AERMEC NRA 0900, NRA 1250, NRA 0800, NRA 1000, NRA 1500 Technical Manual

...
TECHNICAL MANUAL
MANUAL TÉCNICO
Air/water chillers and heat pumps and condensing units with scroll compressors
nra
ESPAÑOL pag.42 ENGLISH pag.2
INRATV. 0705 4034403_02
replace il 4034403_01 del 0607
INSTRUCTIONS FOR THE SELECTION
Compliance declaration ........................................................................................................................................................................................................... 1
1 General standards ............................................................................................................................................................................................pag. 2
2 Description and choice of unit .....................................................................................................................................................................pag. 3
2.1 Models available .........................................................................................................................................................................pag. 3
2.2 Versions available .......................................................................................................... ............................................................pag. 3
2.2.1 Standard equipment .................................................................................................................................................................pag. 3
2.3 Configurator ................................................................................................................................................................................. pag. 4
3 Description of components ...........................................................................................................................................................................pag. 5
3.1 Refrigerating circuit ..................................................................................................................................................................pag. 5
3.2 Frame and fans ...........................................................................................................................................................................pag. 5
3.3 Hydraulic components .............................................................................................................................................................pag. 5
3.4 Safety and control components ..........................................................................................................................................pag. 6
3.5 Electrical components .............................................................................................................................................................pag. 6
4 Accessories and table of possible combinations ................................................................................................................................pag. 7
5 Technical data
5.2 Standard versions ..................................................................................................................................................................... pag. 9
5.3 High ef ficiency versions ...........................................................................................................................................................pag. 10
5.4 Silenced ver sions .......................................................................................................................................................................pag. 11
5.5 Heat pump versions .................................................................................................................................................................. pag. 12
5.6 Silenced heat pump versions ................................................................................................................................................pag. 13
6 Selection criteria
6.1 Operating limits ........................................................................................................................................................................... pag. 14
6.2 Project data ..................................................................................................................................................................................pag. 14
7 Correction coefficients
7.1 Cooling input capacities, standard versions - high efficiency (cold mode)
high efficiency ..............................................................................................................................................................................pag. 15
7. 2 Cooling capacity, silenced versions ....................................................................................................................................pag. 16
7. 3 Heating and input capacities, heat pump versions .....................................................................................................pag. 17
7. 4 Correction factors for ∆T other than nominal .............................................................................................................pag. 17
7. 5 Fouling factors ............................................................................................................................................................................ pag. 17
8 Ethylene glycol solution ...................................................................................................................................................................................pag. 18
9 Pressure drops .................................................................................................................................................................................................. pag. 20
10 Accumulation .......................................................................................................................................................................................................pag. 21
11 Effective pressures for the system ........................................................................................................................................................... pag. 22
12 Desuperheaters .................................................................................................................................................................................................pag. 23
13 Total heat recovery ...........................................................................................................................................................................................pag. 25
14 Sound data ........................................................................................................................................................................................................... pag. 26
15 Capacity contro ..................................................................................................................................................................................................pag. 27
16 Calibration of check and safety parameters .........................................................................................................................................pag. 28
17 Dimensions ...........................................................................................................................................................................................................pag. 29
18 Weights and centres of mass .....................................................................................................................................................................pag. 30
18.1 Distribution weights percentage on rests for models WITHOUT WATER ........................................................pag. 31
18.2 Distribution weights percentage on rests for models WITH WATER ...............................................................pag. 36
Dear Customer, Thank you for choosing AERMEC. It is the fruit of many years of experience and special design studies and has been made of the highest grade materials and with cutting edge technology. In addition, all our products bear the EC mark indicating that they meet the requirements of the European Machine Directive regarding safety. The standard of quality is permanently being monitored and AERMEC products are therefore a synonym for Safety, Quality and Reliability.
The data may undergo modifications considered necessary for the improvement of the product, at any time and without the obligation for any notice thereof.
Thank you again.
AERMEC S.p.A
AERMEC S.p.A. I-37040 Bevilacqua (VR) Italia – Via Roma, 44 Tel. (+39) 0442 633111 Telefax 0442 93730 – (+39) 0442 93566 www.aermec.com - info@aermec.com
NRA NRA H
MODEL:
SERIAL NUMBER
COMPLIANCE DECLARATION We, the undersigned, declare on our own exclusive responsibility that the object in question, so
defined:
Product identification AIR / WATER chiller, HEAT PUMP NRA RANGE
is in compliance with:
1. Directive 97/23/EC and has been subjected (with reference to Attachment II of the said directive) to the following compliance evaluation procedure: module H with checks made via inspections by the appointed body CEC via Pisacane 46 Legnano (MI)
- Itally, identity number 1131;
2. Designed, produced and marketed in observance of the following technical specifications: Harmonised standards:
- EN 378: Refrigerating system and heat pumps - Safety and environmental
requirements;
- EN 12735: Copper and copper alloys - Seamless, round copper tubes for air
conditioning and refrigeration;
- UNI 1285-68: Calculation of the strength of metal pipes subject to internal pressure;
3. Designed, produced and marketed in observance of the following EC directives: 98/37/EC: Machine Directive 2006/95/CE LVD
Bevilacqua 26/03/2007
Marketing Director
Signature
1
1 GENERAL STANDARDS
• This manual, and the electrical layouts supplied with the unit, must be kept in a dry place for any future consultation, and for the lifespan of the machine.
This manual has been drawn up
with the aim of supporting the correct installation of the unit and providing all the indications for the correct use and maintenance of the device. Before proceeding with the installation, please read all the information in the manual carefully, as well as the procedures necessary for the correct installation and use of the unit.
• Be careful to adhere t o the instructions in this manual and observe the safety regulations currently in place.
• The device must be installed in compliance with the local legislation currently in force in the country of destination.
• Non-authorised tampering with the equipment, whether electrical or mechanical, will make THE
WARRANTY VOID and exclude any liability on the part of the company.
• Check the electrical characteristics shown on the registration plate (fig.1) before making the electrical connections. Read the instructions in the specific section about electrical connections.
• If the unit needs to be repaired, in all cases contact a specialised AERMEC After Sales Service centre and only use OEM spare parts.
• The manufacturer furthermore declines any liability for injury to persons or damage to things resulting from the failure to comply with the information in this manual.
• Permitted uses: this series of chillers is suitable for producing cold water to use in hydronic systems designed for air conditioning. The units are not suitable for producing hot water for bathrooms.
Any use other than that permitted,
or outside the operating limits mentioned in this manual, is forbidden unless previously agreed with the company.
The warranty does not include
payment for damage due to wrong installation of the unit by the installer.
• The warranty does not include payment for damage due to the improper use of the unit by the user.
• The manufacturer is not to be considered liable for accidents to the user or the installer due to the incorrect installation or improper use of the unit.
•The device must be installed in such a way that maintenance and/or repair
operations can be carried out. The warranty of the device does not in any case cover costs incurred as a result of motorised ladders, scaffolding or any other lifting systems necessary to carry out the operations under warranty.
The warranty is not valid when:
• the services and repairs have been carried out by non-authorised personnel or companies;
• the unit has been repaired or modified in the past with non-OEM spare parts;
• the unit has not been adequately maintained;
• the instructions described in this manual have not been followed;
• non-authorised modifications have been made.
N.B: The Manufacturer reserves the right at all times to make any modification for the improvement of its product, and is not obliged to add these modification to machines of previous manufacture that have already been delivered or are being built. The warranty conditions are anyway subject to the general sales conditions at the moment the contract is finalised.
1.1 Technical plate
Technical plate
Fig. 1
2
2 DESCRIZIONE E SCELTA DELL'UNITÀ
The devices of the NRA range are units used to produce cold water for technological systems; the heat pump models also allow you to produce hot water for heating. They consist of two R407C refrigerating circuits and a single hydraulic circuit (which may or may not be fitted with an accumulation unit). The presence of more than one scroll type compressor allows the NRA chillers various capacity controls of the cooling capacity. The use of more than one scroll type compressor allows a high level of efficiency, even with partial loads. In these cases in fact, a variable number of scroll compressors are working, each at 100% (i.e. maximum efficiency) of the output power. By means of a microprocessor, the electronic regulation controls and manages all the components and working parameters of the unit; an internal memory registers the working conditions in the moment when an alarm condition arises, in order to visualise it on the display. The units have a protection rating of IP 24.
2.1 MODELS AVAILABLE
- “STANDARD COOLING ONLY (°)” maximum outside temperature allowed 42°C. Acoustic protection cover for the compressor, for quiet operation.
- “HEAT PUMP (H)” in cooling mode the operating limits arrive to a maximum outside air temperature of 46°C. NRAH do not envisage the following configurations:
- YH (with processed water lower than 4°C)
- HC (condensing heat pump)
- HA (heat pump in high temperature because the heat pump is, by its very nature, a machine for high temperatures)
2.2 VERSIONS AVAILABLE
- "STANDARD/BASE"
Maximum outside temperature
allowed 42°C, acoustic cover for the compressor, for quieter operation.
- "HIGH TEMPERATURE" (available
only for cold working versions)
via the expansion of the pack finned
heat exchanger, it allows you to widen the operating limits, arriving at a maximum outside air temperature of 46°C.
- “SILENCED (L)” r e pr e s ents the
models designed for particularly quiet operation. All the sizes
are fitted with a device for regulating the fan speed. When the temperature is lower than 35°C, the low noise version further reduces the number of fan rotations, thereby obtaining an even quieter operation than that in nominal conditions.
- “SILENCED HEAT PUMPS (HL)”
represents the models designed for particularly quiet operation.
All the sizes are fitted with a device
for regulating the fan speed.
- “HEAT RECOVERY”
A unit with air condensation, complete
with section for partial heat recovery. The heat exchanger is specially scaled to guarantee heat recovery for the production of hot water for use in bathrooms or other purposes.
1. Desuperheater (D) The desuperheater is also available for heat pump versions, limitedly in the coo­ling function. It must be intercepted in the heating function.
2. Total heat recovery (T) In heat pumps total recovery is only available for the “OO versions without hydronic kit”
- “CONDENSING UNITS C”
-
“SILENCED CONDENSING UNITS LC”
- “VERSION Y” is the version that allows you to produce chilled water below the standard value of +4°C, to a minimum of -6°C.
For lower values, contact the
company headquarters.
ONLY THE VERSION YA IS
AVAILABLE.
WARNING For the devices designed to work with a low air temperature, and also the heat pumps, before starting up the unit (or at the end of each period of prolonged disuse) it is extremely important for the oil of the compressor carter to be heated beforehand, via the power supply to the special heaters, for at least 8 hours. The carter heater is automatically powered when the unit stops, provided that the unit is kept under tension.
2.2.1 Standard equipment
ALL THE VERSIONS COME WITH:
Evaporator anti-freeze heater
1.
Compressor carter heater
2.
Remote control panel
3.
Water filter (supplied with the ver-
4.
sions without accumulation) Flow switch only in the versions with
5.
accumulation
HEAT PUMPS TP1 Trasduttore di bassa pressione TP2 Trasduttore di alta pressione DCPX Dispositivo di regolazione della ve-
locità dei ventilatori di serie per la sola versione HL
CHILLERS WITH ACCUMULATION
1. Evaporator anti-freeze heater
2. High or low pressure pumping unit
3. OPTION:
4. For the heat pump versions, an
CHILLERS WITH DESUPERHEATER DCPX Standard
There is also the possibility
to have a reserve pump.
The stand-by pump that in NRA 800
- 900 - 1000 models is controlled by the electronic card which enables the alternate operation of the two pumps to optimize the working time. A switch on the NRA 1250 - 1400
- 1500 - 1650 - 1800 electric panel enables the pumps to be manually switched over.
accumulation (pre-set for the insertion of integrative heaters) is
available upon request.
3
2.3 SELECTION
1,2,3 4,5,6,7 8 9 10 11 12 13 14 15,16
NRA 1650 ° ° D L ° ° ° 00
fields 15 - 16
HYDRONIC KIT
00 01 Accumulation and low pressure pump
02 Accumulation, low pressure pump and
03 Accumulation and high pressure pump 04
05 Accumulation with holes for integrative
06
07 Accumulation with holes for integrative
08
P1 Only low pressure pump P2 P3 P4
Without accumulation
reserve pump
Accumulation, high pressure pump and reserve pump
resistance, and low pressure pump Accumulation with holes for integrative resistance,
low pressure pump and reserve pump
resistance, high pressure pump Accumulation with holes for integrative resistance,
high pressure pump and reserve pump
Low pressure pump and reserve pump Only high pressure pump High pressure pump and reserve pump
fields 14
fields 13
fields 12
fields 11
fields 10
Power supply ° 3~400V-50Hz with thermomagnetic switches 4 3~230V-50Hz with thermomagnetic switches 9 3~500V-50Hz with thermomagnetic switches
Evaporator ° According to PED standards C Condensing (without evap.)
Coils ° - Aluminium R - Copper S - Tinned copper V - Varnished aluminium copper
Version ° Standard A High temperature L Standard in Silenced operation
Heat recoverers ° Without recoverers D Desuperheater T Total recovery
fields 9
Model ° Cooling only H Heat pump
fields 8
Refrigerant ° Standard Y Version for low temperature of processed water, down to -6°C
fields 4 - 5 - 6 - 7
0800 - 0900 - 1000 - 1250 - 1400 - 1500 - 1650 - 1800
4
Esempio NRA 1650 00
3 DESCRIPTION OF COMPONENTS
KEY 1 Compressor 2 Exchanger water side 3 Exchanger air side 4 Frame 5 Control keypad 6 Fans 7 Electric panel
3.1 REFRIGERATING CIRCUIT
Compressors
Hermetic scroll type compressors equipped, as standard, with anti-freeze heater. The heater is automatically powered when the unit stops, provided that the unit is kept under tension. The compressor area is acoustically insulated. The use of more than one scroll type compressor allows a high level of efficiency with partial loads. In these cases in fact, a variable number of scroll compressors are working, each at its own 100% (i.e. maximum efficiency) of the output power.
Air side heat exchanger
It is made of copper pipes and aluminium fins locked into place through mechanical expansion of the pipes. Of the high efficiency type; furrowed tube and corrugated fins for heat pump, smooth tube and turbo fins for cooling only.
Water side heat exchanger
Of the plate type (AISI 316), externally insulated with closed cell material to reduce thermal dispersion. Fitted, as standard, with anti-freeze heater.
Liquid separator (heat pump only)
Suction from compressor, to protect from any liquid refrigerant return, flooded starts, working in the presence of liquid.
Filter drier
Of the mechanical type, made of ceramic and hygroscopic material, able to hold back any impurities and traces of humidity in the refrigerating circuit.
Sight glass
For checking the refrigerating gas load and any humidity in the refrigerating circuit.
Thermostatic valve
The mechanical valve, with outside equali­ser on the evaporator outlet, modulates the gas flow to the evaporator on the basis of the thermal load, in such a way as to ensu­re the proper degree of overheating of the intake gas.
Liquid and force gas taps (cooling-only versions)
They allow the refrigerant to be cut off during extraordinary maintenance.
Solenoid valve
The valve closes when the compressor turns off, preventing the flow of refrigerant gas towards the evaporator.
Reverse cycle valve (heat pump only)
Inverts the flow of the refrigerant when there is a change of summer / winter operation and during the defrosting cycles.
One-way valve
This allows the refrigerant to flow in just one direction.
Desuperheater (only upon request)
Of the plate type (AISI 316), externally insulated with closed cell material to reduce thermal dispersion. The desuperheater is also available for heat pump versions, limitedly in the cooling func­tion. It must be intercepted in the heating function.
Total recovery (only upon request)
Of the plate type (AISI 316), externally insulated with closed cell material to reduce thermal dispersion.
NOTE In heat pumps total recovery is only available for the “OO versions without hydronic kit”
Liquid accumulation only for heat pumps, or with total heat recovery.
It is used in the heat pump or total recovery versions. Used to keep the refrigerating gas in a liquid state if the machine, in that particular working point, has an excess of it.
3.2 FRAME AND FANS
Fan unit
Screw type, statically and dynamically balanced. The electric fans are protected electrically with thermomagnetic switches and mechanically with metal anti-intrusion grilles, in accordance with the standard CEI EN 60335-2-40.
Load-bearing structure
Made of hot-galvanised steel sheet of a suitable thickness, varnished with polyester powders able to resist atmospheric agents over time.
3.3 HYDRAULIC COMPONENTS
Circulation pump
Depending on the characteristics of the pump chosen, it offers an ef fective pressure to overcome the pressure drops in the system. There is also the possibility to have a reserve pump.
The stand-by pump that in NRA 800
- 900 - 1000 models is controlled by
5
the electronic card which enables the alternate operation of the two pumps to optimize the working time. A switch on the NRA 1250 - 1400 - 1500 - 1650
- 1800 electric panel enables the pumps to be manually switched over.
Flow switch only in versions with accumu­lation feature and or pumps
This checks that the water is circulating. If this is not the case, it shuts down the unit..
NOTE In the versions without accumulation a flow switch must be introduced or the WAR­RANTY becomes void.
Water filter Supplied with standard ver­sions
(Mounted in versions with accumu-
lation and/or Pope
Allows you to block and eliminate any impurities in the hydraulic circuits. Inside, it has a filtering mesh with holes not greater than one millimetre. It is essential in order to avoid serious damage to the plate heat exchanger.
Accumulation tank
It is made of stainless steel, with a capacity of 700 litres. In order to reduce the thermal dispersion and eliminate the phenomenon of the formation of condensation, it is insulated with polyurethane material of a suitable thickness. It is fitted, as standard, with an anti-freeze heater (down to -20°C outside temperature, tank water temperature 5°C), commanded by the anti-freeze probe situated in the tank.
Drain valve (only in the versions with hydronic unit or pump(s))
Of the manual type, it discharges any air pockets. It is intercepted by a stopcock so that it can be substituted if necessary.
Filling unit (only in the versions with accumulation or pump(s))
This has a pressure gauge showing the pressure in the system.
Two expansion tanks (of 25 litres) (only in the versions with accumulation or pump(s))
of the membrane type, with nitrogen pre­charge.
Hydraulic circuit safety valve (only in the versions with hydronic unit or pump(s))
CALIBRATED AT 6 bar and with a discharge that can be channelled, it intervenes by discharging the overpressure in the event of anomalous pressures.
)
3.4 SAFETY AND CONTROL COMPONENTS
Low pressure switch not present in the heat pump versions, as these functions are carried out directly by the board.
Of fixed calibration, located on the low pressure side of the refrigerating circuit, it stops the operation of the compressor in the event of anomalous work pressures.
High pressure switch
Of variable calibration, located on the high pressure side of the refrigerating circuit, it stops the operation of the compressor in the event of anomalous work pressures.
Anti-freeze heater (installed as standard)
Its operation is commanded by the anti­freeze probe located in the plate evaporator. It is activated when the water temperature is +3°C, and deactivated when the water temperature is +5°C. The dedicated software in the regulation card manages the heater.
Refrigerating circuit safety valve
Calibrated at 30 Bar, it cuts in by letting off the overpressure in the case of anomalous pressures.
Low pressure transducers TP1, standard in the heat pumps.
accessory in the cooling only versions
High pressure transducer TP2 standard on all the versions
3.5 ELECTRICAL COMPONENTS
Electrical panel
Contains the power section and the management of the controls and safety devices. This conforms with standard CEI 60204-1, and Electromagnetic Compatibility Directives EMC 89/336/ EEC and 92/31/EEC.
Door lock sectioner
IT IS POSSIBLE TO ACCESS THE ELECTRIC PANEL BY disconnecting the voltage, then using the opening lever of the panel itself. This lever can be blocked with one or more padlocks during maintenance, in order to prevent the machine being powered up accidentally.
Control keypad
Provides full control functions. For a detailed description of the keypad refer to the user manual.
Remote control panel
This allows the chiller command operations to be given from a distance.
- thermomagnetic compressor protection.
- thermomagnetic fan protection;
- thermomagnetic auxiliary protection.
- thermostat for discharge gas temperature control
3.6 ELECTRONIC REGULATION
Microprocessor card
Consisting of a management/control card and a visualisation card. Functions carried out:
• regulation of evaporator water inlet
temperature (also outlet can be selected), with thermostat action up to 12 levels and proportional/integral control of fan speed.
• delayed compressor start-up.
• operation as chiller, with possibility to
integrate refrigerating capacity by means of “free-cooling”.
• compressor sequence rotation.
• management of low temperature
device (accessory).
• compressor operation hour count.
• start/stop.
• reset.
• permanent alarms memory.
• automatic start-up after drop in
voltage.
• multi-lingual message service.
• operation with local or remote
control.
• visualisation of machine status:
ON/OFF compressors; alarms summary.
• alarms management:
high pressure; flow switch; low pressure; anti-freeze; compressor overload; fan overload; pump overload.
• visualisation of the following
parameters: water inlet temperature; evaporator water inlet temperature; water outlet temperature; delta T; high pressure; low pressure; waiting time for restart.
• alarms visualisation.
• settings:
a) without password: cooling set; total differential;
b) with password: anti-freeze set; low pressure exclusion time; display language; access code.
For further information, refer to the user manual.
6
4 ACCESSORIES
AER485 Scheda per sistemi
MODBUS
Questo accessorio consente il collega­mento dell’unità con sistemi di supervi­sione BMS con standard elettrico RS 485 e protocollo di tipo MODBUS.
AVX anti-vibration support
Spring-operated, anti-vibration supports.
DCPX
1
device for low temperatures
It consists of an electronic regulation card that varies the number of fan rotations on the basis of the condensation pressure
GP protection grille
Each kit has two grilles.
PGS daily/weekly timer.
Card to be inserted in the electronic
card of the unit. Allows you to programme two time bands per day, and to have different programmings for each day of the week.
TP1 2 low pressure transducer
It makes it possible to show the value of the compressor's intake pressure (one per circuit) on the microprocessor card display. Placed on the low pressure side of the refrigerating circuit, it shuts down compressor operation in the case of abnormal operating pressure.
3
DRE
Dispositivo riduyion ecor-
rente di spunto
Electronic peak current reducer. It must be factory-mounted.
3
RIF
Current rephaser.
Parallel connection with the motor makes the reduction of input current possible. This can only
be installed when the machine is being made and must therefore be specified when the order is placed.
ROMEO
Remote Overwatching Modem Enablig Operation (Remote Overwatching Modem Enabling Operation) is a devi­ce that enables a remote control of a chiller from an ordinary mobile phone with WAP browser. Furthermore it allows to send alarm or pre-alarm SMS up to 3 GSM mobile phones which may not be equipped with WAP browser
KEY 1
Standard in models: NRA L/ NRA D 2 Standard in models: NRA H - HL 3 It must be factory-mounted
MOD. ROMEO TP1 DRE AER485 PGS GP DCPX RIF AVX
VERSION STANDARD (°) S.a C.a 0800 • (x2) 25 (x4) 260 29 64 151 152 151 0900 • (x2) 25 (x2) - 30 (x2) 260 29 74 151 152 151 1000 • (x2) 30 (x4) 260 29 84 151 152 151 12 50 • (x2) 38 (x4) 350 30 84 153 154 153 140 0 • (x2) 38 (x2) - 31 (x3) 350 30 85 153 154 153 15 00 • (x2) 30 (x6) 350 30 86 153 154 153 165 0 • (x2) 38 (x3) - 31 (x3) 500 30 86 601 602 18 00 • (x2) 38 (x6) 500 30 86 604 602
NRA A 0800 • (x2) 25 (x4) 260 29 64 151 152 151 0900 • (x2) 25 (x2) - 30 (x2) 260 29 74 151 152 151 1000 • (x2) 30 (x4) 260 29 84 151 152 151 12 50 • (x2) 38 (x4) 350 30 84 153 154 153 140 0 • (x2) 38 (x2) - 31 (x3) 350 30 85 153 154 153 15 00 • (x2) 30 (x6) 350 30 86 153 154 153 165 0 • (x2) 38 (x3) - 31 (x3) 500 30 86 604 602 18 00 • (x2) 38 (x6) 500 30 86 604 602
NRA L 0800 • (x2) 25 (x4) 260 0900 • (x2) 25 (x2) - 30 (x2) 260 1000 • (x2) 30 (x4) 260 12 50 • (x2) 38 (x4) 350 140 0 • (x2) 38 (x2) - 31 (x3) 350 15 00 • (x2) 30 (x6) 350 165 0 • (x2) 38 (x3) - 31 (x3) 500 18 00 • (x2) 38 (x6) 500
std. std. std. std. std. std. std. std.
6 4 151 15 2 151 74 151 15 2 151 8 4 151 15 2 151 8 4 153 15 4 15 3 8 5 153 15 4 15 3 8 6 153 15 4 15 3 86 604 602 86 604 602
P1/P2/P3/P4
P1-P3=601/P2-P4=603 P1-P3=604/P2-P4=605
P1-P3=605/P2-P4=606 P1-P3=605/P2-P4=606
P1-P3=605/P2-P4=606 P1-P3=605/P2-P4=606
NRA HEAT PUMP VERSION H 0800 0900 1000 12 50 140 0 15 00 165 0 18 00
std. std. std. std. std. std. std. std.
25 (x4) 260 29 64 151 152 151 25 (x2) - 30 (x2) 260 29 74 151 152 151 30 (x4) 260 29 84 151 152 151 38 (x4) 350 30 84 153 154 153 38 (x2) - 31 (x3) 350 30 85 153 154 153 30 (x6) 350 30 86 153 154 153 38 (x3) - 31 (x3) 500 30 86 604 602 38 (x6) 500 30 86 604 602
P1-P3=605/P2-P4=606 P1-P3=605/P2-P4=606
7
MOD. ROMEO TP1 DRE AER485 PGS GP DCPX RIF AVX
NRA HL S.a C.a. P1/P2/P3/P4 0800 0900 1000 12 50 140 0 15 00 165 0 18 00
NRA C 0800 • (x2) 25 (x4) 260 29 64 151 152 151 0900 • (x2) 25 (x2) - 30 (x2) 260 29 74 151 152 151 1000 • (x2) 30 (x4) 260 29 84 151 152 151 12 50 • (x2) 38 (x4) 350 30 84 153 154 153 140 0 • (x2) 38 (x2) - 31 (x3) 350 30 85 153 154 153 15 00 • (x2) 30 (x6) 350 30 86 153 154 153 165 0 • (x2) 38 (x3) - 31 (x3) 500 30 86 18 00 • (x2) 38 (x6) 500 30 86
NRA LC 0800 • (x2) 25 (x4) 260 0900 • (x2) 25 (x2) - 30 (x2) 260 1000 • (x2) 30 (x4) 260 12 50 • (x2) 38 (x4) 350 140 0 • (x2) 38 (x2) - 31 (x3) 350 15 00 • (x2) 30 (x6) 350 165 0 • (x2) 38 (x3) - 31 (x3) 500 18 00 • (x2) 38 (x6) 500
KEY DRE - RIF
It must be factory-mounted S.a = Without storage tank C.a With storage tank
std. std. std. std. std. std. std. std.
25 (x4) 260 25 (x2) - 30 (x2) 260 30 (x4) 260 38 (x4) 350 38 (x2) - 31 (x3) 350 30 (x6) 350 38 (x3) - 31 (x3) 500 38 (x6) 500
NOTE The numbers in parenthesis indicate the necessary quantity
std. std. std. std. std. std. std. std.
std. std. std. std. std. std. std. std.
6 4 151 15 2 151 74 151 15 2 151 8 4 151 15 2 151 8 4 153 15 4 15 3 8 5 153 15 4 15 3 8 6 153 15 4 15 3 86 604 602 86 604 602
6 4 151 15 2 151 74 151 15 2 151 8 4 151 15 2 151 8 4 153 15 4 15 3 8 5 153 15 4 15 3 8 6 153 15 4 15 3 86 86
P1-P3=605/P2-P4=606 P1-P3=605/P2-P4=606
5.1 NOMINAL REFERENCE
CONDITIONS
The technical data is calculated as follows
Cooling mode
- Temperature water inlet 12 °C
- Temperature of processed water 7 °C
- Ambient air temperature 35 °C
- ∆t 5°C
Heating mode
- Temperature of processed water 50 °C
- Ambient air temperature b.s. 7 °C b.u. 6 °C
- ∆t 5°C
Sound Power
Aermec determines the value of sound power on the basis of measurements per­formed in compliance with regulation 9614, in respect with that requested by Eurovent certification.
(1) Sound Pressure
Sound pressure in free field on a reflective surface (factor of directionality Q=2), at 10 metres from the external surface of the unit, using the parallel expansion method (box-method, ISO 3744)
5 TECHNICAL DATA
NOTE
- The noise data refer to configuration without pump.
- For heat pumps the data refers to functioning in cooling mode
E.S.E.E.R.
There is a growing awareness in Europe as well that attention needs to be paid to the electricity consumed by air condi­tioning machines. For many years now in the United States talk has not just been about efficiency in the plan conditions, but an assessment index is used that takes account of the marginal operation of the unit under plan conditions and the greater use with partial loads with external air that is less than that planned and in conditions of compressor capacity control. In Europe the proposed EECCAC (Energy Efficiency
ESEER = (3xEER100%+33xEER75%+41xEER50%+23xEER25%) / 100
Acqua uscita evaporatore 7 °C ∆T a pieno carico 5 °C Carico 100% 75% 50% 25% Temperatura aria esterna 35°C 30°C 25°C 20°C
and Certification of Central Air Conditioner) has been adopted, the ESEER (European Seasonal Energy Efficiency Ratio), that has the purpose of being able to compare the chillers with each other. After estimating the total energy required by the system during summer manage­ment (kW/h), the seasonal electrical ener­gy consumption can be deduced with this formula: Input energy = Required energy Efficiency index The actual energy calculation can be obtai­ned, more accurately, by considering:
1. The load profile with external tempera­ture
2. The climatic profile
3. The total number of hours
With this data, every consultant or desi­gner will be able to his or her evaluations.
8
5.2 TECHNICAL DATA, STANDARD VERSIONS (°)
NRA° 800 900 1000 1250 1400 1500 1650 1800
Cooling capacity: kW 211,0 236,0 261,0 320,0 363,0 390,0 434 480 Total input power kW 84,5 93,0 102,0 129,0 141,0 153,0 172 189 Evaporator water flow rate l/h 36290 40590 44890 55040 62440 67080 74650 82560 Evaporator pressure drop kPa 34,429,333,934,530,635,1 38,040,3
ENERGY INDICES
EER W/W 2,50 2,54 2,56 2,48 2,57 2,55 2,52 2,54 ESEER W/W 3.36 3.25 3.41 3.33 3.67 3.70 3.64 3.66
ELECTRICAL DATA
Fuel feed V3 Total input power A 145 160 174 222 242 261 296 323 Maximum current A 200 219 237 285 322 355 395 423 Peak current A 343 383 423 487 470 519 569 584
COMPRESSORS
Typ e scroll scroll scroll scroll scroll scroll scroll scroll Number n° 44445666 Number per circuit
COMPRESSOR HEATER
Compressor carter heater n° x W 4 x 13 0 4 x 13 0 4 x 130 4 x 13 0 5 x 130 6 x 130 6 x 13 0 6 x 130
n°+n°+n°+n°
2+2 2+2 2+2 2+2 2+3 3+3 3+3 3+3
400 V 50Hz
~
FANS
Typ e Axial Axial Axial Axial Axial Axial Axial Axial Number n° 44466688 Input current ventilation unit A 1616162424243232 Input power ventilation unit kW 7,2 7,2 7,2 10,8 10,8 10,8 15,2 15,2 Air flow rate m3/h 86000 83000 80000 126000 120500 115000 170000 168000
EVAPORATORS
Typ e Plate Plate Plate Plate Plate Plate Plate Plate Number n° 11111111
HYDRAULIC CIRCUIT
Water accumulation lt 700 700 700 700 700 700 700 700 Accumulation anti-freeze heater n°xW 2x300 2x300 2x300 2x300 2x300 2x300 2x300 2x300
PLUMBING CONNECTIONS STANDARD VERSIONS (hydraulic parallel not supplied)
Hydraulic connections Victaulic 3” 3” 3” 4” 4” 4” 4” 4”
LOW PRESSURE PUMPING UNIT
Input power kW 3,8 3,8 3,8 4,8 4,8 6,5 6,5 6,5 Input current A 6,226,226,228,14 8,14 11 11 11 Useful pressure pumping kPa 979582785868119101
HIGH PRESSURE PUMPING UNIT
Input power kW 6,5 6,5 6,5 8,6 8,6 8,6 12,5 12,3 Input current A 11111114,614,614,621,221,2 Useful pressure pumping kPa 215 212 195 215 190 157 257 24 0
SOUND DATA
Sounud Power dB(A) 88.5 88.5 88.5 91.5 91.0 90.5 92.0 94.0 Sound pressure (1) dB(A) 56.5 56.5 56.5 59.5 59.0 58.5 60.0 62.0
DIMENSIONS for all versions
Height mm 245 0 245 0 2450 245 0 24 50 24 50 245 0 245 0 Width mm 2200 2200 2200 2200 2200 2200 2200 2200 Length mm 3400 3400 3400 4250 4250 4250 5750 5750
EMPTY WEIGHT versions without accumulation and pumps
kg 2350 2430 2465 3060 3150 3250 3640 3740
9
5.2 TECHNICAL DATA, HIGH EFFICIENCY VERSIONS A
NRA A 800 900 1000 1250 1400 1500 1650 1800
Cooling capacity: Total input power kW 80,0 88,0 96,0 124,0 134,0 144,0 166 184 Evaporator water flow rate l/h 37320 41800 46100 56760 64330 68800 77400 85140 Evaporator pressure drop kPa 36,4 31,0 35,8 36,7 32,3 37,0 40,8 42,8
ENERGY INDICES
EER W/W 2,71 2,76 2,79 2,66 2,79 2,78 2,71 2,69 ESSER W/W 3.64 3.71 3.75 3.58 4.02 4.00 3.91 3.88
ELECTRICAL DATA
Fuel feed V3 Total input power A 140 154 168 213 233 253 287 315 Maximum current A 200 219 237 285 322 355 395 423 Peak current A 340 373 406 475 458 511 555 569
COMPRESSORS
Typ e scroll scroll scroll scroll scroll scroll scroll scroll Number n° 44445666 Number per circuit
COMPRESSOR HEATER
Compressor carter heater n° x W 4 x 130 4 x 13 0 4 x 13 0 4 x13 0 5 x 13 0 6 x 13 0 6 x 13 0 6 x13 0
kW 217,0 243,0 268,0 330,0 374,0 400,0 450 495
400 V 50Hz
~
n°+n°+n°+n°
2+2 2+2 2+2 2+2 2+3 3+3 3+3 3+3
FANS
Typ e Axail Axail Axail Axail Axail Axail Axail Axail Number n° 44466688 Input current ventilation unit A 1616162424243232 Input power ventilation unit kW 7,2 7,2 7,2 10,8 10,8 10,8 15,2 15,2 Air flow rate m3/h 80000 78000 76000 115000 111500 111000 162000 160000
EVAPORATORS
Typ e Plate Plate Plate Plate Plate Plate Plate Plate Number n° 11111111
HYDRAULIC CIRCUIT
Water accumulation lt 700 700 700 700 700 700 700 700 Accumulation anti-freeze heater n°xW 2x300 2x300 2x300 2x300 2x300 2x300 2x300 2x300
PLUMBING CONNECTIONS STANDARD VERSIONS (hydraulic parallel not supplied)
Hydraulic connections Victaulic 3” 3” 3” 4” 4” 4” 4” 4”
LOW PRESSURE PUMPING UNIT
Input power kW 3,83,83,84,84,86,56,56,5 Input current A 6,22 6,22 6,22 8,14 8,14 11 11 11 Useful pressure pumping kPa 95907570455011495
HIGH PRESSURE PUMPING UNIT
Input power kW 6,5 6,5 6,5 8,6 8,6 8,6 12,3 12,3 Input current A 11111114,614,614,621,221,2 Useful pressure pumping kPa 210 207 185 203 180 142 252 234
SOUND DATA
Sounud Power dB(A) 88.0 88.0 88.0 91.0 90.5 90.0 91.5 93.5 Sound pressure (1) dB(A) 56.0 56.0 56.0 59.0 58.5 58.0 59.5 61.5
DIMENSIONS for all versions
Height mm 24 50 2450 24 50 245 0 24 50 2450 24 50 245 0 Width mm 2200 2200 2200 2200 2200 2200 2200 2200 Length mm 3400 3400 3400 4250 4250 4250 5750 5750
EMPTY WEIGHT versions without accumulation and pumps
kg 2430 2520 2560 3170 3270 3370 3840
10
3950
5.3 TECHNICAL DATA, SILENCED VERSIONS
NRA L 800 900 1000 1250 1400 1500 1650 1800
Cooling capacity: Total input power kW 89,0 98,5 107,5 136,5 148,0 160,0 180 199 Evaporator water flow rate l/h 32680 36640 40420 50220 56590 60720 69490 76710 Evaporator pressure drop kPa 27,8 23,827,6 28,924,828,532,734,7
ENERGY INDICES
EER W/W 2,13 2,16 2,19 2,14 2,22 2,21 2,24 2,24 ESSER W/W 2.72 2.76 2.79 2.88 3.05 3.02 3.07 3.07
ELECTRICAL DATA
Fuel feed V3 Total input power A 151 166 180 229 250 270 301 330 Maximum current A 188 207 225 269 304 340 373 400 Peak current A 342 382 422 486 469 522 568 582
COMPRESSORS
Typ e scroll scroll scroll scroll scroll scroll scroll scroll Number n° 44445666 Number per circuit
COMPRESSOR HEATER
Compressor carter heater n ° x W 4 x13 0 4 x 13 0 4 x13 0 4 x 13 0 5 x 130 6 x 13 0 6 x 130 6 x13 0
kW 190,0 213,0 235,0 292,0 329,0 353,0 404 446
400 V 50Hz
~
n°+n°+n°+n°
2+2 2+2 2+2 2+2 2+3 3+3 3+3 3+3
FANS
Typ e Axail Axail Axail Axail Axail Axail Axail Axail Number n° 44466688 Input current ventilation unit A Input power ventilation unit kW 2,9 3,0 3,1 4,0 4,5 5,0 6 6,2 Air flow rate m3/h 44000 50000 56000 68000 76000 84000 100000 112000
EVAPORATORS
Typ e Plate Plate Plate Plate Plate Plate Plate Plate Number n° 11111111
HYDRAULIC CIRCUIT
Water accumulation lt 700 700 700 700 700 700 700 700 Accumulation anti-freeze heater n°xW 2x300 2x300 2x300 2x300 2x300 2x300 2x300 2x300
PLUMBING CONNECTIONS STANDARD VERSIONS (hydraulic parallel not supplied)
Hydraulic connections Victaulic 3” 3” 3” 4” 4” 4” 4” 4”
LOW PRESSURE PUMPING UNIT
Input power 3,8 3,8 3,8 4,8 4,8 6,5 6,5 6,5 Input current 6,22 6,22 6,22 8,14 8,14 11 11 11 Useful pressure pumping 12 0 116 10 2 110 9 0 12 2 13 0 113
HIGH PRESSURE PUMPING UNIT
Input power 6,5 6,5 6,5 8,6 8,6 8,6 12,5 12,3 Input current 11 11 11 14,6 14,6 14,6 21,2 21,2 Useful pressure pumping 232 235 216 245 230 200 267 251
DATI SONORI
Sounud Power dB(A) 83.0 83.0 83.0 86.0 85.5 85.0 86.5 88.5 Sound pressure (1) dB(A) 51.0 51.0 51.0 54.0 53.5 53.0 54.5 56.5
DIMENSIONI per tutti gli allestimenti
Height mm 24 50 24 50 2450 24 50 24 50 2450 24 50 24 50 Width mm 2200 2200 2200 2200 2200 2200 2200 2200 Length mm 3400 3400 3400 4250 4250 4250 5750 5750
PESO a vuoto senza accumulo e pompe
kg 2530 2570 2580 3310 3350 3390 3850 3950
11
5.4 TECHNICAL DATA, HEAT PUMP VERSIONS H
COLD MODE
Cooling capacity Total input power kW 81,0 89,0 97,0 123,0 134,0 146,0 166 182 Evaporator water flow rate l/h 33710 37840 41620 53660 59340 62780 72240 80840 Evaporator pressure drop kPa 29,6 25,3 29,4 33,1 26,4 30,4 35,8 38,6
ENERGY INDICES
EER W/W 2,42 2,47 2,49 2,54 2,57 2,50 2,53 2,58 COP W/W 2,57 2,61 2,64 2,58 2,64 2,64 2,57 2,59 ESEER 3.25 3.32 3.35 3.41 3.67 3.60 3.65 3.72
HOT MODE
Cooling capacity kW 230,0 257,0 284,0 356,0 396,0 426,0 480 534 Total input power kW 89,5 98,5 107,5 138,0 150,0 161,5 187 206 Evaporator water flow rate l/h 39560 44200 48850 61230 68110 73270 82560 91850 Evaporator pressure drop kPa 43,7 40,6 43,4 42,6 42,1 44,7 66,7 71,3
DATI ELETTRICI
Fuel feed V3 Total input current only COOLING A 142 157 171 212 235 257 288 314 Corrente assorbita totale HEATING A 151 166 180 233 252 270 317 345 Maximum current A 200 219 237 285 322 355 395 423 Peak current A 340 380 420 491 484 515 586 611
COMPRESSORS
kW 196,0 220,0 242,0 312,0 345,0 365,0 420 470
Typ e Number Number per circuit
COMPRESSOR HEATER
Compressor carter heater n°xW 4x130 4x130 4x130 4x130 5x130 6x130 6x130 6x130
n° 44445666 n°+n°+n°+n° 2+2 2+2 2+2 2+2 2+3 3+3 3+3 3+3
800 900 1000 1250 1400 1500 1650 1800
400 V 50Hz
~
scroll scroll scroll scroll scroll scroll scroll scroll
FANS
Typ e Number Input current ventilation unit Input power ventilation unit Air flow rate
EVAPORATORS
n° 44466688 A 1616162424243232 kW 7,2 7,2 7,2 11,4 10,8 10,8 15,2 15,2 m3/h 86000 83000 80000 129000 120500 115000 162000 160000
Typ e Number
HYDRAULIC CIRCUIT
Water accumulation lt 700 700 700 700 700 700 700 700 Accumulation anti-freeze heater n°xW 2x300 2x300 2x300 2x300 2x300 2x300 2x300 2x300
PLUMBING CONNECTIONS STANDARD VERSIONS (hydraulic parallel not supplied)
Hydraulic connections Victaulic 3” 3” 3” 4” 4” 4” 4” 4”
n° 11111111
Axial Axial Axial Axial Axial Axial Axial Axial
Plate Plate Plate Plate Plate Plate Plate Plate
LOW PRESSURE PUMPING UNIT
Input power Input current Useful pressure pumping
HIGH PRESSURE PUMPING UNIT
Input power Input current Useful pressure pumping
SOUND DATA
Sound Power dB(A) 88.5 88.5 88.5 91.5 91.0 90.5 92.0 94.0 Sound pressure (1) dB(A) 56.5 56.5 56.5 59.5 59.0 58.5 60.0 62.0
kW 3,8 3,8 3,8 4,8 4,8 6,5 6,5 6,5 A 6,22 6,22 6,22 8,14 8,14 11 11 11 kPa 115 110 97 101 80 105 124 105
kW 6,5 6,5 6,5 8,6 8,6 8,6 12,5 12,3 A 11111114,614,614,621,221,2 kPa 230 230 213 237 220 185 261 244
DIMENSIONS for all versions
Height Width Length
EMPTY WEIGHT versions without accumulation and pumps
mm 24 50 24 50 24 50 245 0 24 50 24 50 24 50 245 0 mm 2200 2200 2200 2200 2200 2200 2200 2200 mm 3400 3400 3400 4250 4250 4250 5750 5750
kg 2480 2580 2610 3360 3400 3440 3880
12
3960
5.5 TECHNICAL DATA, HEAT PUMP VERSIONS HL
NOTE Silenced functioning is only in cooling
COLD MODE
Cooling capacity kW 175,0 196,0 217,0 286,0 312,0 326,0 387 430 Total input power kW 88,5 98,0 107,0 130,0 145,0 160,5 177 194 Evaporator water flow rate l/h 30100 33710 37320 49190 53660 56070 66050 73960 Evaporator pressure drop kPa 23,620,223,527,9 21,1 24,329,832,5
ENERGY INDICES
EER W/W 1,98 2,00 2,03 2,20 2,15 2,03 2,17 2,22 COP W/W 2.57 2.61 2.64 2.58 2.64 2.64 2.57 2.59 ESEER 2.53 2.56 2.59 2.96 2.95 2.78 2.97 3.04
HOT MODE
Cooling capacity kW 230,0 257,0 284,0 356,0 396,0 426,0 480 534 Total input power kW 89,5 98,5 107,5 0,0 0,0 161,5 0,0 0,0 Evaporator water flow rate l/h 39560 44200 48850 61230 68110 73270 82560 91850 Evaporator pressure drop kPa 43,7 40,6 43,4 42,6 42,1 44,7 66,7 71,3
DATI ELETTRICI
Fuel feed V3 Total input current only COOLING A 147 163 180 212 241 270 298 323 Corrente assorbita totale HEATING A 151 166 180 233 252 270 301 329 Maximum current A 200 219 237 285 322 355 395 423 Peak current A 355 395 435 510 503 538 610 635
COMPRESSORS
Typ e Number Number per circuit
COMPRESSOR HEATER
Compressor carter heater n°xW 4x130 4x130 4x130 4x130 5x130 6x130 6x130 6x130
n° 44445666 n°+n°+n°+n° 2+2 2+2 2+2 2+2 2+3 3+3 3+3 3+3
800 900 1000 1250 1400 1500 1650 1800
400 V 50Hz
~
scroll scroll scroll scroll scroll scroll scroll scroll
FANS
Typ e Number Input current ventilation unit Input power ventilation unit Air flow rate
EVAPORATORS
n° 44466688 A kW 2,2 2,3 2,4 3,3 4,15 5 4,6 4,8 m3/h 44000 50000 56000 68000 76000 84000 100000 112000
Typ e Number
HYDRAULIC CIRCUIT
Water accumulation lt 700 700 700 700 700 700 700 700 Accumulation anti-freeze heater n°xW 2x300 2x300 2x300 2x300 2x300 2x300 2x300 2x300
PLUMBING CONNECTIONS STANDARD VERSIONS (hydraulic parallel not supplied)
Hydraulic connections Victaulic 3” 3” 3” 4” 4” 4” 4” 4”
n° 11111111
Axila Axila Axila Axila Axila Axila Axila Axila
piastre piastre piastre piastre piastre piastre piastre piastre
LOW PRESSURE PUMPING UNIT
Input power Input current Useful pressure pumping
HIGH PRESSURE PUMPING UNIT
Input power Input current Useful pressure pumping
SOUND DATA
Sound Power dB(A) 83.0 83.0 83.0 86.0 85.5 85.0 86.5 88.5 Sound pressure (1) dB(A) 51.0 51.0 51.0 54.0 53.5 53.0 54.5 56.5
kW 3,8 3,8 3,8 4,8 4,8 6,5 6,5 6,5 A 6,22 6,22 6,22 8,14 8,14 11 11 11 kPa 128 128 118 130 116 155 135 118
kW 6,5 6,5 6,5 8,6 8,6 8,6 12,5 12,3 A 11 11 11 14,6 14,6 14,6 21,2 21,2 kPa 240 245 235 265 260 230 273 256
DIMENSIONS for all versions
Height Width Length
EMPTY WEIGHT versions without accumulation and pumps
mm 245 0 245 0 245 0 24 50 24 50 24 50 24 50 24 50 mm 2200 2200 2200 2200 2200 2200 2200 2200 mm 3400 3400 3400 4250 4250 4250 5750 5750
kg 2480 2580 2610 3360 3400 3440 3880
3960
13
6 SELECTION CRITERIA
50
The devices in their standard configurations are not suitable for installation in salty environments. The maximum and minimum limits for the water flow rate to the exchanger are indicated by the curves of the pressure drop diagrams. For the operating limits, refer to t he diagrams
6.1 OPERATING LIMITS
"Cold mode"
46 46
40
36
35
30
25
20
15
10
5
Outside air temp. d.b. °C
0
-5
-10
1
2
-6
-4 1514131211109876543210-2
Processed water temperature °C
42
below, valid for ∆t = 5°C. WARNING:
-
operation with a processed water temperature of less than 4°C is only allowed for the versions specifically designed for this (version YA).
- if you want to operate the machine outside the limits indicated in
VERSION
•standard (°) 35 - 42°C
•high temperature 40 - 46°C
•silenced L 40 - 46°C
•heat pump H 40 - 46°C
42
3
versioni Y
40
35
4
the diagram, please contact the AERMEC technical/commercial office.
- if the machine is positioned in particularly windy areas, it is necessary to install windbreak barriers to avoid the inconstant operation of the DCPX device.
KEY
Operation with glycol water
1
only for versions YA
2 Operation with glycol water
and DCPX Standard operation
3
4 Operation with DCPX
"Hot mode"
55
50
45
40
35
30
25
Processed water temperature °C
20
-15 -10 -5 0 5 10 15 20 25
50
Outside air temp. d.b. °C
6.2 PROJECT DATA
(1) = only for heat pump versions
VERSION
•H in heat pump
High pressure side
Maximum pressure allowed bar 30 / 28 Maximum temperature allowed °C 120 52 Minimum temperature allowed °C -10 -16 / -10
(1)
Low pressure side
22
(1)
14
7.1 COOLING AND INPUT CAPACITIES
- “STANDARD VERSIONS”
- “HEAT PUMP VERSIONS IN COLD MODE”
- “HIGH TEMPERATURE VERSIONS”
The refrigerating capacity yielded and the input electrical capacity in conditions other than rated conditions are obtained by multiplying the rated values (Pf, Pa) by the respective correction coefficients (Cft, Cpa). The following diagrams allow you to obtain the correction coefficients to be used for the various versions of the devices, in cold mode; next to each curve you can see the outside air temperature to which it refers.
7 CORRECTION COEFFICIENTS
(Ca)
¨:Y©
(Cf)
¨:^©
KEY: Cf = Cooling capacity correction
coefficient
Ca = Input power correction
coefficient
N.B. FOR VERSIONS Y with temperatures lower than 4°C, contact the company headquarters
FOR ∆T OTHER THAN 5°C For the evaporator, the Tav.7.4 is used to obtain the correction factors of the cooling and input capacities. To take into account the dirtying of the exchangers, the relative dirtying factors are used
Outside air temperature
Temperature of the water produced (∆t = 5°C)
15
7.2 COOLING AND INPUT
Y
^
CAPACITIES
- “SILENCED VERSIONS”
The cooling capacity yielded and the electrical input power in conditions other than rated conditions are obtained by multiplying the rated values (Pf, Pa) by the respective correction coefficients (Cf, Ca). The following diagrams allow you to obtain the correction coefficients to be used for the various versions of the devices, in cold mode; next to each curve you can see the outside air temperature to which it refers.
(Ca)
¨:
KEY: Cf = Cooling capacity correction
coefficient
Ca = Input power correction
coefficient
N.B.
- FOR THE VERSIONS Y
with temperatures below 4°C
contact company headquarters
(Cf)
¨:
Processed water temperature (∆t = 5°C)
16
7.3 HEATING AND INPUT
CAPACITIES
- “HEAT PUMP VERSIONS”
The heating capacity yielded and the electrical input power in conditions other than rated conditions are obtained by multiplying the rated values (Pf, Pa) by the respective correction coefficients (Cft, Cpa). The following diagram makes it possible to obtain the correction coefficients; next to each curve, you can see the temperature of the hot processed water to which it refers, assuming a difference of water temperature between the inlet and outlet of the condenser equal to 5°C.
The yields are intended as net of the defrosting cycles.
(Ct)
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Processed water temperature
KEY: Ct = Heating capacity correction
coefficient
Ca = Input power correction
coefficient
7.4 FOR ∆T OTHER
THAN NOMINAL
For ∆t other than 5°C, the Tav.1 is used on the evaporator to obtain the correction factors of the cooling and input capacities. To take into account the dirtying of the exchangers, the relative dirtying factors are used
7.5 FOULING FACTORS
The performance shown by the table refers to conditions with clean tubes, with a fouling factor = 1. For other fouling factor values, multiply the data of the performance tables by the coefficients given.
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Outside air temperature b.s. with 87% humidity
7.4.1 Correction factors for t other than nominal, Chiller
35810
Cooling capacity correction factors 0,99 1 1,02 1,03 Cooling capacity correction factors 0,99 1 1,01 1,02
7.5.1 Fouling factors
[K*m2]/[W]
Cooling capacity correction factors Cooling capacity correction factors
0,00005 0,0001 0,0002
1 0.98 0.94 1 0,98 0,95
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17
8 ETHYLENE GLYCOL SOLUTION
The cooling capacity and input power correction factors make allowance for the presence of glycol and the different evaporation temperature. The correction factors of the water flow rate and the pressure drops are applied directly to the data obtained for operation without glycols. The correction factor of the water flow rate is calculated so as to maintain the same ∆t that would be used in the absence of glycols.
- The correction factor of the pressure drop already takes into account the different capacity deriving from the application of the water flow rate correction factor.
- The correction factors of the water flow rate and the pressure drops are applied directly to the data obtained for operation without glycols.
- The correction factors of the cooling and input capacities take into account the presence of glycols.
- The correction factors of the water flow rate and the pressure drops are applied directly to the data obtained for operation without glycols.
- The correction factor of the water flow rate is calculated so as to maintain the same Dt that would be used in the absence of glycols.
- The correction factor of the pressure drop already takes into account the different capacity deriving from the application of the water flow rate correction factor.
NOTE To make it easier to read the graph, an example is given on the next page.
By using the diagram opposite it possible to establish the percentage of glycol necessary; this percentage can be calculated taking into account one of the following factors: On the basis of the fluid considered (water or air), it will be necessary to enter the graph from the right or left side, from the intersection of the
outside air temperature or processed water temperature straight lines and the relative curves, a point is obtained through which the vertical line that will identify both the percentage of glycol and the relative correction coefficients will have to pass.
8.1 HOW TO READ THE GLYCOL CURVES
The curves shown in the figure summarise a notable quantity of data, each of which is represented by a specific curve. In order to use these curves correctly, it is necessary to make some initial considerations:
- If you want to calculate the percentage of glycol on the basis of the outside air temperature, you must enter from the left-hand axis and, once you have intersected the curve, trace a vertical line which, in turn, will intercept all the other curves; the points obtained from the upper curves represent
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=[>HÛ¨G\:©
=[>G^Û¨G\:©
=[>GY
=[>G^
K]eh]jYlmjYÛ
¤
KEY: FcGPf Correction factor of the
cooling capacity
FcGPa Correction factor of the
input power
FcGDpF (a) C o rr ection factor of
the pressure drops (evaporator) (average temp. = -3.5°C)
FcGDpF (b) Correction factor of the
pressure drops (average temp. = 0.5°C)
FcGDpF (c) Correction factor of the
pressure drops (average temp. = 5.5°C)
FcGDpF (d) Correction factor of the
pressure drops (average temp. = 9.5°C)
FcGDpF (e) Correction factor of the
pressure drops (average temp. = 47.5°C)
FcGQF Correction factor of the
outputs (evaporator)
Y[imYÛhjg\gllYÛµ:
(average temp. = 9.5°C)
FcGQC Correction factor of the
outputs (condenser) (average temp. = 47.5°C)
NOTE Although the graph reaches outside air temperatures of ­40°C, it is necessary to maintain the machine's operating limits as reference.
18
the coefficients for the correction of the cooling capacity and input power, for the flow rates and the pressure drops (remember that these coefficients must anyway be multiplied by the nominal value of the sizes examined); the lower axis advises the percentage of glycol necessary on the basis of the outside air temperature considered.
- If you want to calculate the percentage of glycol on the basis of the temperature of the
processed water, you must enter from the right-hand axis and, once you have intersected the curve, trace a vertical line which, in turn, will intercept all the other curves; the points obtained from the upper curves represent the coefficients for the cooling capacity and input power, for the flow rates and the pressure drops (remember that these coefficients must anyway be multiplied by the nominal value of the sizes examined); the lower axis
advises the percentage of glycol necessary to produce water at the required temperature.
Remember that the initial sizes “OUTSIDE AIR TEMPERATURE” and “PROCESSED WATER TEMPERATURE”, are not directly linked to each other, so it is not possible to enter the curve of one of these sizes, and obtain the corresponding point on the other curve.
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Processed water temperature
Outside air temperature
19
9 PRESSURE DROPS
9.1 PRESSURE DROPS,
EVAPORATOR
The following diagrams show the values of the pressure drops in kPa, on the basis of the capacity in l/h. The operation field is defined by the minimum and maximum values of the curves, which indicate the limit of use of the water side heat exchangers (evaporators).
The pressure drops of the diagrams are relative to the average water temperature 10°C. The following table shows the correction to apply to the pressure drop when the average water temperature varies.
9.2 PRESSURE DROPS,
CONDENSER
kPa
Water flow rate m3/h
Average water temperature °C Multiplicative coefficient 1,02 1 0,985 0,97 0,95 0,93 0,91
5101520304050
kPa
The pressure drops of the diagram are relative to an average water temperature of 50°C. The following table shows the correction to apply to the pressure drop when the average water temperature varies.
Water flow rate m3/h
Average water temperature °C Multiplicative coefficient 1. 2 2 1.10 1. 0 8 1. 0 6 1.0 4 1. 02 1
5101520304050
20
9.3 PRESSURE DROPS,
WATER FILTER
kPa
The versions with accumulation offer different set-ups that vary on the basis of the effective pressure that you want to obtain, the characteristics of the pumping unit, and the presence or absence of holes for integrative resistance.
The following tables show the main characteristics of the components of the hydraulic circuit, while the graphs on these pages show the relative pressures. The accumulation tanks with holes for heaters are equipped with plastic, temporary closing plugs.
WARNING Before start-up, the installer must assemble the heaters. If these heaters are not immediately necessary, the plastic plugs must be replaced with suitable metal plugs.
10.1 MAXIMUM WATER CONTENT
in the system
The table below indicates the maximum water content, in litres, of the hydraulic system, compatible with the capacity of the expansion tank supplied as standard. The values shown in the table refer to three conditions of maximum and minimum
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Water flow rate m3/h
10 ACCUMULATION
water temperature. If the effective water content of the hydraulic system (including the accumulation
Altezza idraulica Taratura del vaso di espansione bar 3.2 2.8 2.3 1.8 1.5 Valore di riferimento contenuto acqua l Valore di riferimento contenuto acqua l Valore di riferimento contenuto acqua l
Acqua glicolata Temp. acqua °C Coefficiente
max. min. 10 % 4 0 - 2 0 , 50 7 ( 1 ) 10 % 6 0 - 2 0 , 68 6 ( 2 ) 10 % 8 5 - 2 0 , 80 9 ( 3 ) 20% 40 -6 0,434 (1) 20% 60 -6 0,604 (2) 20% 85 -6 0,729 (3) 35% 40 -6 0,393 (1) 35% 60 -6 0,555 (2) 35% 85 -6 0,677 (3)
Working reference conditions: (1) Cooling: max water temp. = 40°C, min water temp. = 4°C. (2) Heating (heat pump): max water temp. = 60°C, min water temp. = 4°C. (3) Heating (boiler): max water temp. = 85°C, min water temp. = 4°C.
tank) is greater than that shown in the operational conditions table, another, additional expansion tank
H m 30 25 20 15
(1)
2.174 2.646 3.118 3590 3852
(2)
978 1190 1404 1616 1732
(3)
510 622 732 844 904
Condizione di
di correzione
riferimento
≥ 12.25
21
must be installed, measured (using the common criteria) with reference to the additional volume of water. From the following tables, it is possible to obtain the values of maximum system content, also for other operational conditions with glycol water. The values are obtained by multiplying the reference value by the correction coefficient.
10.1.1 Calibration of expansion tank
The standard value of pre-charge pressure of the two expansion tanks is
1.5 bar, while their volume is 24 litres,
maximum value 6 bar.
The calibration of the tanks must be regulated on the basis of the maximum difference of level (H) of the user (see figure), according to the formula:
p (calibration) [bar] = H [m] / 10.2
+ 0.3.
For example, if the level difference H is 20m, the calibration value of the tank will be 2.3 bar. If the calibration value obtained from the calculation is lower than 1.5 bar (i.e. for H < 12.25), maintain the standard calibration.
H = 0 m
Ptar = H / 10.2 + 0.3
Ptar = 1.5 barPtar = 1.5 bar
(1)
H max
H = 12.25 m
H min
= 55 m
(2)
H
KEY (1) Check that the highest user does
not exceed a level difference of 55 metres.
(2) Check that the lowest user can
sustain the global pressure acting at that point.
The pressures shown here are net of the pressure drops of the heat exchangers, filter, etc. They should therefore be considered useful for the system
WARNING As in the configurator, the pumps can be high or low pressure, so we will give two distinct diagrams to avoid confusion in the selection.
11.1 LOW PRESSURE PUMPS
11 EFFECTIVE PRESSURE FOR THE SYSTEM
kPa
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hgeh]ÛZYkkYÛhj]nYd]frY
22
Water flow rate m3/h
11. 2 HIGH PRESSURE PUMPS
kPa
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The heating capacity that can be obtai­ned from the desuperheater is calcula­ted by multiplying the rated value (Pd), indicated in the table below the dia­grams, by a suitable coefficient (Cd). The diagrams allow the correction coefficients to be used for the various versions of chiller to be calculated; the external air temperature referred to is indicated in correspondence with each curve. The pressure drops you see in the table do not include the filter drop, whose curve is indicated in table TAV
9.3.
The nominal value refers to: air temperature 35°C produced water temperature 50°C.
NOTE in the models with heat pump the desu­perheater must be intercepted when the heat pump is operating, otherwise the guarantee will not be valid.
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Water flow rate m3/h
12 DESUPERHEATERS
12.1 VERSIONI STANDARD VERSIONI ALTA EFFICIENZA
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12.1.2 LOW NOISE VERSION
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n]jkagfaÛklYf\Yj\ n]jkagfaÛkad]fqaYl]
Ambient temperatur d.b. Ambient temperatur d.b.
For chilled water production at tempe­ratures other than 7°C or for evapo­ration temperatures other than 5°C, use the correction factors in the table provided, as well as the ones obtained from the graphs.
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Temperatura dell'acqua prodotta al desurriscaldatore ∆t 5° C
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12.2.3 Values different from the nominal value
Average water temperature °C Multiplicative coefficient 0.94 1 1.07 1.13 1.2 1.27
Evaporation Temperature °C Multiplicative coefficient 0.88 0.94 1 1.06 1.13 1.2
579111315
1357911
23
12.3 PRESSURE DROPS
All NRA models with desuperheater are equipped with two (desuperhea­ters in parallel).
NOTE The parallel water connections is to be made by the installer
Desuperheaters specifications and pressure drop curves are given below.
kPa
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For temperatures of produced water other than 50 °C, multiply the result by the correction factor that can be deter­mined from the table at the bottom of the page. 12.2.4.
The heating capacity available to the total heat recovery is in rated condi­tions: Air temperature 35 °C Water produced 50 °C ∆t 5 °C
h]j\al]Û\aÛ[Yja[gÛ\]kmjjak[Yd\Ylgj]
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Water flow rate m3/h
12.2.4
Values different from the nominal value
Average water temperature °C Multiplicative coefficient 1. 0 4 1. 0 2 1
Taglie 0800 0900 1000 1250 1400 1500 1650 1800 Heating capacity available Water flow rate Water pres­sure drops
kW
55 61 66 82 91 101 110 119
m3/h
9.46 10.43 11.36 14.02 15.72 17.34 18.92 20.46
kPa
16 19 . 5 14 . 5 16 . 5 16 19 2 2 2 2
30 40 50
24
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