AEMC PEL102, PEL103 User Manual

Understanding Power &
AC
Power Quality Measurements
is the actual transformer voltage. This system is frequently used for power loads in commercial and industrial buildings. In such cases, service to the premises is made at 208V, three-phase. Feeders carry the power to panel boards supplying branch circuits for motor loads. Lighting loads are usually handled by a separate single-phase service. The 480V distribution is often used in industrial buildings with substantial motor loads.
ACB
A
The threatened limitations of conventional electrical power sources have focused a great deal of attention on power, its application, monitoring and correction. Power economics now play a critical role in industry as never before. With the high cost of power generation, transmission, and distribution, it is of paramount concern to effectively monitor and control the use of energy.
The electric utility’s primary goal is to meet the power demand of its customers at all times and under all conditions. But as the electrical demand grows in size and complexity, modifications and additions to existing electric power networks have become increasingly expensive. The measuring and monitoring of electric power have become even more critical because of down time associated with equipment breakdown and material failures.
For economic reasons, electric power is generated by utility companies at relatively high voltages (4160, 6900, 13,800 volts are typical). These high voltages are then reduced at the consumption site by step-down transformers to lower values which may be safely and more easily used in commercial, industrial and residential applications.
Personnel and property safety are the most important factors in the operation of electrical system operation. Reliability is the first consideration in providing safety. The reliability of
any electrical system depends upon knowledge, preventive maintenance and subsequently the test equipment used to monitor that system.

Typical Voltage Configurations

Single-Phase Systems
Single-phase residential loads are almost universally supplied through 120/240V, 3-wire, single-phase services. Large appliances such as ranges, water heaters, and clothes dryers are supplied at 240V. Lighting, small appliances, and outlet receptacles are supplied at 120V. In this system the two “hot” or current carrying conductors are 180° out-of-phase with respect to the neutral.
A
0
B
LINE (HOT)
NEUTRAL
LINE (HOT)
Figure 1. 1Ø System
Three-Phase, 3-Wire Systems
In this type of system, commonly known as the “DELTA” configuration, the voltage between each pair of line wires
t
B C
Figure 2. 3Ø, 3-wire system
Three-Phase, 4-Wire Systems
Known as the “WYE” type connection, this is the system most commonly used in commercial and industrial buildings. In office or other commercial buildings, the 480V three-phase, 4-wire feeders are carried to each floor, where 480V three-phase is tapped to a power panel or motors. General area fluorescent lighting that uses 277V ballasts is connected between each leg and neutral; 208Y/ 120 three-phase, 4-wire circuits are derived from step­down transformers for local lighting and receptacle outlets.
Typical voltage: phase-to-phase = 208/480V phase-to-neutral = 120/277V
B
A Neutral
B
C
Figure 3. 3Ø, 4-Wire System
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Balanced vs. Unbalanced Loads
A balanced load is an AC power system using more than two wires, where the current flow is equal in each of the current carrying conductors. Many systems today represent an unbalanced condition due to uneven loading on a particular phase. This often occurs when electrical expansion is affected with little regard to even distribution of loads between phases or several nonlinear loads on the same system.
RMS vs. Average Sensing
The term RMS (root-mean-square) is used in relation to alternating current waveforms and simply means “equivalent” or “effective,” referring to the amount of work done by the equivalent value of direct current (DC). The term RMS is necessary to describe the value of alternating current, which is constantly changing in amplitude and polarity at regular intervals. RMS measurements provide a more accurate representation of actual current or voltage values. This is very important for nonlinear (distorted) waveforms.
Until recently, most loads were “linear”; that is, the load impedance remained essentially constant regardless of the applied voltage. With expanding markets of computers, uninterruptible power supplies, and variable speed motor drives, resulting nonlinear waveforms are drastically different.
Measuring nonsinusoidal voltage and current waveforms requires a True RMS meter. Conventional meters usually measure the average value of amplitudes of a waveform. Some meters are calibrated to read the equivalent RMS value (.707 x peak); this type calibration is a true representation only when the waveform is a pure sine wave (i.e., no distortion). When distortion occurs, the relationship between average readings and True RMS values changes drastically. Only a meter which measures True RMS values gives accurate readings for a nonsinusoidal waveform. RMS measuring circuits sample the input signal at a high rate of speed. The meter’s internal circuitry digitizes and squares each sample, adds it to the previous samples squared, and takes the square root of the total. This is the True RMS value.
V
÷
Ø
I
Figure 4. Nonlinear current waveform

Demand

The amount of electrical energy consumed over time is known as demand. Demand is the average load placed on the utility to provide power (kilowatts) to a customer over a utility­specified time interval (typically 15 or 30 minutes). If demand requirements are irregular, the utility must have more capability available than would be required if the customer load requirements remained constant. To provide for this time-varying demand, the utility must invest in the proper size equipment to provide for these power peaks. Brief high peaks such as those present when large equipment initially comes on line are not critical in the overall equation because the duration is short with respect to the demand averaging interval.

Consumption

Watts and vars are instantaneous measurements representing what is happening in a circuit at any given moment. Since these parameters vary so greatly within any period, it is necessary to integrate (sum) electrical usage over time.
The fundamental unit for measuring usage is the watt hour (Wh), or more typically the kilowatt hour (kWh). This value represents usage of 1000W for one hour. Typical costs in the United States for one kilowatt hour range from 8 to 15 cents.

Power Factor

Power factor is the ratio of ACTUAL POWER used in a circuit to the APPARENT POWER delivered by a utility. Actual power is expressed in watts (W) or kilowatts (kW); apparent power in voltamperes (VA) or kilovoltamperes (kVA). Apparent power is calculated simply by multiplying the current by the voltage.
Power Factor = Actual Power = kW
Apparent Power kVA
Certain loads (e.g., inductive type motors) create a phase shift or delay between the current and voltage waveforms. An inductive type load causes the current to lag the voltage by some angle, known as the phase angle.
On purely resistive loads, there is no phase difference between the two waveforms; therefore the power factor on such a load will be 0 degrees, or unity.
The following examples of a soldering iron and a single-phase motor illustrate how power factor is consumed in different types of loads. In a soldering iron, the apparent power supplied by the utility is directly converted into heat, or actual power. In this case, the actual power is equal to the apparent power, so that the power factor is equal to “1” or 100% (unity).
KVA
ø
Kw
V
Figure 5. Power factor on nondistorted sine wave.
Kvar (inductive)
Ø
I
In the case of a single-phase motor, the actual power is the sum of several components:
a. the work performed by the system;
that is, lifting with a crane, moving air with a fan, or moving material, as with a conveyer.
b. heat developed by the power lost in
the motor winding resistance
c. heat developed in the iron through
eddy currents and hysteresis losses
d. frictional losses in the moor bearings
e. air friction losses in turning the motor
rotor, more commonly known as windage losses.
We now observe that with a single­phase motor, the apparent power obtained is greater than the actual power. This difference is the power factor.
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Power factor reflects the difference which exists between loads. The soldering iron is a purely resistive load which absorbs the current, which is then absorbed directly into heat. The current is called actual current because it directly contributes to the production of actual power.
On the other hand, the single-phase electric motor represents a partially inductive load consisting of actual current which will be converted into actual power, and magnetizing current which generates the magnetic field required to operate the electric motor. This magnetizing current, called the reactive current, corresponds to an exchange of energy between the generator and the motor, but it is not converted into actual power.

Reactive Compensation Power

Reactive compensation power refers to the capacitive values required to correct low power factor to as close to unity (1.0) as possible. Most industrial loads are inductive, so the load current lags the line voltage by some degree. In order to bring the value closer to unity, something must be added to the load to draw a leading current. This is done by connecting a capacitor in parallel with the load. Since a capacitor will not dissipate any real power, the charge for real power will be the same.
AEMC recommends consulting a power factor correction capacitor manufacturer prior to any installation to reduce the possible effects of harmonics, resonance, etc.

Electrical Harmonics

Until fairly recently, power quality referred to the ability of the electric utilities to supply electric power without interruption. Today, the phrase encompasses any deviation from a perfect sinusoidal waveform. Power quality now relates to short-term transients as well as continuous state distortions. Power system harmonics are a continuous state problem with dangerous results. harmonics can be present in current, voltage, or both. It is estimated that as many as 60% of all electrical devices operate with non­linear current draw.
Utility companies invest millions of dollars each year to ensure that voltage
supplied to their customers is as close as possible to a sinusoidal waveform. If the power user connects loads to the system which are resistive, such as incandescent light bulb, the resulting current waveform will also be sinusoidal. However, if the loads are nonlinear, which is typically the case, the current is drawn in short pulses and the current waveform will be distorted. Total current that is then drawn by the nonlinear load would be the fundamental as well as all the harmonics.
Fundamental
3rd Harmonic
Resultant Distorted Waveform
Figure 6. Composite waveform
Harmonic distortion can cause serious problems for the users of electric power, from inadvertent tripping of circuit breakers to dangerous overheating of transformers and neutral conductors, as well as heating in motors and capacitor failure. Harmonics can cause problems that are easy to recognize but tough to diagnose.
It is becoming increasingly important to understand the fundamentals of harmonics, and to be able to recognize and monitor the presence of damaging harmonics. Harmonics within an electrical system vary greatly within different parts of the same distribution system and are not limited simply to the supply of the harmonic producing device. Harmonics can interact within the system through direct system connections or even through capacitive or inductive coupling.
A harmonic may be defined as an integer multiple of a fundamental frequency. Harmonics are designated
by the harmonic number. For our discussion, we will focus on the 60Hz power frequency. The second harmonic would be two times the fundamental or 120Hz. The third would be three times the fundamental or 180Hz, and so on.
Nonlinear equipment generates harmonic frequencies. The nonlinear nature of a device draws current waveforms that do not follow the voltage waveform. Electronic equipment is a good example. While this broad category encompasses many different types of equipment, most of these devices have one characteristic in common. They rely on an internal DC power source for their operation.
Loads which produce harmonic currents include:
•Electroniclightingballasts
•Adjustablespeeddrives
•Electricarcfurnaces
•Personalcomputers
•Electricweldingequipment
•Solidstaterectifiers
•Industrialprocesscontrols
•UPSsystems
•Saturatedtransformers
•Solidstateelevatorcontrols
•Medicalequipment
This is by no means an exhaustive list of equipment which generates harmonics. Any electronic-based equipment should be suspected of producing harmonics.
Due to the ever increasing use of electronics, the percentage of equipment which generates harmonic current has increased significantly. The harmonic problem manifests itself with proliferation of equipment using diode capacitor input power supplies. This type of equipment draws current in a short pulse only during the peak of the sine wave. The result of this action, aside from improved efficiency, is that high frequency harmonics are superimposed onto the fundamental 60Hz frequency.
The harmonics are produced by the diode-capacitor input section which rectifies the AC signal into DC. The circuit draws current from the line only during the peaks of the voltage waveform, thereby charging a capacitor to the peak of line voltage.
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