Aeon Labs ZW078 User Manual

Heavy Duty Smart Switch Gen5

The wires please use the minimum AWG10 #, or AWG8#.

Vie w th e di gital manual:

http://aeot.ec/spprt/heavyduty

Package Cont ent s

Heavy Du ty S ma rt S wi tc h .. .. ... .. . x1

8AW G W ire t erm in al .. ... .. .. ... .. .. ... .. ..... .. .... x8

10AWG Wi re te rmina l ... .. ... .. .. ... .. .. ... .. .. ... . x8

Screw s ..... .. ... .. .. ... .. .. ... .. .. ... .. ..... .. ... .. .. ... . x2

Ins truct io n Ma nu al. .. ... .. .. ... .. .. ... .. .. ... .. ..... .. x 1

... .. .. ... .. .. .

Your Heav y Duty Smart Switch

Important: A lic en se d ele ct ri cian with know le dge and

under st andin g elec tr ici an sys te ms and ele ctric al saf et y
sho uld compl et e the ele ct rical i ns ta lla ti on .

Sta tus LED

Wir e termi nals

Actio n bu tt on: Use d fo r He avy Dut y Sm art Swi tch’s Z­Wav e netw ork inclu si on and exc lu sio n and to manu all y
tur n on /o ff;

Sta tu s LE D: In di ca tes t he s wi tch ’s s tatus ;

Term in als : Ther e ar e tw o gr oups o f termi na ls . As

mar ked o f t he sil k p ri nt , AC Power be co nne ct ed to ma in
power, L oa d for ele ct ric loa d.

Act ion But ton

Ins tallation

Imp or ta nt : Heav y Duty Smar t Swit ch MU ST wir ed
behin d an a ir b re ak s wit ch f or s af ety and ele ct ri c
appli an ce prot ec tion.

Bef or e wiri ng, you mus t sw it ch off the A ir Bre ak Swit ch
and conf ir m the cir cuit pow er is dow n, if the Ai r Brea k
Swi tch is ou t of si gh t, p le ase lo ck it t o ‘ OFF ’ po si tio n a nd
tag i t to preven t un expec te d appli ca ti on of p ow er :

1. M ou nt H ea vy Dut y S mar t S witch on a wa ll a s s hown i n
fol lowing fi gu re:

3. Prep ari ng the wires y ou will be a tta ch in g t o y ou r
Heavy Du ty Sma rt Swi tc h by stri pp ing th e wire s to the
neces sa ry leng th . Add wire t er mi nal s to e ac h wir e.

4. Wire acco rdi ng to t he foll ow ing diag ra m, as s ho wn in
the figu re , c on nec t eac h liv e lin es (L1,L 2) fr om A ir Brea k
Switc h to c or re spo nd in g termi na ls t hat mar ke d L1 a nd L 2
on the Heavy Duty Smart Sw it ch, if the re is N eu tr al line
and ‘G ND’ , pl ea se c on ne ct t o th e te rm ina ls whi ch m ar ke t
‘GN D’ and ‘N’ on H ea vy D ut y Sm art Swi tc h, s im ila rl y wi re
the e le ctr ic l oad w it h Hea vy Du ty S mar t Sw itc h. Th en
tig hten sc rews to t he w ir e termi na ls.

Important: You m ust ma ke su re t he wi re ter mi na ls

conne ct ed fir ml y with eac h corr es po ndi ng termi na ls on
the H eavy Duty S ma rt Swit ch .

Load

GND GN D

Acpowe r

L2

N

L1

Air B reak Sw itch

N L2 L1

Loa d

5. P ow er o n y our He av y Du ty Sma rt Swi tc h. At th is s ta ge
yo u ne ed t o add i t to yo ur Z -W ave ne tw or k. F or
instr uc tions on ho w t o d o t his, p le as e r efe r t o t he
fol lowing “Z - Wav e Ne twork I ns truct io ns” sec ti on.

6. On ce a dd ed to y ou r Z-Wave net wo rk, r ep la ce yo ur
Heavy D ut y Sm art Swi tc h’s she ll , an d re fas te n to t he
shell . Your i nstal la tion is n ow c om ple te .

Adding/Including/Pa irin g yo ur H eavy D uty
Sma rt Swit ch into a Z-Wave Network

To add yo ur He avy D ut y Sma rt Sw it ch to yo ur Z-Wav e
net work w ith a Z-S ti ck, bri ng y ou r Z-S tick n ear y ou r
Hea vy Du ty Sma rt Sw itc h t he n p re ss the button on the Z­Sti ck to beg in the Z- Wave in clu sion proc es s.

Whe n yo ur Heav y Duty Smart Swi tc h is firs t power ed on
and it’s no t a p art of a Z-Wa ve net work, its Sta tu s LE D wi ll
bli nk. If i t’s n ot b li nki ng s ee t he t ip b elo w. Pr es s your
swi tch’s Acti on but to n to conne ct it to th e Z-St ick. If it’s
suc cessful ly a dd ed t o th e netw or k it s St at us L ED w il l st op
bli nking or pu ls e stea di ly. If this fa ils , rep eat th e abov e
ste ps.

Tip : If the Stat us LED of yo ur Heav y Du ty Smar t Swit ch
doe s n ot bli nk whe n i t’s fi rst powe red up , it mean s that
you r swit ch is a lread y part of a no the r Z-Wave n etwor k. To
re cti fy th is, fi rs t f oll ow th e s ub seq ue nt R em ov ing
ins tructio ns bef or e fo ll ow ing th e Add in g/I nc lu din g/ Pa iri ng
ste ps above.

Act io n Bu tto n

OR

To ad d your He avy Du ty Sma rt Sw itc h to your Z- Wav e
netwo rk with a Mini mo te , b ri ng yo ur Mini mo te to b e
withi n ra ng e of y ou r He av y Du ty Smar t Sw it ch t he n pr ess
the re mo te but to n labe ll ed “Incl ud e” on the Aeo n Labs
Minim ot e to begi n th e Z-Wave inc lu sion pr oc es s.

Inc lu de

Aeotec by Aeon Labs Heavy Duty Smart Switch

Aeotec b y Ae on La bs’ Heavy Du ty Sm ar t Switch is
a Z- Wav e swit ch contr ol le r th at can al so r ep or t th e
watta ge energy usage and KWH usa ge of the
device wir ed in to it . As part of it s swi tching
functio na li ty, Heav y Duty Sma rt Swi tch c an be
control le d by other Z-Wave dev ic es to tu rn loa ds
on or o ff . It ca n be ar up to 40 a mp s curre nt o f
resiste r lo ad s.

It also a ct a s a re pe at er, forw ar di ng Z -Wa ve
command mess ages to destina ti on n od es i f th e
origina ti ng co nt ro ller is out of range fro m the
destina ti on n od e.

By t ak in g ad va nt ag e of the Z- Wav e me sh netwo rk ,
command s can be rout ed to thei r destin at io n via
interme di ar y Z-Wav e prod uc ts. Pr od uc ts that ar e
Z-Wav e cer ti fi ed ca n be us ed an d com mu ni ca te
with othe r Z- Wav e ce rt if ie d device.

2. Loo se n yo ur switc h’s lo we r sc re w to rel ea se i ts she ll .
Remov e th e shell t o re veal th e in ner ele ct ronic s.

Z-Wave Network Ins tructions

Heavy Dut y Sm ar t Sw it ch m ust be p ai red (i nc lud ed ) in to a
Z-W ave netwo rk b ef or e it c an r ec eiv e Z- Wav e comm an ds
to tu rn on /o ff an d rep or t its e ne rgy u sa ge. T he He av y
Duty Sma rt Sw it ch ca n o nl y c om mun ic at e t o d ev ice s
withi n it s own Z-Wave n et work.

Not e: The LED on t he H ea vy D ut y Sm art Sw itc h w ill blink
if it i s cu rr ently n ot o perat in g withi n a Z- Wav e netwo rk .

Tip : Be fo re i nc lud in g / e xcl ud in g He av y Du ty S ma rt
Switc h fr om y ou r Z- Wav e ne twork , it ’s r ecomm en ded that
you t ur n off most of t he appl ia nce s co nnect ed to i t. Th is
will he lp t o preve nt l oad dam ag e.

Whe n you r H ea vy Duty Sma rt Sw it ch is fi rst powe red o n
and it’s not a part of a Z-Wav e ne tw ork , its St at us LED
will b li nk. If it ’s n ot bli nk in g se e t he t ip be low. Pr es s yo ur
switc h’s Acti on butt on to con ne ct it t o th e Z- Stick . If it’s
succe ss fully a dd ed to t he n etw or k its Sta tu s LED w il l
sto p bl ink in g or pu lse s tea dily. If th is fa il s, re pe at th e
above s te ps.

Tip : If the Stat us LED of yo ur Heav y Du ty Smar t Swit ch
doe s n ot bli nk whe n i t’s fi rst powe red up , it mean s that
you r swit ch is a lread y part of a no the r Z-Wave n etwor k. To
re cti fy th is, fi rs t f oll ow th e s ub seq ue nt R em ov ing
ins tructio ns bef or e fo ll ow ing th e Add in g/I nc lu din g/ Pa iri ng
ste ps above.

To i nclud e th e A eon Lab s Heavy Duty Sma rt Swit ch with
oth er con tr oller s, ple as e co ns ult th e op er at ion ma nua l f or
the se co ntr ollers on how to in clude Z-Wav e p roduc ts in to
an ex isting ne tw ork .

Rem oving your Heavy Duty Sma rt Switch From
a Z-Wave Net work

You ca n re mo ve y our Heavy Dut y Sm ar t Sw it ch f rom
your Z-Wa ve net wor k at any time . To do thi s you need
use you r ma in cont ro ller su ch a s a Z-Sti ck o r Minim ot e.

If you are using a Z-Stick:

If yo ur Z-St ick is p lu gge d in to a gatew ay or a compute r,
unplu g it .

Bri ng y ou r Z- Sti ck n ea r yo ur H eav y Du ty S mart

1.
Switc h.

2.

Pre ss t he Ac tion Bu tt on on you r Z- Stick .
Pre ss t he Act io n But to n on yo ur He av y Duty Sm art

3.
Switc h.
I f y ou r H e a vy D ut y S mar t S wi t c h h as b e e n

4.
succe ss fully remo ve d fr om your netw ork, it s li ght wil l
blink . I f t he rem ov al wa s unsu cc essfu l i ts light wi ll no t
blink .
Pre ss t he Ac ti on B utton on th e Z- St ic k to m ake it o ut of

5.
remov al m ode.

If you are using a minimote:

1.

Bri ng y ou r M in imote n ea r y ou r Heavy D ut y S ma rt
Switc h.

2.

Pre ss t he R emove B ut ton on yo ur M inimo te .

3.

Pre ss t he Act io n But to n on yo ur He av y Duty Sm art
Switc h.
I f y ou r H e a vy D ut y S mar t S wi t c h h as b e e n

4.
succe ss fully remo ve d fr om your netw ork, it s li ght wil l
blink . I f t he rem ov al wa s unsu cc essfu l i ts light wi ll no t
blink .
Pre ss any but to n on you r Mini mo te to make it out of

5.
remov in g mode.

Turn Your He avy Dut y Smar t Switch On or O ff

Your Hea vy Dut y Sm ar t Switch can be turned on or off
throu gh the us e o f Z -Wa ve c om ma nds bu il t into Z- Wav e
certi fi ed co nt rol le rs and g at ew ays . The spec if ic Z- Wav e
co mm an ds su ppor ting th is fu nc ti on ar e t he Ba si c
Comma nd Class an d Bi na ry Swi tc h Comm an d Cl as s.
Pl ea s e c on su lt th e o pe ra t io n m an ua l f or th es e
contr ol lers fo r spe cific i nst ru ct ion s on co nt rol li ng yo ur
Heavy D ut y Smart S wi tch.

Monitoring Power Consumption

Your Aeon Labs He avy Dut y Smar t Sw itch can repo rt
Wat ts e ne rgy usa ge or K Wh e nergy usa ge to a Z -Wa ve
gatew ay or cont rolle r. If this func ti on is su pp orted by
the ga tew ay /c ont ro ll er, t he e ne rgy consu mp tion w ill be
displ ay ed in i ts u ser i nt er fac e. The sp ec ifi c Z- Wav e
comma nd s suppo rt ing ene rg y monit or ing are t he M eter
Comma nd C las s an d Mul ti le vel S en sor C om ma nd
Class . Aut om ati c re po rt s go t o th e on ly a ssoci at ion
group 1, w hi ch is setu p via t he Assoc ia tion Co mmand
Class . Ple as e als o con sul t the oper at io n manual for
these gateway s/ contr ol lers for spec ifi c i ns tr uct io ns on
monit or ing you r He avy Dut y Sm art Swi tc h.

Technical Specific ations

Mod el nu mber: DSC10- ZWU S
Wate rpr oof : IP44
Pow er Co nsumption: 1 W
Rat ing s: 240VAC, 50/60Hz(2P has es L1 ,L2 ) ;
Max im 96 00 Wat ts 40A Resis ter ;
240 VAC 5HP AC Mo tor ;
RF ra nge : 300ft/100m o utd oor ;
End ura nce of 10ms peri od pe ak cu rre nt of 1 440 A

Warran ty

6

Aeon L abs wa rrant s to th e or ig ina l p urc ha se r of
Produ ct s th at for th e Warra nt y Pe ri od ( as defin ed
below ), th e P ro du cts w ill be fr ee fr om ma te ria l def ec ts
in m at er ial s a nd w or km anshi p. The fo re goi ng warra nt y
is su bj ec t t o t he pr op er in st al la tio n, o perat io n a nd
maint en an ce o f t he P ro du cts in ac corda nc e with
insta ll at ion ins tr uc ti ons and the ope ra ti ng m an ual
suppl ie d to Cu st omer. Warra nt y cla im s mus t be ma de
by Custo me r in writin g wit hi n thirty (30) days of the
manif es ta tion o f a pr ob lem. Ae on La bs ' sole ob li gatio n
under the fo reg oi ng warr anty is , a t A eo n L ab s' op ti on ,
to repa ir, replac e or cor re ct any such def ect that was
prese nt at th e ti me of de liver y, o r to re mo ve the
Pr odu cts a nd t o re fun d t he p urc has e p ric e to
Custo me r.

The "Wa rr anty P eriod " begi ns on t he d at e th e Pr od uc ts
is deli ve re d and con ti nu es for 12 m on th s.

Any r epair s und er th is wa rr an ty mu st be co nd ucted by
an au tho ri ze d Aeon La bs se rv ice repr es en ta tiv e and
under Ae on Labs ' RM A po lic y. Any re pa irs con du ct ed

by unau th or ized pe rs on s shall v oi d th is warr an ty .

Exclu de d from th e warra nt y are p ro bl ems d ue t o
accid en ts , ac ts of Go d, civ il or mi litar y auth ority, civ il
distu rb an ce, w ar, s tri ke s, f ires, o th er cata st ro phes,
misus e, mis ap plica ti on , st or ag e da ma ge , ne gl ig ence,
elect ri ca l po we r p roble ms , o r mo di fi ca tio n t o t he
Produ ct s or i ts comp on en ts.

Aeon Labs doe s not au th or ize an y pe rs on or party to
assum e or crea te fo r it any other obli ga ti on or liab il it y
in c onnec ti on w it h th e Pr oduct s ex ce pt a s se t fo rt h
herei n.

Aeon L ab s wi ll pa ss o n t o Cu st om er a ll ma nufac tu re rs'
Ma te ri al w ar ra nt ie s to t he e xt en t t hat th ey a re
trans fe ra ble, bu t will no t in dep en de nt ly wa rr an t any
Mater ia l.

Custo me r mu st p re pay shipp in g an d tr an sport at io n
ch arg e s f or r e tu rne d P rod uct s , a nd i n su re t h e
shipm en t or acc ep t the ri sk of loss or dama ge duri ng
such shi pm en t a nd tr an sport at io n. A eo n L ab s w ill s hip
the re pai re d or repla ce me nt p ro duc ts to C ustom er
freig ht p re paid.

Custo me r shal l i ndemn if y, de fe nd , an d h old Aeo n Labs
and Ae on L ab s' af fi lia te s, s hareh ol de rs, d ir ec tors,
off ic er s, e mp lo ye es, co nt ra ctors , a ge nts an d o th er
repre se nt ative s ha rm le ss f rom all deman ds , cl ai ms,
ac ti on s, c a us es o f a cti on, pr oc eed ings , s u it s,
a ss e s sm e n ts , l os s es , d a m ag e s , l i ab i li t i es ,
se tt le me nt s, ju dg me nt s, fi ne s, pe na lt ie s, in te re st ,
costs a nd e xp en ses (incl ud in g fe es and disb ur se ments
of c ounse l) o f ever y ki nd ( i) bas ed u po n pe rs on al i njury
or deat h or injur y to pro pe rt y to the ext ent an y of the
foreg oi ng is pr ox im ately cau se d ei th er by a defe ct ive
produ ct (i nc ludin g s tr ic t l iab il it y i n t ort) o r b y t he
negli ge nt o r w ill fu l acts or o mi ssion s o f Cu st omer o r it s
off ic er s, empl oye es , su bc ontra ct or s or agen ts, and /o r
(ii) aris in g fr om o r re la tin g to an y ac tua l or al leg ed
in f ri nge me nt o r m isa pp rop ria ti on o f a ny p at ent ,
trade ma rk , ma sk wor k, copy ri gh t, trade secr et or any
actua l or al le ge d v io latio n of an y ot her i nt ellec tu al
prope rt y righ ts ari si ng fro m or in co nnect io n with the
produ ct s, exc ept to the ext en t th at suc h infr ingem en t
ex is ts as a re su lt of Ae on La bs ' m an ufact ur in g
proce ss es .

IN NO EV ENT SHAL L AE ON LA BS BE LI AB LE FOR
ANY IN DI RECT, IN CI DE NTAL , P UN IT IVE , S PE CI AL
OR C ON SEQ UE NT IAL D AM AG ES, OR D AM AGES
FO R LO S S O F PR O FI T S, R EV E NU E , O R U SE
INCUR RE D BY CU STO ME R OR ANY TH IRD PART Y,
WHETH ER IN A N A CTION IN CONTR AC T, O R TOR T,
OR O TH ER WI SE E VE N IF A DVI SE D OF T H E
POSSI BI LI TY OF SU CH DAMA GE S. A EON L ABS'
LIABI LI TY AN D CU STO ME R' S EX CL USIVE REM ED Y
F O R A N Y C AU SE O F A CT IO N A RI S I N G I N
CONNE CT IO N W IT H T HI S AG RE EM ENT OR T HE
SALE OR US E OF T HE P RODUC TS , WH ET HE R
BA SE D O N N EG LI GEN CE , S TR IC T LI AB ILI TY,
BREAC H OF WAR RA NTY, BREA CH OF AG REEME NT,
OR E QUIT AB LE P RI NC IPL ES , I S E XPR ES SL Y
L I M I T E D T O , A T A E O N L A B S ' O P T I O N ,
RE PLA CEM ENT O F, O R RE PAYM EN T O F T HE
P U R C H A S E P R I C E F O R T HAT P OR T I O N O F
PRODU CT S WITH RE SP ECT TO WHI CH DA MAGES
ARE C LA IME D. ALL C LA IM S O F A NY KIND A RI SIN G
IN CON NECTI ON WIT H THIS AGRE EM ENT OR THE
SALE OR USE OF PROD UC TS SHALL BE DEE MED
WA I VE D UNL ESS M A DE I N WR ITIN G WI THIN
THIRT Y (3 0) DAYS FROM AEON LAB S' S DE LI VERY,
OR T HE DAT E FIXE D F OR DE LIVER Y IN TH E E VE NT
OF NOND EL IV ERY.

THE IN DEM NI TY AN D WARRA NT Y IN AB OV E ARE
E X CL U S I VE A ND I N L I EU O F A LL O T HE R
I N D EM NI TI ES O R W AR RA NT IE S, W HE TH ER
EXPRE SS O R IM PL IE D, I NC LUD IN G TH E IM PL IED
WAR RANTI ES O F ME RC HANTAB IL ITY AND FI TN ES S
FOR A PART ICULA R PU RP OSE .

FCCNOTICE (for USA)

THE MANU FAC TURER IS NO T RESP ONSIB LE FO R
ANY RADI O OR TV I NTERF ER EN CE CA US ED BY
U N AU TH O RI ZE D M OD IF I C A T I ON S T O T H I S
EQUIP ME NT. SUC H MOD IFI CAT IONS COU LD VO ID

THE U SE R'S A UTH OR I TY T O O PER ATE T H E
EQUIP ME NT.

This device co mpl ie s with Pa rt 15 of th e FCC Rules.
Opera ti on i s subje ct t o th e follo wi ng t wo cond it io ns:

1.

This de vi ce m ay not ca us e ha rm ful i nt er fe rence , and

2.

This devi ce must acce pt any inte rfere nc e re ce ived,
inclu di ng int er fe rence th at m ay ca use un de sired
opera ti on . Th is eq ui pm ent ha s b ee n t es ted an d
found to co mp ly with the limi ts for a Class B di gital
devic e, pu rsuan t t o p art 15 of the FC C R ul es. Th es e
limit s a re des ig ne d to pr ov id e re as on able p ro te cti on
ag ain st ha rmf ul in ter fere nce i n a r esid ent ial
insta ll at ion. Th is eq ui pm ent g en erate s, u ses a nd
can r ad ia te radi o fr eq uency e ne rg y and, if n ot
i nsta ll ed a n d u s e d i n a ccor da nc e w i t h t h e
instr uc ti ons, m ay c ause h armfu l in te rf er enc e to
ra dio c omm uni cati ons . Ho weve r, t he re is n o
guara nt ee t ha t in terfe re nc e wi ll n ot o ccur in a
parti cu la r insta ll at ion. If this equ ip me nt does caus e
harmf ul in ter fe re nc e to ra di o or te le visio n r ec eptio n,
which can be dete rm ined by tu rning the equ ip me nt
off and on, the user is enco urage d to try to corr ec t
the in te rf er enc e b y o ne or more of th e f ol lo wing
measu re s:

Reori en t or r eloca te t he r eceiv in g an tenna .
Incre as e th e se pa rat io n be tw een the equip me nt
and rec ei ve r.
Conne ct the eq ui pme nt in to an ou tl et on a
circu it d iff er en t f ro m t hat t o w hi ch th e r eceiv er is
conne ct ed .
Consu l t he d ea le r or an exp er ie nced r ad io/TV
techn ic ia n for hel p.

Warning

Do not di sp os e of elec tr ic al appl ia nc es as uns or te d
munic ip al w aste, u se s ep arate c ol le ction f ac il iti es .

Co ntac t yo ur l ocal g o ve rnm en t f or i nfo rm at ion
regar di ng t he coll ec ti on syst em s av ailab le .

Cer tificat ions (regional)

Versio n: 50 10 01 000 00 1- AA

www.aeot ec .c om