20604 G
21601 G - 21602 G 21604 G
Gas hob
Table de cuisson
Kochmulde
Gaskookplaat
Operating and Installation Instructions GB
Notice d’utilisation et d’encastrement BE/FR
Gebrauchs- und Einbauanweisung BE
Gebruiksaanwijzing en Installatievoorschrift NL/BE
ENGLISH
GB
Important Safety Information
You MUST read these warnings carefully before installing or using the
hob. If you need assistance, contact our Customer Care Department on
08705 350350
Installation
● This hob must be installed by qualified personnel, according to the
manufacturer’s instructions and to the relevant British Standards.
● Any gas installation must be carried out by a registered CORGI installer.
● Remove all packaging before using the hob.
● Ensure that the gas and electrical supply complies with the type stated
on the rating plate, located near the gas supply pipe.
● Do not attempt to modify the hob in any way.
Child Safety
● This hob is designed to be operated by adults. Do not allow children
● The hob gets hot when it is in use. Children should be kept away until
● Children can also injure themselves by pulling pans or pots off the
During Use
● This hob is intended for domestic cooking only. It is not designed for
2
to play near or with the hob.
it has cooled.
hob.
commercial or industrial purposes.
● When in use a gas cooking hob will produce heat and moisture in the
room in which it has been installed. Ensure there is a continuous air
supply, keeping air vents in good condition or installing a cooker hood
with a venting hose.
● When using the hob for a long period time, the ventilation should be
improved, by opening a window or increasing the extractor speed.
● Do not use this hob if it is in contact with water. Do not operate the
hob with wet hands.
● Ensure the control knobs are in the ‘OFF’ position when not in use.
● When using other electrical appliances, ensure the cable does not
come into contact with the hot surfaces of the cooking appliance.
● Unstable or misshapen pans should not be used on the hob as unstable
pans can cause an accident by tipping or spillage.
● Never leave the hob unattended when cooking with oil and fats.
● Never use plastic or aluminium foil dishes on the hob.
● Perishable food, plastic items and areosols may be affected by heat
and should not be stored above or below the hob unit.
Service
● This hob should only be repaired or serviced by an authorised Service
Engineer and only genuine approved spare parts should be used.
Environmental Information
✤
● After installation, please dispose of the packaging with due regard to
safety and the environment.
● When disposing of an old appliance, make it unusable, by cutting off
the cable.
Keep this instruction book for future reference and ensure
it is passed on to any new owner.
3
Contents
Important Safety Information .................................................................... 2
Instructions for the User.............................................................................. 6
Description of the Hob...........................................................................................6
Operation....................................................................................................................7
Maintenance and Cleaning...................................................................................8
The Hob Top ...................................................................................................8
Pan Supports..................................................................................................8
The Burners.....................................................................................................8
Something Not Working?......................................................................................9
Service and Spare Parts ....................................................................................... 10
Guarantee Conditions...........................................................................................11
Instructions for the Installer..................................................................... 12
Engineer technical data ...................................................................................... 12
Important safety requirements......................................................................... 14
Location ................................................................................................................... 14
Installation .............................................................................................................. 15
Gas Connection .......................................................................................... 16
Cut Out Size ................................................................................................ 17
Building In ................................................................................................... 17
Building over a cupboard or drawer ...................................................................... 17
Building over a kitchen unit with door ................................................................ 18
Fitting the hob to the worktop ............................................................................... 19
Electrical connections.......................................................................................... 20
Permanent Connection............................................................................ 21
Wiring diagram .......................................................................................... 21
Fault Finding........................................................................................................... 22
Preliminary Electrical Systems Check.................................................. 22
Ignition System / Gas Ignition .............................................................. 24
Commissioning....................................................................................................... 25
Pressure Testing.......................................................................................... 25
Conversion from Natural Gas to LPG.............................................................. 26
4
Guide to Use the instructions
The following symbols will be found in the text to guide you throughout the
Instructions:
Safety Instructions
Step by step instructions for an
☞
operation
Hints and Tips
✤
Environmental information
This appliance is manufactured according to
the following EEC directives:
73/23 EEC - 90/683 EEC - 93/68 EEC 89/336 EEC - 90/396 EEC,
current edition.
5
Description of the Hob
3
1
2
3
4
1. Hob Top
2. Rapid Burner
3. Semi-rapid Burners
4. Auxiliary Burner
5. Control knob for back right burner (semi-rapid)
6. Control knob for back left burner (semi-rapid)
7. Control knob for front left burner (rapid)
8. Control knob for front right burner (auxiliary)
9. Electric Ignition Push Button
5
6
7
8
9
INSTALLATION
Any gas installation must be carried out by a registered CORGI
installer, and in accordance with existing rules and regulations.
The relevant instructions are to be found in the second section of this
manual.
Please, ensure that, once the hob is installed, it is easily accessible for
the engineer in the event of a breakdown.
WHEN THE HOB IS FIRST INSTALLED
Once the hob has been installed, it is important to remove any
protective materials, which were put on in the factory.
6
Operation
HOB BURNERS
To light a burner, turn the relevant control knob anticlockwise to the
maximum position. At the same time push the electric ignition button
which is marked with a little spark. Then adjust the flame as required.
If the burner does not ignite, turn the control knob to zero, and try
again.
When switching on the mains, after installation or a power cut, it is
quite normal for the spark generator to be activated automatically.
To ensure maximum burner efficiency, you should only use pots and
pans with a flat bottom fitting the size of the burner used (see table).
Burner minimum maximum
diameter diameter
Large (rapid) 160 mm. 240 mm.
Medium (semi-rapid) 120 mm. 220 mm.
Small (Auxiliary) 80 mm. 160 mm.
As soon as a liquid starts boiling, turn down the flame so that it will
barely keep the liquid simmering.
If you use a saucepan which is smaller than the recommended size,
the flame will spread beyond the bottom of the vessel, causing the
handle to overheat.
Take care when frying food in hot oil or fat, as the overheated
splashes could easily ignite
If the control knobs become difficult to turn, please contact your local
AEG Service Force Centre.
7
Maintenance and Cleaning
Before any maintenance or cleaning can be carried out, you must
DISCONNECT the hob from the electricity supply.
The hob is best cleaned whilst it is still warm, as spillage can be
removed more easily than if it is left to cool.
The Hob Top
Regularly wipe over the hob top using a soft cloth well wrung out in
warm water to which a little wasing up liquid has been added. Avoid
the use of the following:
- household detergent and bleaches;
- impregnated pads unsuitable for non-stick saucepans;
- steel wool pads;
- bath/sink stain removers.
Should the hob top become heavily soiled, it is recommended that a
cleaning product such as Hob Brite or Bar Keepers Friend is used.
Pan Supports
The pan supports are dishwasher proof. If washing them by hand, take
care when drying them as the enamelling process occasionally leaves
rough edges. If necessay, remove stubborn stains using a paste cleaner.
The Burners
The burner caps and crowns can be removed for cleaning.
Wash the burners taps and crowns using hot soapy water, and remove
marks with a mild paste cleaner. A well moistened soap impregnated
steel wool pad can be used with caution, if the marks are particularly
difficult to remove.
After cleaning, be sure to wipe dry with a soft cloth.
8
Something Not Working?
If the hob is not working correctly, please carry out the following checks
before contacting your local AEG Service Force Centre.
SYMPTOM
■ There is no spark when lighting
the gas
SOLUTION
◆ Check that the unit is plugged in
and the electrical supply is
switched on
◆ Check that the RCCB has not
tripped (if fitted)
◆ Check the mains fuse has not
blown
◆ Check the burner cap and crown
have been replaced correctly, e.g.
after cleaning.
■ The gas ring burns unevenly
◆ Check the main jet is not blocked
and the burner crown is clear of
food particles.
◆ Check the burner cap and crown
have been replaced correctly, e.g.
after cleaning.
If after all these checks, your hob still does not operate correctly, contact
your local AEG Service Force Centre.
Please note that it will be necessary to provide proof of purchase for any inguarantee service calls.
In-guarantee customers should ensure that the above checks have been
made as the engineer will make a charge if the fault is not a mechanical or
electrical breakdown.
9
Service and Spare Parts
If you require spare parts or an engineer contact your local Service Force
Centre by telephoning:
0870 5 929 929
Your call will be routed to the your local Service Force Centre.
When you contact the Service Centre, they will need the following
information:
1. Your name, address and post code.
2. Your telephone number
3. Clear and concise details of the fault
4. The model and the serial number (see rating label on the back of this
instruction booklet)
5. Date of purchase
CUSTOMER CARE
For general enquiries concerning your Electrolux appliance and for further
information on AEG products, contact our Customer Care Department by
letter or telephone as follows:
Customer Care Department
AEG Domestic Appliances
55 - 77 High Street
Slough
Berkshire
SL1 1DZ
Tel : 08705 350350
10
Guarantee Conditions
AEG offer the following guarantee to the first purchaser of this appliance.
1. The guarantee is valid for 12 months commencing when the appliance is handled over to
the first retail purchaser, which must be verified by purchase invoice or similar
documentation.
The guarantee does not cover commercial use.
2. The guarantee covers all parts or components which fail due to faulty workmanship or
faulty materials. The guarantee does not cover appliances where defects or poor
performance are due to misuse, accidental damage, neglect, faulty installation,
unauthorised modification or attempted repair, commercial use or failure to observe
requirements and recommendations set out in the instruction book.
This guarantee does not cover such parts as light bulbs, removable glassware, dust bags or
filters.
3. Should guarantee repairs be necessary the purchaser must inform the nearest customer
service office (manufacturer’s service or authorised agent). AEG reserves the right to
stipulate the place of the repair (i.e. the customer’s home, place of installation or AEG
workshop).
4. The guarantee or free replacement includes both labour and material.
5. Repairs carried out under guarantee do not extend the guarantee period for the appliance.
Parts removed during guarantee repairs become property of AEG.
6. The purchaser’s statutory rights are not affected by this guarantee.
European Guarantee
If you should move to another country within Europe then your guarantee moves with you to
your new home subject to the following qualifications:
* The guarantee starts from the date you first purchased your product.
* The guarantee is for the same period and to the same extent for labour and parts as exist
in the new contry of use for this brand or range of products.
* This guarantee relates to you and cannot be transferred to another user.
* Your new home is within the European Community (EC) or European Free Trade Area.
* The product is installed and used in accordance with our instructions and is only used
domestically, i.e. a normal household
The electrical supply complies with the specification given in the rating label.
* The product is installed taking into account regulations in your new country.
Before you move, please contact your nearest Customer Care centre, listed below, to give them
details of your new home. They will then ensure that the local Service Organisation is aware of
your move and able to look after you and your appliances.
France Senlis +33 (0)3 44 62 29 29
Germany Nürnberg +49 (0)911 323 2600
Italy Pordenone +39 (0)1678 47053
Sweden Stockholm +46 (0)8 738 7910
UK Slough +44 (0)1753 219899
11
Instructions for the Installer
Engineer technical data
OVERALL DIMENSIONS Width: 580 mm.
Depth: 500 mm.
CUT OUT DIMENSIONS Width: 550 mm.
Depth: 470 mm.
SUPPLY CONNECTIONS Gas:
RC 1/2 inch (1/2 inch male) Rear right hand corner
Electric:
230-240V 50Hz supply, 3 core flexible cable with
non rewireable plug fitted with a 3 amp cartridge fuse.
IGNITION HT SPARK Spark Generator
Ispra Control's BF 50046 - 230-240V 0.6 YA T120
Spark Gap : Fixed
HEAT INPUT
Rear Left Burner 2.0 kW (6824 BTU/HR)
(semi rapid)
Front Left Burner 3.0 kW Natural Gas (10236 BTU/HR)
(rapid) 2.8 kW L.P.G. (9554 BTU/HR)
Rear Right Burner 2.0 kW (6824 BTU/HR)
(semi rapid)
Front Right Burner 1.0 kW (3412 BTU/HR)
(auxiliary)
APPLIANCE CLASS 3
APPLIANCE CATEGORY II2H3+
GAS SUPPLY Natural gas G20 / 20mbar
12
TYPE OF GAS
NATURAL GAS
20 mbar
VALUE =
37.78 MJ/m
Ws - 50.7 MJ/ m
3
BURNER RAPID SEMI-RAPID AUXILIARY
POSITION MAX MIN MAX MIN MAX MIN
NOMINAL THERMAL
POWER kW 3.0 0.65 2.0 0.45 1.0 0.33
NOMINAL FLOW
RATE m3/h 0.286 0.057 0.190 0.038 0.095 0.028
NOZZLE REFERENCE 119 Adjust. 96 Adjust. 70 Adjust.
3
1/100 mm
(large) (medium) (small)
LPG GAS
28-30/37 mbar
VALUE =
49.92 MJ/Kg
NOMINAL THERMAL
POWER kW 2.8 0.65 2.0 0.45 1.0 0.33
NOMINAL FLOW
RATE g/h 202 43.5 144 29 72 21,5
NOZZLE REFERENCE 86 40 71 32 50 28
1/100 mm
Burner Dia. Tap By-pass
1/100 mm
Auxiliary 28
Semi-rapid 32
Rapid 40
Aeration adjustment none
13
Important safety requirements
This hob must be installed in accordance with the Gas Safety
(Installation and Use) Regulations (Current Edition) and the IEE Wiring
Regulations (Current Edition).
Detailed recommendations are contained in the following British
Standards Codes Of Practice: B.S. 6172/ B.S. 5440, Par. 2 and B.S. 6891
Current Editions.
The hob should not be installed in a bed sitting room with a volume of
3
less than 20 m
air vent of effective area of 110 cm
room of volume between 5 m
of 50 cm
. If it is installed in a room of volume less than 5 m3 an
2
is required. If it is installed in a
3
2
is required, while if the volume exceeds 11 m3 no air vent is
and 10 m3 an air vent of effective area
required.
However, if the room has a door which opens directly to the outside
3
no air vent is required even if the volume is between 5 m
and 11 m3.
If there are other fuel burning appliances in the same room, B.S. 5440
Part 2 Current Edition, should be consulted to determine the requisite
air vent requirements.
Location
The hob may be located in a kitchen, a kitchen/diner or bed sitting
room, but not in a bathroom or shower room.
Before making the cut out in the worktop ensure that there is a
minimum distance of 55 mm. between the rear edge of the hob and
the wall.
A minimum distance of 100 mm. must be left between the side edges
of the hob and any adjacent cabinets or walls.
14
The minimum distance combustible material can be fitted above the
hob in line with the edges of the hob is 420 mm. If it is fitted below
420 mm. a space of 50 mm. must be allowed from the edges of the
hob.
The minimum distance combustible material can be fitted directly
above the hob is 700 mm.
CLEARANCES REQUIRED
WHEN FITTING THE GAS HOB
WITHOUT A COOKER HOOD ABOVE
CLEARANCES REQUIRED
WHEN FITTING THE GAS HOB
WITH A COOKER HOOD ABOVE
600 mm
700 mm
100 mm
400 mm
50 mm
55 mm
400 mm
50 mm
650 mm
700 mm
100 mm
FO 0813FO 0812
400 mm
50 mm
55 mm
Installation
IMPORTANT
This hob must be installed by qualified personnel to the relevant
British Standards.
Any gas installation must be carried out by a registered CORGI
installer.
400 mm
50 mm
The manufacturer will not accept liability, should the above instructions or
any of the other safety instructions incorporated in this book be ignored.
15
FO 0814
FO 0264
A) End of shaft with nut
B) Washer
C) Elbow
On the end of the shaft, which includes the GJ 1/2" threaded elbow,
adjustment is fixed so that the washer is fitted between the components as
shown in the diagram. Screw the parts together without using excessive
force.
Gas Connection
Connection to the gas supply should be with either rigid or semi-rigid pipe,
i.e. steel or copper.
The connection should be suitable for connecting to RC 1/2 (1/2 BSP male
thread).
When the final connection has been made, it is essential that a thorough leak
test is carried out on the hob and installation.
Ensure that the main connection pipe does not exert any strain on the hob.
It is important to install the elbow correctly, with the shoulder on the
end of the thread, fitted to the hob connecting pipe.
Failure to ensure the correct assembly will cause leakage of gas.
16
Cut Out Size
The dimensions of the cut-out are given in the diagram.
FO 2109
Building In
500
470
580
550
55 min.
Building over a cupboard or drawer
If the hob is to be installed above a cupboard or drawer it will be
necessary to fit a heat resistant board below the base of the hob on
the underside of the work surface.
It is also recommended to carry out the electrical connection to the
hob as shown in diagrams 1 and 2.
17
1
FLEX
OUTLET
ON/OFF SWITCH
2
ON/OFF SWITCH
FLEX
OUTLET
FO 0763
FO 0764
Building over a kitchen unit with door
Proper arrangements must be
taken in designing the furniture
unit, in order to avoid any contact
with the bottom of the hob which
can be heated when it is operated.
The recommended solution is
shown in diagram 3.
The panel fitted under the hob
("a") should be easily removable
to allow easy access if technical
assistance is needed. The space
behind the kitchen unit ("b") can
be used for connections.
3
60
FO 1013
Dimensions are given in mm.
30
a
20 min
b
18
Fitting the hob to the worktop
Before fitting the hob into the
cut out, a sealing gasket
supplied with the hob must be
fitted to the edge of the cut
out. It is essential that no gaps
are left in this seal in order to
prevent spillage near the hob
seeping into the cabinet below.
1) Place the sealing
☞
The edge of the hob forms a double seal which prevents the ingress of
liquids.
gasket all around the
edge of the cut out.
2) Place the hob into
the cut out and
secure it by means of
the relevant fixing
clamps and screws, as
shown in the diagram.
3) Remove the excess seal
FO 0199
Seal
a
19
Electrical connections
Any electrical work required to install this hob should be carried out
by a qualified electrician or competent person, in accordance with
the current regulations.
THIS HOB MUST BE EARTHED.
The manufacturer declines any liability should these safety measures not be
observed.
This hob is designed to be connected to a 230-240V 50Hz AC electrical
supply.
Before switching on, make sure the electricity supply voltage is the same as
that indicated on the hob rating plate. The rating plate is located on the
bottom of the hob. A copy is attached on the back cover of this book.
The hob is supplied with a 3 core flexible supply cord incorporating a 3amp
plug fitted. In the event of having to change the fuse, a 3amp ASTA
approved (BS 1362) fuse must be used.
Should the plug need to be replaced for any reason, the wires in the mains
lead are coloured in accordance with the following code:
Green and Yellow - Earth
Blue - Neutral
Brown - Live
1) Connect the green and yellow
☞
Upon completion there must be no cut, or stray strands of wire present and
the cord clamp must be secure over the outer sheath.
20
(earth) wire to the terminal in
the plug which is marked with
the letter 'E' or the earth
symbol
and yellow.
2) Connect the blue (neutral) wire
to the terminal in the plug which is marked with the letter 'N' or
coloured black.
3) Connect the brown (live) wire to the terminal in the plug which is
marked with the letter 'L' or coloured red.
A cut off plug inserted into a 13 amp socket is a serious safety
(shock) hazard. Ensure that the cut off plug is disposed of safely.
or coloured green
FO 0390
Permanent Connection
In the case of a permanent connection, it is necessary that you install
a double pole switch between the hob and the electricity supply
(mains), with a minimum gap of 3 mm. between the switch contacts
and of a type suitable for the required load in compliance with the
current electric regulations.
The switch must not break the yellow and green earth cable at any
point.
Ensure that the hob supply cord does not come into contact with
surfaces with temperatures higher than 50 deg. C.
Wiring diagram
L
A
N
A. IGNITOR SWITCH
B. IGNITOR UNIT
0
220/240
1
2
3
4
B
21
Fault Finding
Preliminary Electrical Systems Check
Brown
Blue
Green
Yellow
START
Isolate appliance
and carry out:
A: Earth Continuity
check.
NO YES
Has inlet fuse blown?
NO YES
Inlet wiring
faulty.
Rectify any
fault.
Carry out:
C: Polarity check.
PLUG (with cover removed)
Earth Wire
Green/Yellow
Neutral Wire
Blue
Carry out:
D: Resistance to
Earth check.
Electricity supply
should now be
satisfactory.
( )
FUSE
Brown
Blue
SOCKET
(face view)
E
Green
Yellow
( )
22
Isolate appliance and
carry out:
B: Insulation check.
Rectify any fault
including replacing
fuses as necessary.
N
L
A. EARTH CONTINUITY CHECK
Appliance must be electrically disconnected - meter set on Ω (Ohms) x
1 scale and adjust zero if necessary.
— Test leads from any appliance earth point to earth pin on plug.
Resistance should be less than 0.1 Ω (Ohm), check all earth wires
for continuity and all contacts clean and tight.
B. INSULATION CHECK
Appliance electrically disconnected, all switches ON.
a) meter set on Ω (Ohms) x 1 scale.
Test leads from L to N in appliance terminal block. If meter reads
«0» then there is a short circuit.
b) meter set on Ω (Ohm) x 100 scale.
Repeat test with leads from L to E. If meter reads less than ∞
(infinity) there is a fault.
NOTE - Should it be found that the fuse has failed but no fault is indicated a detailed continuity check (i.e. by disconnecting and checking each
component) is required to trace the faulty component.
It is possible that a fault could occur as a result of local burning/arcing but
no fault could be found under test. However a detailed visual inspection
should reveal evidence of burning around the fault.
23
Ignition System / Gas Ignition
Ignitor does not spark
YES
NO
Check plug top fuse and
replace if necessary
Check polarity and earth
continuity of supply point
Check earth continuity
of appliance
Check continuity from 'N' on the
mains connector block and "O" on
the ignitor unit
Check gas supply at
burner
Light burner manually
Check by pass simmer
adjusted
Check position of the
electrode
Check continuity from the tip of
each electrode to the terminals 1
to 4 on the ignitor unit
Check fitting
of burners
Check continuity from 'L' on the
mains connector block and the
taps ignition switches
Check continuity from ignition
switches connector to ignitor unit
24
Check for breaks in the insulation
of the HT leads
Change the ignitor unit
Commissioning
When the hob has been fully installed it will be necessary to check the
minimum flame setting. To do this, follow the procedure below.
1) Turn the gas tap to the MAX position and ignite.
☞
2) Set the gas tap to the MIN flame position then turn the control
knob from MIN to MAX several times. If the flame is unstable or is
extinguished follow the procedure below.
Procedure:
☞
1) Re-ignite the burner and set
to MIN.
2) Remove the control knob.
3) You can find two different
adjustment screw locations
according to the gas tap (see
diagram). The "b" type has
the adjustment screw
located down the centre of
th egas tap control shaft. The
"c" type has the by pass
screw located to the side of
the gas tap itself.
To adjust, use a thin bladed screwdriver and turn the adjustment
screw until the flame is steady and does not extinguish, when the
knob is turned from MIN to MAX. Repeat this procedure for all
burners.
Pressure Testing
☞
1) Remove left hand pan support and front left burner cap and crown.
2) Fit manometer tube over the injector.
FO 1032
a) Minimum adjustment screw
b) Tap
3) Turn on the burner gas supply and ignite another burner supply.
The pressure reading should be nominally 20mbar and must be
between 17 mbar and 25mbar.
4) Turn off the burner supplies.
25
Conversion from Natural Gas to LPG
It is important to note that this model is designed for use with natural gas
but can be converted for use with butane or propane gas providing the
correct injectors are fitted. The gas rate is adjusted to suit.
Method
1) Ensure that the gas taps are in the 'OFF' position
☞
2) Isolate the hob from the electricity supply
3) Remove all pan supports, burner caps, rings, crowns and control knobs.
4) With the aid of a 7mm box spanner the burner injectors can then be
unscrewed and replaced by the appropriate LPG injectors.
TO ADJUST THE GAS RATE
With the aid of a thin bladed screwdriver completely tighten down the
by pass adjustment screw. Upon completion stick the replacement
rating plate on the under side of the hob.
26
IMPORTANT
The replacement/conversion of the gas hob should only be
undertaken by a competent person
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