AEG EGG685B, ZH75GT, EHG715K, EHG679B, EHG679W User Manual

...
Gas Hob
INSTRUCTION BOOKLET
35670-3001
2
Models EHG 679 B - EHG 679 W
GB
Important Safety Information
Installation
You MUST read these warnings carefully before installing or using the appliance. If you need assistance, contact our Customer Care Department on 01635 522799
This appliance must be installed by qualified
personnel, according to the manufacturer’s instructions and to the relevant British Standards.
Any gas installation must be carried out by a
registered CORGI installer.
Remove all packaging before using the appliance.
Ensure that the gas and electrical supply complies
with the type stated on the rating plate, located near the gas supply pipe.
Do not attempt to modify the appliance in any way .
Child Safety
This appliance is designed to be operated by adults.
Do not allow children to play near or with the appliance.
The appliance gets hot when it is in use. Children
should be kept away until it has cooled.
Children can also injure themselves by pulling pans
or pots off the hob.
Ensure the control knobs are in the ‘OFF’ position
when not in use.
When using other electrical appliances, ensure the
cable does not come into contact with the hot surfaces of the cooking appliance.
Unstable or misshapen pans should not be used on
the hob as unstable pans can cause an accident by tipping or spillage.
Never leave the hob unattended when cooking with
oil and fats.
Never use plastic or aluminium foil dishes on the
hob.
Perishable food, plastic items and areosols may be
affected by heat and should not be stored above or below the hob unit.
Service
This appliance should only be repaired or serviced
by an authorised Service Engineer and only genui­ne approved spare parts should be used.
During Use
This appliance is intended for domestic cooking only .
It is not designed for commercial or industrial purposes.
When in use a gas cooking appliance will produce
heat and moisture in the room in which it has been installed. Ensure there is a continuous air supply, keeping air vents in good condition or installing a cooker hood with a venting hose.
When using the hob for a long period time, the
ventilation should be improved, by opening a window or increasing the extractor speed.
Do not use this appliance if it is in contact with water.
Do not operate the appliance with wet hands.
Environmental Information
After installation, please dispose of the packaging
with due regard to safety and the environment.
When disposing of an old appliance, make it
unusable, by cutting off the cable.
Keep this instruction book for future
reference and ensure it is passed on
to any new owner.
3
Contents
For the User
Description of the Appliance Page 5
Operation Page 6 Maintenance
and Cleaning Page 7 Something Not
Working? Page 8 Service and Spare Parts Page 8 Electrolux Service Force
Centre Addresses Page 9 Guarantee Conditions Page 11
For the Installer
Technical Data Page 12 Important Safety
Requirements Page 13 Installation Page 14 Gas Connection Page 14 Building In Page 15 Electrical Connection Page 16 Wiring Diagram Page 17 Fault Finding Page 18 Commissioning Page 20 Servicing Page 21 Conversion from
natural gas to LPG Page 21
Guide to Use the instructions
The following symbols will be found in the text to guide you throughout the Instructions:
Safety Instructions
Step by step instructions for an operation
Hints and Tips
i
This appliance is manufactured according to the following EEC directives: 73/23 EEC - 90/683 EEC - 93/68 EEC ­89/336 EEC - 90/396 EEC, current edition.
4
Description of the Appliance
3
5
6
1
2
7
8
4
1. Hob Top
2. Rapid Burner
3. Semi-rapid Burners
4. Auxiliary Burner
5. Control knob for back right burner (semi-rapid)
6. Control knob for back left burner (semi-rapid)
7. Control knob for front left burner (rapid)
8. Control knob for front right burner (auxiliary)
INSTALLATION
Any gas installation must be carried out by a registered CORGI installer, and in accordance with existing rules and
regulations. The relevant instructions are to be found in the second section of this manual.
Please, ensure that, once the appliance is
installed, it is easily accessible for the
engineer in the event of a breakdown.
WHEN THE HOB IS FIRST INSTALLED
Once the hob has been installed, it is important to remove any protective materials, which were put on in the factory.
5
Operation
HOB BURNERS
To light a burner, turn the relevant control knob anticlockwise to maximum position and push it down to ignite. Then adjust the flame as required. If the burner does not ignite, turn the control knob to zero, and try again.
When switching on the mains, after
i
installation or a power cut, it is quite normal for the spark generator to be activated automatically.
To ensure maximum burner efficiency, you should only use pots and pans with a flat bottom fitting the size of the burner used (see table).
Burner minimum maximum
diameter diameter
Large (rapid) 160 mm. 240 mm. Medium (semi-rapid) 120 mm. 220 mm. Small (Auxiliary) 80 mm. 160 mm.
If you use a saucepan which is smaller than the recommended size, the flame will spread beyond the bottom of the vessel, causing the handle to overheat.
As soon as a liquid starts boiling, turn down the flame so that it will barely keep the
i
liquid simmering.
FO 0252
Take care when frying food in hot oil or fat, as the overheated splashes could easily ignite.
If the control knobs become difficult to turn, please contact your local Electrolux Service Centre.
6
Maintenance and Cleaning
Before any maintenance or cleaning can be
carried out, you must DISCONNECT the
appliance from the electricity supply.
The hob is best cleaned whilst it is still warm, as spillage can be removed more easily than if it is left to cool.
The Hob Top
Regularly wipe over the hob top using a soft cloth well wrung out in warm water to which a little wasing up liquid has been added. Avoid the use of the following:
- household detergent and bleaches;
- impregnated pads unsuitable for non-stick saucepans;
- steel wool pads;
- bath/sink stain removers. Should the hob top become heavily soiled, it is
recommended that a cleaning product such as Hob Brite or Bar Keepers Friend is used.
Pan Supports
The pan supports are dishwasher proof. If washing them by hand, take care when drying them as the enamelling process occasionally leaves rough edges. If necessay, remove stubborn stains using a paste cleaner.
The Burners
The burner caps and crowns can be removed for cleaning.
Wash the burners taps and crowns using hot soapy water, and remove marks with a mild paste cleaner. A well moistened soap impregnated steel wool pad can be used with caution, if the marks are particularly difficult to remove.
After cleaning, be sure to wipe dry with a soft cloth.
7
Something Not Working?
If the appliance is not working correctly, please carry out the following checks before contacting your local Electrolux Service Force Centre.
SYMPTOM
There is no spark when lighting the gas
The gas ring burns unevenly
If after all these checks, your appliance still does not operate correctly, contact your local Electrolux Service Force Centre.
Please note that it will be necessary to provide proof of purchase for any in-guarantee service calls.
SOLUTION
Check that the unit is plugged in and the electrical supply is switched on
Check that the RCCB has not tripped (if fitted)
Check the mains fuse has not blown
Check the burner cap and crown have been
replaced correctly, e.g. after cleaning.
Check the main jet is not blocked and the burner crown is clear of food particles.
Check the burner cap and crown have been replaced correctly, e.g. after cleaning.
In-guarantee customers should ensure that the above checks have been made as the engineer will make a charge if the fault is not a mechanical or electrical breakdown.
Service and Spare Parts
If you require spare parts or an engineer contact your local Service Force Centre by telephoning:
0990-929929
Your call will be routed to the Service Centre covering your post code area. The addresses of Electrolux Service Force Centres are detailed on the following pages.
When you contact the Service Centre, they will need the following information:
1. Your name, address and post code.
2. Your telephone number
3. Clear and concise details of the fault
4. The model and the serial number (see rating label on the back of this instruction booklet)
5. Date of purchase
CUSTOMER CARE
For general enquiries concerning your Electrolux appliance and for further information on Electrolux products, contact our Customer Care Department by letter or telephone as follows:
Customer Care Department
Electrolux PO Box 47 Newbury RG14 5XL Tel : 01635 52 27 99
8
ELECTROLUX SERVICE FORCE
To contact your local Electrolux Service Force Centre telephone 0990 929929
CHANNEL ISLANDS
GUERNSEY Guernsey Electricity
PO Box 4 Vale , Guernsey Channel Islands
JERSEY Jersey Electricity
Company PO Box 45 Queens Road St Helier Jersey Channel Islands JE4 8NY
SCOTLAND
ABERDEEN 8 Cornhill Arcade (M05) Cornhill Drive
Aberdeen AB2 5UT
AUCHTERMUCHY 33A Burnside (M03) Auchtermuchy
Fife KY14 7AJ
BLANTYRE Unit 5 (M07) Block 2
Auchenraith Industrial Estate Rosendale Way Blantyre G72 0NJ
DUMFRIES 93 Irish Street (M01) Dumfries
Scotland DG1 2PQ
DUNOON Briar Hill
7 Hill Street
(M 67) Dunoon
Argyll PA23 7AL
GLASGOW 20 Cunningham Road (M04) Clyde Estate
Rutherglen, Glasgow, G73 1PP
INVERNESS Unit 3B (M06) Smithton Indust. Est.
Smithton Inverness IV1 2PD
ISLE OF ARRAN Arran Domestics
Unit 4 The Douglas Centre Brodick Isle of Arran
(OWN SALES) KA27 8AJ ISLE OF BARRA J Zerfah
244 Bruernish Isle of Barra Western Islands
(OWN SALES) HS9 5QY ISLE OF BUTE Walker Engineering
(M66) Glenmhor
Upper Serpentine Road Rothesay Isle of Bute PA20 9EH
ISLE OF LEWIS ND Macleod
(M69) 16 James Street
Stornoway Isle of Lewis P A872QW
KELSO 2-8 W ood Market (M08) Kelso
Borders TD5 7AX
ORKNEY Corsie Domestics (M65) 7 King Street
Kirkwall Orkney KW15 1RE
SHETLAND Tait Electronic Systems
Ltd. Holmsgarth Road Lerwick
(OWN SALES) Shetland ZE1 0PW SHETLAND Bolts Shetland Ltd
26 North Road Lerwick
(OWN SALES) Shetland ZE1 0PE WHALSAY Leask Electrical
Harlsdale Symbister, Whalsay
(OWN SALES) Shetland ZE2 9AA
NORTHERN IRELAND
BELFAST Owenmore House (M27) Kilwee Industrial Estate
Upper Dunmury Lane Belfast BT17 0HD
WALES
CARDIFF Guardian Industrial (M28) Estate
Clydesmuir Road Tremorfa, Cardiff CF2 2QS
CLYWD Unit 6-7 Coed - Parc (M14) Abergele Road
Rhuddlan Clwyd Wales LL18 5UG
OSWESTRY Plas Funnon Warehouse (M17) Middleton Road
Oswestry SY11 2PP
HAVERFORDWEST Cromlech Lodge (M75) Amerlston
Haverfordwest SA62 5DS
NORTH EAST
GATESHEAD Unit 356a (M39) Dukesway Court
Dukesway Team Valley Gateshead NE11 0BH
GRIMSBY Unit 2 (M42) Cromwell Road
Grimsby South Humberside DN31 2BN
HULL Unit 1 (M41) Boulevard Industrial
Estate Hull HU3 4AY
LEEDS 64-66 Cross Gates Road (M37) Leeds
LS15 7NN
NEWTON AYCLIFFE Unit 16 (M45) Gurney W ay
Aycliffe Ind Estate Newton A ycliffe DL5 6UJ
SHEFFIELD Pennine House (M38) Roman Ridge Ind.
Roman Ridge Road Sheffield S9 1GB
NORTH WEST
BIRKENHEAD 1 Kelvin Park (M11) Dock Road
Birkenhead L41 1LT
CARLISLE Unit 8 (M10) South John Street
Carlisle CA2 5AJ
ISLE OF MAN South Quay Ind Estate
(M64) Douglas
Isle of Man
LIVERPOOL Unit 1 (M15) Honeys Green Precinct
Honeys Green Lane Liverpool L12 9JH
MANCHESTER Unit 30
Oakhill Trading
(M09) Estate
Devonshire Road Worsley Manchester M28 3PT
PRESTON Unit 250 (M13) Dawson Place
Walton Summit Bamber Bridge Preston Lancashire PR5 8AL
STOCKPORT Unit 20 Haigh Park (M16) Haigh Avenue
Stockport SK4 1QR
9
ELECTROLUX SERVICE FORCE
To contact your local Electrolux Service Force Centre telephone 0990 929929
MIDLANDS
BIRMINGHAM 66 Birch Road East, (M18) Wyrley Road Industrial
Estate Witton Birmingham
B67DB
BOURNE Manning Road Ind (M44) Estate
Pinfold Road Bourne
PE10 9HT
BRIDGNORTH 1 Underhill Street (M72) Bridgnorth
Salop WV16 4BB
GLOUCESTER 101 Rycroft Street (M23) Gloucester
GL1 4NB
HEREFORD Unit 3 (M31) Bank Buildings
Cattle Market Hereford
HE4 9HX
HIGHAM FERRERS The Old Barn (M51) Westfield Terrace
Higham Ferrers
NN10 8BB
ILKESTON Unit 2 (M43) Furnace Road
Ilkeston
DE7 5EP
LEICESTER Unit 7 (M22) Oaks Industrial Estate
Coventry Road Narborough Leicestershire
LE0 5GF
LINCOLN Unit 8 Stonefield Park (M40) Clifton Street
Lincoln
LN5 8AA
NEWCASTLE 18-21 Croft Road UNDER LYME Brampton Industrial
(M12) Estate
Newcastle under Lyme Staffordshire
ST5 0TW
NUNEATON 19 Ptarmigan Place (M21) Townsend Drive
Nuneaton
CV11 6RX
REDDITCH Heming Road (M20) Washford
Redditch Worcestershire
B98 0DH
TAMWORTH Unit 3 (M19) Sterling Park
Claymore Tamworth
B77 5DO
WORCESTER Unit 1 (M73) Northbrook Close
Gregorys Mill Ind Estate Worcester WR3 8BP
LONDON & EAST ANGLIA
CANVEY ISLAND 2-4 Sandhurst
CHELMSFORD Hanbury Road (M47) Widford Ind Estate
COLINDALE Unit 14 (M53) Capital Park
ENFIELD 284 Alma Road (M49) Enfield
GRAVESEND Unit B4, (M57)
HARPENDEN Unit 4 (M46) Riverside Estate
LETCHWORTH 16-17 Woodsite Ind Est. (M50) Works Road
LETCHWORTH 16-17 Woodsite Ind Est. (M50) Works Road
LONDON 2/4 Royal Lane (M76) Yiewsley
MOLESEY 10 Island Farm Avenue (M61) West Molesey
NEWBURY PO BOX 5672 (M24) Newbury
IPSWICH Unit 2B (M48) Elton Park Business
NORWICH 2b Trafalgar Street (M52) Norwich
SUNBURY Unit 1a (M63) The Summit
SYDENHAM Unit 6 (M62) Metro Centre
Kings Road Canvey Island
SS8 0QY
Chelmsford Essex
CM12 3AE
Capital W ay Colindale
London NW9 0EQ
London
EN3 7BB
Imperial Business Estate Gravesend Kent
DA11 0DL
Coldharbour Lane Harpenden
AL5 4UN
Letchworth Herts
SG6 1LA
Letchworth Herts
SG6 1LA
West Drayton Middlesex
UB7 8DL
Surrey
KT8 2UZ
Berkshire
RG14 5GF
Centre Hadleigh Road Ipswich
IP2 0DD
NR1 3HN
Hanworth Road Hanworth Ind Estate Sunbury on Thames
TW16 5D
Kangley Bridge Road Sydenham
SE26
SOUTH EAST
ASHFORD Unit 2 (M58) Bridge Road Business
FLEET Unit 1 (M59) Redfields Industrial
HAYWARDS HEATH 21-25 Bridge Road (M55) Haywards Heath
TONBRIDGE Unit 30 Deacon Trading (M56) Estate
Estate Bridge Road Ashford Kent
TN2 1BB
Estate Church Crookham Fleet Hampshire
GU13 0RD
Sussex
RH16 1UA
Morley Road Tonbridge Kent
TN9 1RA
SOUTH WEST
BARNSTAPLE P.O. Box 12 (M30) Barnstaple
BOURNEMOUTH 63-65 Curzon Road (M26) Bournemouth
BRIDGEWATER (M35) Bridgewater
BRISTOL 11 Eldon Way (M25) Eldonwall Trading
EMSWORTH 266 Main Road (M33) Southboure
ISLE OF WIGHT Unit 8 (M34) Enterprise Court
NEWTON ABBOT Unit 2
(M29)
PLYMOUTH 16 Faraday Mill (M32) Cattledown
REDRUTH Unit 7D Pool Industrial (M36) Estate
North Devon
EX31 2YB
Dorset
BH1 4PW
6 Hamp Industrial Estate
Somerset
Bristol Avon
BS4 3QQ
Emsworth
PO10 8JL
Ryde Business Park Ryde Isle of Wight
PO33 1DB
Zealley Industrial Estate Kingsteignton Newton Abbot S. Devon
TQ12 3TD
Plymouth
PL4 0ST
Wilson W ay, Redruth, Cornwall
TR15 3QW
10
Guarantee Conditions
ELECTROLUX STANDARD GUARANTEE CONDITIONS
We, Electrolux, undertake that if, within 12 months of the date of the purchase, this Electrolux appliance or any part thereof is proved to be defective by any reason only of faulty workmanship or materials, we will, at our option, repair or replace the same FREE OF ANY CHARGE for labour, materials or carriage on condition that:
* The appliance has been correctly installed and
used only on the gas and electricity supply stated on the rating plate.
* The appliance has been used for normal domestic
purposes only, and in accordance with the manufacturer's instructions.
* The appliance has not been serviced, maintained,
repaired, taken apart or tampered with by any person not authorised by us.
* All service work under this guarantee must be
undertaken by a Electrolux Service Force Centre.
* Appliances found to be in use within a
commercial or similar environment, plus those which are the subject to rental agreements.
* Products of Electrolux manufacture which are not
marketed by Electrolux.
European Guarantee
If you should move to another country within Europe then your guarantee moves with you to your new home subject to the following qualifications:
* The guarantee starts from the date you first
purchased your product.
* The guarantee is for the same period and to the
same extent for labour and parts as exist in the new contry of use for this brand or range of products.
* This guarantee relates to you and cannot be
transferred to another user.
* Your new home is within the European
Community (EC) or European Free Trade Area.
* Any appliance or defective part replaced shall
become the Company's property.
* This guarantee is in addition to your statutory and
other legal rights.
Home visits are made between 8.30am and 5.30pm Monday to Friday. Visits may be available outside these hours, in which case a premium will be charged.
Exclusions
This guarantee does not cover:
* Damage or calls resulting from transportation,
improper use or neglect, the replacement of any light bulbs or removable parts of glass or plastic.
* Costs incurred for calls to put right an appliance
which is improperly installed or calls to appliance outside the United Kingdom.
* The product is installed and used in accordance
with our instructions and is only used domestically, i.e. a normal household
The electrical supply complies with the specification given in the rating label.
* The product is installed taking into account
regulations in your new country.
Before you move, please contact your nearest Customer Care centre, listed below, to give them details of your new home. They will then ensure that the local Service Organisation is aware of your move and able to look after you and your appliances.
France Senlis +33 (0)3 44 62 22 22 Germany Nürnberg +49 (0)911 323 2600 Italy Pordenone +39 (0)1678 47053 Sweden Stockholm +46 (0)20 78 77 50 UK Newbury +44 (0)1635 522 799
11
Instructions for the Installer
Engineer technical data
OVERALL DIMENSIONS
SUPPLY CONNECTIONS
Width: 580 mm. Depth: 510 mm. Height: 88 mm.
Gas:
RC 1/2 inch (1/2 inch male) Rear right hand corner
Weight: 9,8 Kg.
Electric:
230-240V 50Hz supply, 3 core flexible cable with
CUT OUT DIMENSIONS
Width: 550 mm.
non rewireable plug fitted with a 3 amp cartridge fuse.
Depth: 470 mm. Thickness: 40 mm.
This appliance complies with the EEC Directive No 89/336, concerning suppression of radio electrical interference.
Ignition HT Spark
Spark Generator Ispra Control's BF 50046 - 240V 0.6 YA T 120 Spark Gap Fixed
Rear Left Burner (semi rapid)
Heat Input 1.9 kW (6483 BTU/HR)
Rear Right Burner (semi rapid)
Heat Input 1.9 kW (6483 BTU/HR)
Front Left Burner (rapid)
Heat Input 2.9 kW Natural Gas (9895 BTU/HR)
2.7 kW L.P.G. (9212 BTU/HR)
Front Right Burner (auxiliary)
Heat Input 1.0 kW (3412 BTU/HR)
BURNER RAPID SEMI-RAPID AUXILIARY
GAS
TYPE OF
20 mbar
NATURAL GAS
LPG GAS
28-30/37 mbar
Burner Dia. Tap By-pass Tap colour
Auxiliary 28 Red/Red Semi-rapid 32 Blue/Blue Rapid 40 Black/Black Aeration adjustment none
CHARACTERISTICS
3
3
Ws - 50.7 MJ/ m
VALUE = 37.78 MJ/m
VALUE = 49.92 MJ/Kg
POSITION MAX MIN MAX MIN MAX MIN
NOMINAL THERMAL
POWER kW 2.9 0.65 1.9 0.45 1.0 0.33
NOMINAL FLOW RATE m3/h 0.276 0.062 0.181 0.043 0.095 0.031
NOZZLE REFERENCE 119 Adjust. 96 Adjust. 70 Adjust.
1/100 mm
NOMINAL THERMAL POWER kW 2.7 0.65 1.9 0.45 1.0 0.33
NOMINAL FLOW RATE g/h 195 46.8 137 32.4 72 23.8
NOZZLE REFERENCE 86 40 71 32 50 28
1/100 mm
1/100 mm
(large) (medium) (small)
CLASS APPLIANCE: 3
APPLIANCE CATEGORY: II2H3+
APPLIANCE GAS SUPPLY: Natural gas G20 / 20mbar
12
Important safety requirements
This hob must be installed in accordance with the Gas Safety (Installation and Use) Regulations (Current Edition) and the IEE Wiring Regulations (Current Edition). Detailed recommendations are contained in the following British Standards Codes Of Practice: B.S. 6172/ B.S. 5440, Par. 2 and B.S. 6891 Current Editions. The hob should not be installed in a bed sitting room
3
with a volume of less than 20 m room of volume less than 5 m
2
area of 110 cm of volume between 5 m effective area of 50 cm volume exceeds 11 m
is required. If it is installed in a room
3
and 10 m3 an air vent of
2
is required, while if the
3
no air is required.
. If it is installed in a
3
an air vent of effective
However, if the room has a door which opens directly to the outside no air vent is required even if the
3
volume is between 5 m
and 11 m3. If there are other fuel burning appliances in the same room, B.S. 5440 Part 2 Current Edition, should be consulted to determine the requisite air vent requirements.
Location
The hob may be located in a kitchen, a kitchen/diner or bed sitting room, but not in a bathroom or shower room. Before making the cut out in the worktop ensure that there is a minimum distance of 55 mm. between the rear edge of the hob and the wall. A minimum distance of 100 mm. must be left between the side edges of the hob and any adjacent cabinets or walls. The minimum distance combustible material can be fitted above the hob in line with the edges of the hob is 420 mm. If it is fitted below 420 mm. a space of 50 mm. must be allowed from the edges of the hob. The minimum distance combustible material can be fitted directly above the hob is 700 mm.
INSTALLATION GUIDANCE INSTRUCTIONS
700 mm
100 mm
CLEARANCES REQUIRED
WHEN FITTING THE GAS HOB
WITHOUT A COOKER HOOD ABOVE
420 mm
50 mm
55 mm
50 mm
420 mm
INSTALLATION GUIDANCE INSTRUCTIONS
650 mm
700 mm
100 mm
FO 0813FO 0812
CLEARANCES REQUIRED
WHEN FITTING THE GAS HOB
WITH A COOKER HOOD ABOVE
600 mm
420 mm
50 mm
55 mm
50 mm
420 mm
13
Installation
IMPORTANT
This appliance must be installed by qualified personnel to the relevant British Standards.
Any gas installation must be carried out by a registered CORGI installer.
The manufacturer will not accept liability, should the above instructions or any of the other safety instructions incorporated in this book be ignored.
On the end of the shaft, which includes the GJ 1/2" threaded elbow, adjustment is fixed so that the washer is fitted between the components as shown in the diagram. Screw the parts together without using excessive force.
FO 0814
Gas Connection
Connection to the gas supply should be with either rigid or semi-rigid pipe, i.e. steel or copper. The connection should be suitable for connecting to RC 1/2 (1/2 BSP male thread). When the final connection has been made, it is essential that a thorough leak test is carried out on the hob and installation. Ensure that the main connection pipe does not exert any strain on the hob.
It is important to install the elbow correctly, with the shoulder on the end of the thread, fitted to the hob connecting pipe. Failure to ensure the correct assembly will cause leakage of gas.
Cut Out Size
The dimensions of the cut-out are given in the diagram.
FO 0264
A) End of shaft with nut B) Washer C) Elbow
Rectangular cut-out size for hob
510
580
14
470
550
55 min.
FO 2109
Building In
Building over a cupboard or drawer
If the hob is to be installed above a cupboard or drawer it will be necessary to fit a heat resistant board below the base of the hob on the underside of the work surface.
It is also recommended to carry out the electrical connection to the hob as shown in diagrams 1 and 2.
1
FLEX OUTLET
FO 0763
ON/OFF SWITCH
FO 0764
2
ON/OFF SWITCH
FLEX OUTLET
Building over a kitchen unit with door
Proper arrangements must be taken in designing the furniture unit, in order to avoid any contact with the bottom of the hob which can be heated when it is operated. The recommended solution is shown in diagram 3. The panel fitted under the hob ("a") should be easily removable to allow easy access if technical assistance is needed. The space behind the kitchen unit ("b") can be used for connections.
FO 2108
3
60
FO 1013
Dimensions are given in mm.
a
b
30
20 min
4
Fitting the hob to the worktop
Before fitting the hob into the cut out, an adhesive seal must be fitted to the underside outside edge (Fig.
3) of the hob. It is essential that no gaps are left in this seal in order to prevent spillage near the hob seeping into the cabinet below.
1) Remove the pan supports, the burners caps
and crowns and turn the hob upside down, taking care the ignition candles are not damaged in this operation.
2) Place the sealing gasket all around the glass top edge as shown in diagram 4.
3) Fit the hob in the cut out and push it down until the glass top and the working top make contact, as shown in diagram 5.
5
A
FO 2107
a) Sealing gasket
15
Electrical connections
Any electrical work required to install this appliance should be carried out by a qualified electrician or competent person, in accordance with the current regulations.
THIS APPLIANCE MUST BE EARTHED.
The manufacturer declines any liability should these safety measures not be observed.
This appliance is designed to be connected to a 230-240V 50Hz AC electrical supply.
Before switching on, make sure the electricity supply voltage is the same as that indicated on the appliance rating plate. The rating plate is located on the bottom of the hob. A copy is attached on the back cover of this book.
Permanent Connection In the case of a permanent connection, it is necessary that you install a double pole switch between the appliance and the electricity supply (mains), with a minimum gap of 3 mm. between the switch contacts and of a type suitable for the required load in compliance with the current electric regulations.
The switch must not break the yellow and green earth cable at any point.
Ensure that the hob supply cord does not come into contact with surfaces with temperatures higher than 50 deg. C.
The appliance is supplied with a 3 core flexible supply cord incorporating a 3amp plug fitted. In the event of having to change the fuse, a 3amp ASTA approved (BS 1362) fuse must be used. Should the plug need to be replaced for any reason, the wires in the mains lead are coloured in accordance with the following code:
Green and Yellow - Earth Blue - Neutral Brown - Live
— Connect the green and yellow (earth) wire to
Upon completion there must be no cut, or stray strands of wire present and the cord clamp must be secure over the outer sheath.
the terminal in the plug which is marked with the letter 'E' or the earth symbol
coloured green and yellow.
— Connect the blue (neutral) wire to the terminal
in the plug which is marked with the letter 'N' or coloured black.
— Connect the brown (live) wire to the terminal
in the plug which is marked with the letter 'L' or coloured red.
A cut off plug inserted into a 13 amp socket is a serious safety (shock) hazard. Ensure that the cut off plug is disposed of safely.
or
FO 0390
16
Wiring diagram
N
1
L
220 240
0
1 2 3 4
2
1. TAPS IGNITOR SWITCHES
2. IGNITOR UNIT
17
Fault Finding
( )
FUSE
( )
E
N
L
Preliminary Electrical Systems Check
Brown
Brown
Blue
Blue
Green Yellow
Green Yellow
START
Isolate appliance and carry out: A: Earth Continuity check.
NO YES
Has inlet fuse blown?
NO
Inlet wiring faulty. Rectify any fault.
Carry out:
C: Polarity check.
YES
PLUG (with cover removed)
Earth Wire Green/Yellow
Neutral Wire Blue
SOCKET
(face view)
Carry out: D: Resistance to Earth check.
Electricity supply should now be satisfactory.
A. EARTH CONTINUITY CHECK ­Appliance must be electrically disconnected - meter set on (Ohms) x 1 scale and adjust zero if necessary.
a) Test leads from any appliance earth point
to earth pin on plug. Resistance should be less than 0.1 (Ohm), check all earth wires for continuity and all contacts clean and tight.
Isolate appliance and carry out: B: Insulation check. Rectify any fault including replacing fuses as necessary.
B. INSULATION CHECK - Appliance electrically disconnected, all switches ON.
a) meter set on (Ohms) x 1 scale.
Test leads from L to N in appliance terminal block. If meter reads «0» then there is a short circuit.
b) meter set on (Ohm) x 100 scale.
Repeat test with leads from L to E. If meter reads less than (infinity) there is a fault.
NOTE - Should it be found that the fuse has failed but no fault is indicated - a detailed continuity check (i.e. by disconnecting and checking each component) is required to trace the faulty component. It is possible that a fault could occur as a result of local burning/arcing but no fault could be found under test. However a detailed visual inspection should reveal evidence of burning around the fault.
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Ignition System / Gas Ignition
Ignitor does not spark
NO
Check plug top fuse and replace if necessary
Check polarity and earth continuity of supply point
Check earth continuity of appliance
Check continuity from 'N' on the mains connector block and "O" on the ignitor unit
YES
Check continuity from the tip of each electrode to the terminals 1 to 4 on the ignitor unit
Check gas supply at burner
Light burner manually
Check by pass simmer adjusted
Check position of the electrode
Check fitting of burners
Check continuity from 'L' on the mains connector block and the taps ignition switches
Check continuity from ignition switches connector to ignitor unit
Check for breaks in the insulation of the HT leads
Change the taps ignition switches
Change the ignitor unit
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Commissioning
When the hob has been fully installed it will be necessary to check the minimum flame setting. To do this, follow the procedure below.
- Turn the gas tap to the MAX position and ignite.
- Set the gas tap to the MIN flame position then turn the control knob from MIN to MAX several times. If the flame is unstable or is extinguished follow the procedure below.
Procedure:
Re-ignite the burner and set to MIN.
Pressure Testing
Remove the control knob, insert a thin bladed screwdriver down the centre of the gas tap control shaft and turn the adjustment screw until the flame is steady and does not extinguish, when the knob is turned from MIN to MAX. Repeat this procedure for all burners.
Remove left hand pan support and front left burner cap and crown.
Fit manometer tube over the injector.
Turn on the burner gas supply and ignite another burner supply.
The pressure reading should be nominally 20mbar and must be between 17 mbar and 25mbar.
FO 1042
a) Minimum adjustment screw b) Tap
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Turn off the burner supplies.
Servicing
A: Removal Of Hob Top
1. Remove the panstands and each burner cap and crown.
2. Lift the hob from off the working top.
3. Remove the two self tapping screws from each burner and the two fixing screws on the right hand side of the hob.
B: Removal Of the Hob Taps (Isolate Electric Supply)
1. Follow the procedures in Section A.
2. With the aid of a 7mm spanner remove the clamping bolt from the fixing clamp.
3. Loosen the pipe connection nut from the gas tap with the aid of a 16mm spanner. Remove fixing clamps.
4. Reassemble in reverse order and carry out leak test.
C: Removal Of Mains Terminal Block (Isolate Electric Supply)
1. Follow the procedures in Section A.
2. Disconnect supply flex connections from terminal block.
3. From the underside of the hob remove 1 self tapping screw from the terminal block.
4. Reassemble in reverse order.
D: Removal Of Burner
1. Follow the procedures in Section A.
2. With the aid of a 12mm spanner loosen off the pipe connection nut.
3. From the underside of the hob remove 2 self tapping screws from the burner body.
4. Reassemble in reverse order and carry out leak test.
E: Removal Of Ignitor Unit (Isolate Electric Supply)
1. Follow the procedures in Section A.
2. Disconnect H.T. leads and the ignition switches connector.
3. With the aid of a pair of thin nose pliers, pull the spring clip sidewards off of the underside of the ignitor.
4. Reassemble in reverse order and check with wiring diagram for correct reconnection.
F: Remove Taps Ignition Switches (Isolate Electric Supply)
1. Follow the procedures in Section A.
2. Disconnect the switches connector from the ignitor unit and remove the supply cables pulling the tabs connection off.
3. Reassemble in reverse order and check with wiring diagram for correct reconnection.
Repais may only be carried out by CORGI registered engineers.
Conversion from Natural Gas to LPG
It is important to note that this model is designed for use with natural gas but can be converted for use with butane or propane gas providing the correct injectors are fitted. The gas rate is adjusted to suit.
Method
Ensure that the gas taps are in the 'OFF' position
Isolate the appliance from the electricity supply
Remove all pan supports, burner caps, rings, crowns and control knobs.
With the aid of a 7mm box spanner the burner injectors can then be unscrewed and replaced by the appropriate LPG injectors.
TO ADJUST THE GAS RATE
With the aid of a thin bladed screwdriver completely tighten down the by pass adjustment screw, which is located down the centre of the gas tap control shaft. Upon completion stick the replacement rating plate on the under side of the hob.
IMPORTANT
The replacement/conversion of the gas hob should only be undertaken by a competent person
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