet temperature;
water outlet temperature; delta T;
high pressure; low pressure;
waiting time for restart.
• alarms visualisation.
• settings:
a) without password:
cooling set;
total differential;
b) with password:
anti-freeze set;
low pressure exclusion time;
display language;
access code.
For further information, refer to the user
manual.
6
4 ACCESSORIES
AER485 Scheda per sistemi
MODBUS
Questo accessorio consente il collegamento dell’unità con sistemi di supervisione BMS con standard elettrico RS
485 e protocollo di tipo MODBUS.
AVX anti-vibration support
Spring-operated, anti-vibration
supports.
DCPX
1
device for low temperatures
It consists of an electronic regulation
card that varies the number of
fan rotations on the basis of the
condensation pressure
GP protection grille
Each kit has two grilles.
PGS daily/weekly timer.
Card to be inserted in the electronic
card of the unit. Allows you to
programme two time bands per day,
and to have different programmings
for each day of the week.
TP1 2 low pressure transducer
It makes it possible to show the value of
the compressor's intake pressure (one
per circuit) on the microprocessor card
display. Placed on the low pressure
side of the refrigerating circuit, it shuts
down compressor operation in the case
of abnormal operating pressure.
3
DRE
Dispositivo riduyion ecor-
rente di spunto
Electronic peak current reducer. It
must be factory-mounted.
3
RIF
Current rephaser.
Parallel connection
with the motor makes the reduction of
input current possible. This can only
be installed when the machine is being
made and must therefore be specified
when the order is placed.
ROMEO
Remote Overwatching Modem Enablig
Operation (Remote Overwatching
Modem Enabling Operation) is a device that enables a remote control of a
chiller from an ordinary mobile phone
with WAP browser. Furthermore it
allows to send alarm or pre-alarm SMS
up to 3 GSM mobile phones which may
not be equipped with WAP browser
KEY
1
Standard in models: NRA L/ NRA D
2 Standard in models: NRA H - HL
3 It must be factory-mounted
Aermec determines the value of sound
power on the basis of measurements performed in compliance with regulation 9614,
in respect with that requested by Eurovent
certification.
(1) Sound Pressure
Sound pressure in free field on a reflective
surface (factor of directionality Q=2), at 10
metres from the external surface of the
unit, using the parallel expansion method
(box-method, ISO 3744)
5 TECHNICAL DATA
NOTE
- The noise data refer to configuration without
pump.
- For heat pumps the data refers to functioning
in cooling mode
E.S.E.E.R.
There is a growing awareness in Europe
as well that attention needs to be paid
to the electricity consumed by air conditioning machines. For many years now in
the United States talk has not just been
about efficiency in the plan conditions, but
an assessment index is used that takes
account of the marginal operation of the
unit under plan conditions and the greater
use with partial loads with external air that
is less than that planned and in conditions
of compressor capacity control. In Europe
the proposed EECCAC (Energy Efficiency
Acqua uscita evaporatore 7 °C
∆T a pieno carico 5 °C
Carico 100% 75% 50% 25%
Temperatura aria esterna 35°C 30°C 25°C 20°C
and Certification of Central Air Conditioner)
has been adopted, the ESEER (European
Seasonal Energy Efficiency Ratio), that has
the purpose of being able to compare the
chillers with each other.
After estimating the total energy required
by the system during summer management (kW/h), the seasonal electrical energy consumption can be deduced with this
formula:
Input energy = Required energy
Efficiency index
The actual energy calculation can be obtained, more accurately, by considering:
1. The load profile with external temperature
2. The climatic profile
3. The total number of hours
With this data, every consultant or designer will be able to his or her evaluations.
8
5.2 TECHNICAL DATA, STANDARD VERSIONS (°)
NRA°800900100012501400150016501800
Cooling capacity:kW211,0236,0261,0320,0363,0390,0434480
Total input powerkW84,593,0102,0129,0141,0153,0172189
Evaporator water flow ratel/h3629040590448905504062440670807465082560
Evaporator pressure dropkPa34,429,333,934,530,635,1 38,040,3
Fuel feedV3
Total input powerA145160174222242261296323
Maximum currentA200219237285322355395423
Peak currentA343383423487470519569584
COMPRESSORS
Typ escrollscrollscrollscrollscrollscrollscrollscroll
Numbern° 44445666
Number per circuit
COMPRESSOR HEATER
Compressor carter heatern° x W4 x 13 04 x 13 04 x 1304 x 13 05 x 1306 x 1306 x 13 06 x 130
n°+n°+n°+n°
2+22+22+22+22+33+33+33+3
400 V 50Hz
~
FANS
Typ eAxialAxialAxialAxialAxialAxialAxialAxial
Numbern° 44466688
Input current ventilation unitA1616162424243232
Input power ventilation unitkW7,27,27,210,810,810,815,215,2
Air flow ratem3/h860008300080000126000 120500 115000170000 168000
EVAPORATORS
Typ ePlatePlatePlatePlatePlatePlatePlatePlate
Numbern° 11111111
HYDRAULIC CIRCUIT
Water accumulationlt700700700700700700700700
Accumulation anti-freeze heatern°xW2x3002x3002x3002x3002x3002x3002x3002x300
PLUMBING CONNECTIONS STANDARD VERSIONS (hydraulic parallel not supplied)
Fuel feedV3
Total input powerA140154168213233253287315
Maximum currentA200219237285322355395423
Peak currentA340373406475458511555569
COMPRESSORS
Typ escrollscrollscrollscrollscrollscrollscrollscroll
Numbern° 44445666
Number per circuit
COMPRESSOR HEATER
Compressor carter heatern° x W4 x 1304 x 13 04 x 13 04 x13 05 x 13 06 x 13 06 x 13 06 x13 0
kW217,0243,0268,0330,0374,0400,0450495
400 V 50Hz
~
n°+n°+n°+n°
2+22+22+22+22+33+33+33+3
FANS
Typ eAxailAxailAxailAxailAxailAxailAxailAxail
Numbern° 44466688
Input current ventilation unitA1616162424243232
Input power ventilation unitkW7,27,27,210,810,810,815,215,2
Air flow ratem3/h800007800076000115000111500111000162000160000
EVAPORATORS
Typ ePlatePlatePlatePlatePlatePlatePlatePlate
Numbern° 11111111
HYDRAULIC CIRCUIT
Water accumulationlt700700700700700700700700
Accumulation anti-freeze heatern°xW2x3002x3002x3002x3002x3002x3002x3002x300
PLUMBING CONNECTIONS STANDARD VERSIONS (hydraulic parallel not supplied)
Fuel feedV3
Total input powerA151166180229250270301330
Maximum currentA188207225269304340373400
Peak currentA342382422486469522568582
COMPRESSORS
Typ escrollscrollscrollscrollscrollscrollscrollscroll
Numbern° 44445666
Number per circuit
COMPRESSOR HEATER
Compressor carter heatern ° x W4 x13 04 x 13 04 x13 04 x 13 05 x 1306 x 13 06 x 1306 x13 0
kW190,0213,0235,0292,0329,0353,0404446
400 V 50Hz
~
n°+n°+n°+n°
2+22+22+22+22+33+33+33+3
FANS
Typ eAxailAxailAxailAxailAxailAxailAxailAxail
Numbern° 44466688
Input current ventilation unitA
Input power ventilation unitkW2,93,03,14,04,55,066,2
Air flow ratem3/h440005000056000680007600084000100000 112000
EVAPORATORS
Typ ePlatePlatePlatePlatePlatePlatePlatePlate
Numbern° 11111111
HYDRAULIC CIRCUIT
Water accumulationlt700700700700700700700700
Accumulation anti-freeze heatern°xW2x3002x3002x3002x3002x3002x3002x3002x300
PLUMBING CONNECTIONS STANDARD VERSIONS (hydraulic parallel not supplied)
Cooling capacitykW230,0257,0284,0356,0396,0426,0480534
Total input powerkW89,598,5107,5138,0150,0161,5187206
Evaporator water flow ratel/h3956044200488506123068110732708256091850
Evaporator pressure dropkPa43,740,643,442,642,144,766,771,3
DATI ELETTRICI
Fuel feedV3
Total input current only COOLING A142157171212235257288314
Corrente assorbita totale HEATINGA151166180233252270317345
Maximum currentA200219237285322355395423
Peak currentA340380420491484515586611
COMPRESSORS
kW196,0220,0242,0312,0345,0365,0420470
Typ e
Number
Number per circuit
COMPRESSOR HEATER
Compressor carter heatern°xW4x1304x1304x1304x1305x1306x1306x1306x130
n° 44445666
n°+n°+n°+n°2+22+22+22+22+33+33+33+3
800900100012501400150016501800
400 V 50Hz
~
scrollscrollscrollscrollscrollscrollscrollscroll
FANS
Typ e
Number
Input current ventilation unit
Input power ventilation unit
Air flow rate
Cooling capacitykW230,0257,0284,0356,0396,0426,0480534
Total input powerkW89,598,5107,50,00,0161,50,00,0
Evaporator water flow ratel/h3956044200488506123068110732708256091850
Evaporator pressure dropkPa43,740,643,442,642,144,766,771,3
DATI ELETTRICI
Fuel feedV3
Total input current only COOLING A147163180212241270298323
Corrente assorbita totale HEATINGA151166180233252270301329
Maximum currentA200219237285322355395423
Peak currentA355395435510503538610635
COMPRESSORS
Typ e
Number
Number per circuit
COMPRESSOR HEATER
Compressor carter heatern°xW4x1304x1304x1304x1305x1306x1306x1306x130
n° 44445666
n°+n°+n°+n°2+22+22+22+22+33+33+33+3
800900100012501400150016501800
400 V 50Hz
~
scrollscrollscrollscrollscrollscrollscrollscroll
FANS
Typ e
Number
Input current ventilation unit
Input power ventilation unit
Air flow rate
EVAPORATORS
n° 44466688
A
kW2,22,32,43,34,1554,64,8
m3/h440005000056000680007600084000100000112000
Typ e
Number
HYDRAULIC CIRCUIT
Water accumulationlt700700700700700700700700
Accumulation anti-freeze heatern°xW2x3002x3002x3002x3002x3002x3002x3002x300
PLUMBING CONNECTIONS STANDARD VERSIONS (hydraulic parallel not supplied)
The devices in their standard
configurations are not suitable for
installation in salty environments. The
maximum and minimum limits for
the water flow rate to the exchanger
are indicated by the curves of the
pressure drop diagrams. For the
operating limits, refer to t he diagrams
6.1 OPERATING LIMITS
"Cold mode"
4646
40
36
35
30
25
20
15
10
5
Outside air temp. d.b. °C
0
-5
-10
1
2
-6
-41514131211109876543210-2
Processed water temperature °C
42
below, valid for ∆t = 5°C.
WARNING:
-
operation with a processed water
temperature of less than 4°C is only
allowed for the versions specifically
designed for this (version YA).
- if you want to operate the machine
outside the limits indicated in
VERSION
•standard (°) 35 - 42°C
•high temperature 40 - 46°C
•silenced L 40 - 46°C
•heat pump H 40 - 46°C
42
3
versioni Y
40
35
4
the diagram, please contact the
AERMEC technical/commercial
office.
- if the machine is positioned in
particularly windy areas, it is
necessary to install windbreak
barriers to avoid the inconstant
operation of the DCPX device.
KEY
Operation with glycol water
1
only for versions YA
2 Operation with glycol water
and DCPX
Standard operation
3
4 Operation with DCPX
"Hot mode"
55
50
45
40
35
30
25
Processed water temperature °C
20
-15 -10-50510152025
50
Outside air temp. d.b. °C
6.2 PROJECT DATA
(1) = only for heat pump versions
VERSION
•H in heat pump
High pressure
side
Maximum pressure allowedbar30 / 28
Maximum temperature allowed°C12052
Minimum temperature allowed°C-10-16 / -10
(1)
Low pressure
side
22
(1)
14
7.1 COOLING AND INPUT
CAPACITIES
- “STANDARD VERSIONS”
- “HEAT PUMP VERSIONS IN COLD
MODE”
- “HIGH TEMPERATURE VERSIONS”
The refrigerating capacity yielded
and the input electrical capacity in
conditions other than rated conditions
are obtained by multiplying the rated
values (Pf, Pa) by the respective
correction coefficients (Cft, Cpa).
The following diagrams allow you to
obtain the correction coefficients to
be used for the various versions of the
devices, in cold mode; next to each curve
you can see the outside air temperature
to which it refers.
N.B.
FOR VERSIONS Y with temperatures
lower than 4°C, contact the company
headquarters
FOR ∆T OTHER THAN 5°C
For the evaporator, the Tav.7.4 is
used to obtain the correction factors
of the cooling and input capacities.
To take into account the dirtying of
the exchangers, the relative dirtying
factors are used
Outside air temperature
Temperature of the water produced (∆t = 5°C)
15
7.2 COOLING AND INPUT
Y
^
CAPACITIES
- “SILENCED VERSIONS”
The cooling capacity yielded and the
electrical input power in conditions
other than rated conditions are
obtained by multiplying the rated values
(Pf, Pa) by the respective correction
coefficients (Cf, Ca).
The following diagrams allow you to
obtain the correction coefficients to
be used for the various versions of the
devices, in cold mode; next to each curve
you can see the outside air temperature
to which it refers.
(Ca)
¨:
KEY:
Cf = Cooling capacity correction
coefficient
Ca = Input power correction
coefficient
N.B.
- FOR THE VERSIONS Y
with temperatures below 4°C
contact company headquarters
(Cf)
¨:
Processed water temperature (∆t = 5°C)
16
7.3 HEATING AND INPUT
CAPACITIES
- “HEAT PUMP VERSIONS”
The heating capacity yielded and the
electrical input power in conditions
other than rated conditions are
obtained by multiplying the rated values
(Pf, Pa) by the respective correction
coefficients (Cft, Cpa).
The following diagram makes it possible
to obtain the correction coefficients;
next to each curve, you can see the
temperature of the hot processed
water to which it refers, assuming
a difference of water temperature
between the inlet and outlet of the
condenser equal to 5°C.
The yields are intended as net of the
defrosting cycles.
(Ct)
~
~
~
~~
~
(Ca)
~~
~
hgl]frYÛYkkgjZalY
¤~
¤
¤¤¤
~~~~
Processed water temperature
KEY:
Ct = Heating capacity correction
coefficient
Ca = Input power correction
coefficient
7.4 FOR ∆T OTHER
THAN NOMINAL
For ∆t other than 5°C, the Tav.1 is
used on the evaporator to obtain the
correction factors of the cooling and
input capacities. To take into account
the dirtying of the exchangers, the
relative dirtying factors are used
7.5 FOULING FACTORS
The performance shown by the table
refers to conditions with clean tubes,
with a fouling factor = 1. For other
fouling factor values, multiply the data
of the performance tables by the
coefficients given.
¤~
¤
¤¤¤
~~~~
Outside air temperature b.s. with 87% humidity
7.4.1 Correction factors for ∆t other than nominal, Chiller
The cooling capacity and input power
correction factors make allowance for
the presence of glycol and the different
evaporation temperature.
The correction factors of the water
flow rate and the pressure drops are
applied directly to the data obtained
for operation without glycols. The
correction factor of the water flow
rate is calculated so as to maintain
the same ∆t that would be used in the
absence of glycols.
- The correction factor of the pressure
drop already takes into account the
different capacity deriving from the
application of the water flow rate
correction factor.
- The correction factors of the water
flow rate and the pressure drops are
applied directly to the data obtained
for operation without glycols.
- The correction factors of the cooling
and input capacities take into
account the presence of glycols.
- The correction factors of the water
flow rate and the pressure drops are
applied directly to the data obtained
for operation without glycols.
- The correction factor of the water
flow rate is calculated so as to
maintain the same Dt that would be
used in the absence of glycols.
- The correction factor of the pressure
drop already takes into account the
different capacity deriving from the
application of the water flow rate
correction factor.
NOTE
To make it easier to read the graph, an
example is given on the next page.
By using the diagram opposite it
possible to establish the percentage of
glycol necessary; this percentage can
be calculated taking into account one
of the following factors:
On the basis of the fluid considered
(water or air), it will be necessary to
enter the graph from the right or
left side, from the intersection of the
outside air temperature or processed
water temperature straight lines and
the relative curves, a point is obtained
through which the vertical line that will
identify both the percentage of glycol
and the relative correction coefficients
will have to pass.
8.1 HOW TO READ
THE GLYCOL CURVES
The curves shown in the figure
summarise a notable quantity of data,
each of which is represented by a
specific curve. In order to use these
curves correctly, it is necessary to
make some initial considerations:
- If you want to calculate the
percentage of glycol on the basis
of the outside air temperature, you
must enter from the left-hand axis
and, once you have intersected
the curve, trace a vertical line
which, in turn, will intercept all the
other curves; the points obtained
from the upper curves represent
the pressure drops
(evaporator) (average
temp. = -3.5°C)
FcGDpF (b) Correction factor of the
pressure drops (average
temp. = 0.5°C)
FcGDpF (c) Correction factor of the
pressure drops (average
temp. = 5.5°C)
FcGDpF (d) Correction factor of the
pressure drops (average
temp. = 9.5°C)
FcGDpF (e) Correction factor of the
pressure drops (average
temp. = 47.5°C)
FcGQF Correction factor of the
outputs (evaporator)
Y[imYÛhjg\gllYÛµ:
(average temp. = 9.5°C)
FcGQC Correction factor of the
outputs (condenser)
(average temp. = 47.5°C)
NOTE
Although the graph reaches
outside air temperatures of 40°C, it is necessary to maintain
the machine's operating limits as
reference.
18
the coefficients for the correction
of the cooling capacity and input
power, for the flow rates and the
pressure drops (remember that
these coefficients must anyway be
multiplied by the nominal value of
the sizes examined); the lower axis
advises the percentage of glycol
necessary on the basis of the outside
air temperature considered.
- If you want to calculate the
percentage of glycol on the
basis of the temperature of the
processed water, you must enter
from the right-hand axis and, once
you have intersected the curve,
trace a vertical line which, in turn,
will intercept all the other curves;
the points obtained from the upper
curves represent the coefficients
for the cooling capacity and input
power, for the flow rates and the
pressure drops (remember that
these coefficients must anyway be
multiplied by the nominal value of
the sizes examined); the lower axis
advises the percentage of glycol
necessary to produce water at the
required temperature.
Remember that the initial sizes
“OUTSIDE AIR TEMPERATURE”
and “PROCESSED WATER
TEMPERATURE”, are not directly
linked to each other, so it is not
possible to enter the curve of
one of these sizes, and obtain the
corresponding point on the other
curve.
The following diagrams show the
values of the pressure drops in kPa,
on the basis of the capacity in l/h.
The operation field is defined by the
minimum and maximum values of the
curves, which indicate the limit of use
of the water side heat exchangers
(evaporators).
The pressure drops of the diagrams
are relative to the average water
temperature 10°C. The following table
shows the correction to apply to the
pressure drop when the average
water temperature varies.
9.2 PRESSURE DROPS,
CONDENSER
kPa
Water flow rate m3/h
Average water temperature °C
Multiplicative coefficient1,0210,985 0,970,950,930,91
5101520304050
kPa
The pressure drops of the diagram
are relative to an average water
temperature of 50°C. The following
table shows the correction to apply to
the pressure drop when the average
water temperature varies.
Water flow rate m3/h
Average water temperature °C
Multiplicative coefficient1. 2 21.101. 0 81. 0 61.0 41. 021
5101520304050
20
9.3 PRESSURE DROPS,
WATER FILTER
kPa
The versions with accumulation offer
different set-ups that vary on the basis
of the effective pressure that you
want to obtain, the characteristics of
the pumping unit, and the presence
or absence of holes for integrative
resistance.
The following tables show the main
characteristics of the components of
the hydraulic circuit, while the graphs
on these pages show the relative
pressures.
The accumulation tanks with holes
for heaters are equipped with plastic,
temporary closing plugs.
WARNING
Before start-up, the installer must
assemble the heaters. If these
heaters are not immediately
necessary, the plastic plugs must be
replaced with suitable metal plugs.
10.1 MAXIMUM WATER CONTENT
in the system
The table below indicates the
maximum water content, in litres,
of the hydraulic system, compatible
with the capacity of the expansion
tank supplied as standard. The values
shown in the table refer to three
conditions of maximum and minimum
~
~
~~
Water flow rate m3/h
10 ACCUMULATION
water temperature. If the effective
water content of the hydraulic
system (including the accumulation
Altezza idraulica
Taratura del vaso di espansionebar3.22.82.31.81.5
Valore di riferimento contenuto acqual
Valore di riferimento contenuto acqual
Valore di riferimento contenuto acqual
Working reference conditions:
(1) Cooling: max water temp. = 40°C, min water temp. = 4°C.
(2) Heating (heat pump): max water temp. = 60°C, min water temp. = 4°C.
(3) Heating (boiler): max water temp. = 85°C, min water temp. = 4°C.
tank) is greater than that shown in
the operational conditions table,
another, additional expansion tank
H m 30252015
(1)
2.1742.646 3.1183590 3852
(2)
97811901404 16161732
(3)
510622732844904
Condizione di
di correzione
riferimento
≥ 12.25
21
must be installed, measured (using the
common criteria) with reference to the
additional volume of water.
From the following tables, it is possible
to obtain the values of maximum
system content, also for other
operational conditions with glycol
water.
The values are obtained by multiplying
the reference value by the correction
coefficient.
10.1.1 Calibration of expansion tank
The standard value of pre-charge
pressure of the two expansion tanks is
1.5 bar, while their volume is 24 litres,
maximum value 6 bar.
The calibration of the tanks must be
regulated on the basis of the maximum
difference of level (H) of the user (see
figure), according to the formula:
p (calibration) [bar] = H [m] / 10.2
+ 0.3.
For example, if the level difference H is
20m, the calibration value of the tank
will be 2.3 bar.
If the calibration value obtained from
the calculation is lower than 1.5 bar
(i.e. for H < 12.25), maintain the
standard calibration.
H = 0 m
Ptar = H / 10.2 + 0.3
Ptar = 1.5 barPtar = 1.5 bar
(1)
H max
H = 12.25 m
H min
= 55 m
(2)
H
KEY
(1) Check that the highest user does
not exceed a level difference of 55
metres.
(2) Check that the lowest user can
sustain the global pressure acting
at that point.
The pressures shown here are net
of the pressure drops of the heat
exchangers, filter, etc.
They should therefore be considered
useful for the system
WARNING
As in the configurator, the pumps can
be high or low pressure, so we will
give two distinct diagrams to avoid
confusion in the selection.
11.1 LOW PRESSURE
PUMPS
11 EFFECTIVE PRESSURE FOR THE SYSTEM
kPa
~
~
~~
~
~
~
~
~
~
hgeh]ÛZYkkYÛhj]nYd]frY
22
Water flow rate m3/h
11. 2 HIGH PRESSURE
PUMPS
kPa
~
~
The heating capacity that can be obtained from the desuperheater is calculated by multiplying the rated value (Pd),
indicated in the table below the diagrams, by a suitable coefficient (Cd).
The diagrams allow the correction
coefficients to be used for the various
versions of chiller to be calculated; the
external air temperature referred to is
indicated in correspondence with each
curve. The pressure drops you see in
the table do not include the filter drop,
whose curve is indicated in table TAV
9.3.
The nominal value refers to:
air temperature 35°C
produced water temperature 50°C.
NOTE
in the models with heat pump the desuperheater must be intercepted when
the heat pump is operating, otherwise
the guarantee will not be valid.
~ ~ ~~ ~ ~~ ~
~
~
~
~
~
~
Water flow rate m3/h
12 DESUPERHEATERS
12.1 VERSIONI STANDARD
VERSIONI ALTA EFFICIENZA
~
~
~
12.1.2 LOW NOISE VERSION
~
~
hgeh]ÛYdlYhj]nYd]frY
n]jkagfaÛklYf\Yj\n]jkagfaÛkad]fqaYl]
Ambient temperatur d.b.Ambient temperatur d.b.
For chilled water production at temperatures other than 7°C or for evaporation temperatures other than 5°C,
use the correction factors in the table
provided, as well as the ones obtained
from the graphs.
~
Temperatura dell'acqua prodotta al desurriscaldatore ∆t 5° C
12.2.3 Values different from the nominal value
Average water temperature °C
Multiplicative coefficient0.9411.071.131.21.27
Evaporation Temperature °C
Multiplicative coefficient0.880.9411.061.131.2
579111315
1357911
23
12.3 PRESSURE DROPS
All NRA models with desuperheater
are equipped with two (desuperheaters in parallel).
NOTE
The parallel water connections is to be
made by the installer
Desuperheaters specifications and
pressure drop curves are given below.
kPa
~
~
~
~
~
~
~
For temperatures of produced water
other than 50 °C, multiply the result by
the correction factor that can be determined from the table at the bottom of
the page. 12.2.4.
The heating capacity available to the
total heat recovery is in rated conditions:
Air temperature 35 °C
Water produced 50 °C
∆t 5 °C
h]j\al]Û\aÛ[Yja[gÛ\]kmjjak[Yd\Ylgj]
~~
Water flow rate m3/h
12.2.4
Values different from the nominal value
Average water temperature °C
Multiplicative coefficient1. 0 41. 0 21
Taglie 0800 090010001250 1400150016501800
Heating
capacity
available
Water flow
rate
Water pressure drops
kW
5561668291101110119
m3/h
9.46 10.43 11.36 14.02 15.72 17.34 18.92 20.46
kPa
1619 . 514 . 516 . 516192 22 2
304050
24
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