Aemc instruments 1100N, 1000N User Manual

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USER MANUAL
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- GUARD- LINE
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The Megohmmeter Models 1000N and 1100N are warranted to the owner for a period of 1 year from the date of original purchase against defects in manufacture. This limited warranty is given by AEMC Instruments, not by the distributor from whom it was purchased. This warranty is void if the unit has been tampered with, abused or if the defect is related to service not performed by AEMC
®
What AEMC
Instruments Will Do:
If a malfunction occ urs within the 1
®
Instruments.
year period, you may return the instrument to us for repair or replacement free of charge, provided we have your REGISTRATION CARD on file. AEMC
®
Instruments will, at its opt ion, repair or repl ace the
faulty material.
Note: If a registration card is not on file, we will require a dated proof of purchase as well as your REGISTRATION CARD accompanied by the defective material.
REGISTER ON LINE AT:
www.aemc.com
®
What You Must Do:
or by fax from AEMC
First request a return authori zation form by phone
®
Instruments, then return the instrum ent along with the signed authorization repair form. Return material, postage pre-paid to:
Chauvin Arnoux d.b.a. AEMC
®
, Inc.
®
Instruments Service Department 15 Faraday Drive Dover, NH 03820 USA Tel: (800) 945-2362 (X360)
(603) 749-6434 (X360)
Fax: (603) 742-2346
Caution:
To protect against in-transit loss, we recommend you insure
your returned material.
For full warranty coverage, please r ead the Warranty Ca rd which is affixed to the Warrant y Regist ratio n Card . Pleas e keep t he W arrant y Card with your records.
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Table of Contents

Warning ........................................................................................... 4
International Electrical Symbols ...................................................... 4
Megohmmeter Model 1000N
Receiving Your Shipment ......................................................... 5
Packaging ................................................................................. 5
Accessories and Replacement Parts........................................ 5
Description ................................................................................ 6
Specifications............................................................................ 7
Control and Connector Identification......................................... 9
Battery Replacement .............................................................. 10
AC Supply Module .................................................................. 10
......................................................... 5
Operation
Understanding Insulation Testing
...................................................................................... 11
The Analog Scale.................................................................... 11
Preliminary Check................................................................... 12
How to use the Push-to-Measure Button................................ 12
Utilizing the Guard Terminal ................................................... 13
Voltage Measurements (Safety Check).................................. 14
Audible Signal......................................................................... 15
Precautions When Making DC Insulation Tests ..................... 15
Insulation Measurement - Connections .................................. 16
Insulation Resistance Measurements on Motors.................... 19
............................................. 21
Types of Tests......................................................................... 22
Spot Reading Test............................................................ 22
Ratio Testing .................................................................... 22
Dielectric Absorption Test................................................. 23
Step Voltage Test............................................................. 24
Effects of Temperature ........................................................... 25
Interpreting the Results........................................................... 26
- 2 -
ESD Conductivity Test Kit Megohmmeter Model 1100N
Receiving Your Shipment ...................................................... 27
Packaging .............................................................................. 27
Accessories and Replacement Parts...................................... 27
Description ............................................................................. 28
Specifications ......................................................................... 29
Battery Replacement ............................................................. 31
AC Supply Module ................................................................. 31
Resistance Testing of Conductive Flooring ........................... 32
Measurement Results ............................................................ 34
Maintenance................................................................................... 35
Cleaning................................................................................... 35
Repair and Calibration .................................................................. 36
Technical Assistance .................................................................... 36
......... 27
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Megohmmeter Model 1000N/1100N
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These safety warnings are provided to ensure the safety of personnel and proper operation of the instrument.
WARNING: HIGH VOLTAGE PRESENT
Do not attempt to perform any tests with these instruments
until you have read the instruction manual.
Safety is the responsibility of the operator!
Tests are to be carried out only on non-energized circuits!
Check for live circuits before making resistance measurements (safety check).
The Megohmmeters Models 1000N and 1100N are sources
of high voltage, as is the sample connected to them. All persons performing or assisting in the tests must em ploy all safety precautions to prevent electrical shock to themselves and to others.
AEMC
When testing capaci tance sam ples , m ak e sure that they h ave
Megohmmeters should never be used in an explosive
Use the leads supplied with the megohmmeters. If they are
®
considers the use of rubber gloves to be an excellent safety practice even if the equipment is pro per l y oper ate d and correctly grounded.
been properly discharged and that they are safe to touch. Dielectric insulation samples should be short-circuited for at least five times the amount of time they were energized.
environment.
defective or worn, replace before testing.
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This symbol signif ies that the instrument is protected b y double or reinforced insulation. Use only specified replacement parts when servicing the instrum ent.
This symbol signifies CAUTION! and requests that the user refer to the user manual before using the instrument.
Risk of electric shock. The voltage at the parts marked with this symbol may be dangerous.
- 4 -
Megohmmeter Model 1000N/1100N
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Upon receiving your shipment, make sure that the contents are consistent with the packing list. Notify your distributor of any missing items. If the equipm ent appears to be damaged, f ile a c laim immediatel y with the carrier and notify your distributor at once, giving a detailed description of any damage.
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The Megohmmeter Model 1000N (Cat. #185.100) is ship ped with eight
1.5V “AA” batteries, two color- coded safety leads with insulated all igator clips, a separate shielded lead, a separate insulated alligator clip, test probe, one spare fuse, carrying case and instruction manual.
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AC power supply module with line cord and plug for switch-selectable 110/220V
AC
at 47 to 400Hz.....................
Cat. #100.142
Protective rubber case with handle ......................................
Rugged plastic carrying case, 19 x 14 x 7" ..........................
Fuse, set of five, 0.1A slow-blow for AC supply module ......
Fuse, set of one, 0.3A, for Model 1000 ................................
One test probe and one insulated alligator clip....................
Replacement leads for Models 1000N/1100N/5000N..........
7-pin shielded lead, 10 ft, for Models 1000N/5000N/5100...
Replacement Leads for Model 1000
Coaxial shielded lead ...........................................................
Set of leads: one coaxial shielded lead, pair of
safety leads, alligator clip, and test probe ............................
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Cat. #2980.02 Cat. #2118.07 Cat. #100.438 Cat. #100.429 Cat. #100.404 Cat. #1017.23 Cat. #2950.10
Cat. #100.439
Cat. #100.482
Megohmmeter Model 1000N/1100N
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The AEMC® Model 1000N (Cat. #185.100) is a portable, multi-range, high-sensitivity megohmmeter capable of measuring a wide range of insulation resistanc es from 1 kilohm to 1000 gi gohms. The Model 10 00N has five test voltages of 50, 100, 250, 50 0 and 1000V. E ach test vo ltage setting has two resistance ranges: 1 to 1000MΩ and 1 to 1000GΩ.
In addition, the Mode l 1000N has a unique lo w insulat ion test ra nge of 1 to 1000kΩ with a constant current of 1mA (maximum voltage of
DC
1200V voltmeter (safety check) with a range of 0 to 600V is standard.
The Model 1000N may be powered by either AC or DC. DC power is supplied by eight 1. 5V alkaline “AA” batteri es. As an option, an AC line supply module and c ord for 110/220V in the battery compartment.
An audible signal consisting of approximately ten beeps per minute is present when the megohmm eter is ON, and serves as a time base for tests of long duration. A green LED, when ON, indicates that the batteries are good when the PUSH-T O-T EST button is depress ed. It also serves as a warning li ght when the instrument is in us e, indicating that the selected test voltage is present at the terminals.
), which is useful for testing old or flooded installations. A
AC
at 47 to 400Hz can be i nserted
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Megohmmeter Model 1000N/1100N
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INSULATION TESTS

DC Test Voltages:
50, 100, 250, 500, 1000V
Megohm Ranges:
For each test voltage two direct reading ranges: 1 to 1000M 1 to 1000G
Ω Ω
Short Circuit Current: Accuracy:
Charging Time:
1000 MΩ range: 0.3 seconds/µF 1000 GΩ range: 4 seconds/µF
Discharging Time:
Automatic discharge when test button is released; 0.1 seconds/µF
Scale:
Two large overlapping scales: 4.7" (119 mm) for each range
Test Voltage Generation:
Solid state circuitry generating rated test voltage across the full range
5% of reading typical 15% of reading between 100 and 1000GΩ on the 50V range
5mA (max)

RESISTANCE TESTS

Test Current: Kilohm Range: Maximum Test Voltage: Accuracy:
Constant 1mA DC
1 to 1000kΩ (1MΩ)
1200V
5% of reading typical
DC

CONTINUITY TESTS

Resistance Range:
0.1 to 100Ω; 3Ω mid-scale
Accuracy: Audible Tone: Fuse:
6% of reading
Continuous for continuity resistances under 200
High interrupting capacity (0.315A)
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Megohmmeter Model 1000N/1100N

VOLTAGE TESTS (SAFETY CHECK)

Voltage Range: Accuracy:
3% of full scale
0 to 600V
AC/DC
GENERAL SP E CIFICATIONS
Audible Test Signal:
Ten beeps per minute (constant tone for continuity resistance under 200Ω)
Power Supply:
Eight 1.5V “AA” alkaline batteries (NEDA 15A). Typical battery life: 350 one-minute tests; power consumed only when test button is depressed; built-in battery check by green LED.
Option:
110/220V selectable, 47 to 400Hz AC supply module
AC
Dielectric Test:
4000V
Fuse Protection:
0.3A high interrupting capacity fuse between line and guard terminals
Meter Movement: Dimensions: Weight:
2.2 lbs (1 kg)
Rugged taut band suspension
7.7 x 5.2 x 3.75" (196 x 132 x 95mm)
Temperature Range:
, 50/60Hz, 1 minute
23° to 122°F (-5° to +50°C)
Case:
High impact gray polycarbonate
Terminals:
Color-coded safety terminals; guard terminal eliminates surface leakage errors
- 8 -
Megohmmeter Model 1000N/1100N
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1. Analog Measurement Scale
2. Battery Power Indicator: Green lamp ON indicates batteries are good when PUSH-TO-TEST button is depressed. Audible “beep” is also emitted approximately every 6 seconds.
3. Mechanical Zero Adjust
4. Selection Switch
5. GUARD terminal (blue): Used to minimize the effect of leakage current. Also used for the 10Ω range.
6. LINE terminal (black): Connects to the equipment to be tested.
7. EARTH terminal (green): Connects to ground for insulation testing.
8. PUSH-TO-TEST button Lock “ON” by turning button a quarter turn to the right. OFF Position: Voltmeter position ON Position: Test position with voltage present at outputs
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- GUARD- LINE
- 9 -
Megohmmeter Model 1000N/1100N
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The Model 1000N is powered by eight 1.5V “AA” batteries. To replace the batteries, disconnect the instrument from any circuits, verify the PUSH-TO-TEST button is in the OFF position and proceed as follows.
Access panel
screws
Access panel
Unscrew the four standard
screws on the four corners of the battery pack and remove the battery pack.
Replace the batteries, observing
the proper polarities.
Replace the battery case, taking
care not to pinch the connecting wire, and tighten the four screws.
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The optional AC supply module (Cat. #100 .142) provides power to the Model 1000N at 110 or 220V designed to plug into the back portion of the instrument, directly replacing the batteries. The module is protected by a 0.1A slow-blow fuse.
Note:
Cat. #100.142 is supplied with 110V US plug.
Unscrew the four screws on the corners of the back panel battery
pack.
Disconnect and remove the battery pack.
Connect the AC supply module to the power supply connector.
Place the AC supply module into the back of the instrument and
tighten the four corn er screws, making sure not to p inch the wires of the power supply connector.
With the tip of a screwdriver, select the proper voltage with the
110/220 supply switch on the back panel of the AC supply module
Plug AC supply cord into the appropriate voltage receptacle.
AC
. The AC power supply module is
- 10 -
Megohmmeter Model 1000N/1100N
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Before taking any measurements, verify that the pointer is zeroed correctly (AC scale "0"). If it is not , adjust w ith th e mechanical zero adjust screw.
The analog scale serves two functions. First, it indicates the actual resistance of the insulating material under test (black scales). The top scale is used for measur ement on the MΩ and GΩ ranges. The bottom half (MΩ) covers the range of 1MΩ to 1000MΩ, reading from left to r ight The upper portion of th e s c ale (GΩ) covers the rang e of 1GΩ to 1000G and reads left to right.
The center scale is used for the low insulation test range of 1kΩ to 1000kΩ, reading from right to left.
The bottom arc is an AC/DC voltmeter which is divided into 10-volt increments. The voltm eter function is operable any tim e the PUSH-TO­TEST button is out. The voltmeter detects th e pres ence of volt age on the equipment to be test ed.
the insulation test.)
The voltmeter function also indicates if, after completing insulation testing, the samp le un der tes t has s tore d a dangerous c a pac it i ve c harge. The instrument disc harges th is capac itance intern ally an d the need le wil l drop accordingly. Disconnect the meter when the sample is discharged.
(If voltage is detected, do not proceed with
Warning:
Electrical equipm ent an d cab les m a y have suff icient cap acit ance t o s tore a dangerous charge from the instrument test current. For proper discharge to occur the PUSH-TO-TEST button must be in the OFF position with the sample connected between the EARTH and LINE terminals.
On prolonged tests, the PUSH-TO-TEST button may be locked in the ON position; care should be tak en in this m ode th at no d am age is do ne if the instrument is left unattended.
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