Advantech PCI-1601BU, PCI-1601A, PCI-1601AU, PCI-1601B, PCI-1602A User Manual

...
PCI-COMM Series
Industrial Serial Communication Cards
User Manual
Copyright
The documentation and the software included with this product are copy­righted 2008 by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right to make improvements in the products described in this manual at any time without notice. No part of this man­ual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd. Information provided in this manual is intended to be accurate and reli­able. However, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringements of the rights of third parties, which may result from its use.
Acknowledgements
Award is a trademark of Award Software International, Inc.
VIA is a trademark of VIA Technologies, Inc.
IBM, PC/AT, PS/2 and VGA are trademarks of International Business Machines Corporation.
Intel and Pentium are trademarks of Intel Corporation.
Microsoft Windows® is a registered trademark of Microsoft Corp.
RTL is a trademark of Realtek Semi-Conductor Co., Ltd.
ESS is a trademark of ESS Technology, Inc.
UMC is a trademark of United Microelectronics Corporation.
SMI is a trademark of Silicon Motion, Inc.
Creative is a trademark of Creative Technology LTD.
All other product names or trademarks are properties of their respective owners.
Part No. 2003543502 6th Edition
Printed in Taiwan October 2008
PCI-COMMUNICATION User Manual ii
Product Warranty (2 years)
Advantech warrants to you, the original purchaser, that each of its prod­ucts will be free from defects in materials and workmanship for two years from the date of purchase.
This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech, or which have been subject to misuse, abuse, accident or improper instal­lation. Advantech assumes no liability under the terms of this warranty as a consequence of such events.
Because of Advantech’s high quality-control standards and rigorous test­ing, most of our customers never need to use our repair service. If an Advantech product is defective, it will be repaired or replaced at no charge during the warranty period. For out-of-warranty repairs, you will be billed according to the cost of replacement materials, service time and freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1. Collect all the information about the problem encountered. (For example, CPU speed, Advantech products used, other hardware and software used, etc.) Note anything abnormal and list any onscreen messages you get when the problem occurs.
2. Call your dealer and describe the problem. Please have your man­ual, product, and any helpful information readily available.
3. If your product is diagnosed as defective, obtain an RMA (return merchandize authorization) number from your dealer. This allows us to process your return more quickly.
4. Carefully pack the defective product, a fully-completed Repair and Replacement Order Card and a photocopy proof of purchase date (such as your sales receipt) in a shippable container. A product returned without proof of the purchase date is not eligible for war­ranty service.
Write the RMA number visibly on the outside of the package and ship it prepaid to your dealer.
iii
CE
This product has passed the CE test for environmental specifications when shielded cables are used for external wiring. We recommend the use of shielded cables. This kind of cable is available from Advantech. Please contact your local supplier for ordering information.
FCC Class A
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interfer-
ence when the equipment is operated in a commercial environment. This
equipment generates, uses and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, may
cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own
expense.
Safety Precaution - Static Electricity
Follow these simple precautions to protect yourself from harm and the products from damage.
1. To avoid electrical shock, always disconnect the power from your PC chassis before you work on it. Don't touch any components on the CPU card or other cards while the PC is on.
2. Disconnect power before making any configuration changes. The sudden rush of power as you connect a jumper or install a card may damage sensitive electronic components.
PCI-COMMUNICATION User Manual iv
Technical Support and Assistance
Step 1. Visit the Advantech web site at www.advantech.com/support
where you can find the latest information about the product.
Step 2. Contact your distributor, sales representative, or Advantech's cus-
tomer service center for technical support if you need additional assistance. Please have the following information ready before you call:
- Product name and serial number
- Description of your peripheral attachments
- Description of your software (operating system, version, appli­cation software, etc.)
- A complete description of the problem
- The exact wording of any error messages
Document Feedback
To assist us in making improvements to this manual, we would welcome comments and constructive criticism. Please send all such - in writing to: support@advantech.com
v
PCI-COMMUNICATION User Manual vi
Contents
Chapter 1 Introduction ..................................................... 2
1.1 Description ........................................................................ 2
1.2 Features ............................................................................. 3
1.3 Specifications .................................................................... 3
1.4 Ordering Information ........................................................ 5
1.4.1 Accessories .................................................................... 7
Table 1.1:PCI Communication Cards Selection Guide . 8
Chapter 2 Hardware Configuration .............................. 10
2.1 Initial Inspection.............................................................. 10
2.2 Jumper and Switch Locations ......................................... 11
2.3 Jumper Settings ............................................................. 29
Figure 2.1: PCI-1601A/B Silk Screen ......................... 11
Figure 2.2:PCI-1601AU/BU Silk Screen ..................... 12
Figure 2.3:PCI-1602A/B Silk Screen .......................... 13
Figure 2.4:PCI-1602AU/BU Silk Screen ..................... 14
Figure 2.5:PCI-1602UP Silk Screen ............................ 15
Figure 2.6:PCI-1603 Silk Screen ................................. 16
Figure 2.7:PCI-1604UP Silk Screen ............................ 17
Figure 2.8:PCI-1610A/B Silk Screen .......................... 18
Figure 2.9:PCI-1610CU Silk Screen ........................... 19
Figure 2.10:PCI-1610AUP/UP Silk Screen ................. 20
Figure 2.11:PCI-1610AJP Silk Screen ........................ 21
Figure 2.12:PCI-1611U Silk Screen ............................ 22
Figure 2.13:PCI-1612A/B Silk Screen ........................ 23
Figure 2.14:PCI-1612AU/U Silk Screen ..................... 24
Figure 2.15:PCI-1612CU Silk Screen ......................... 25
Figure 2.16:PCI-1620A/B Silk Screen ........................ 26
Figure 2.17:PCI-1620AU/U Silk Screen ..................... 27
Figure 2.18:PCI-1622CU Silk Screen ......................... 28
2.3.1 How to Set Jumpers ..................................................... 29
Figure 2.19:How to Set Jumpers .................................. 29
2.3.2 Default Settings ............................................................ 30
Table 2.1:PCI-1601/1602/1611/1612/1622 Default Set-
ting 30
Figure 2.20:PCI-1603 Default Setting ......................... 30
2.3.3 Mode Selection by Jumper/DIP Settings ..................... 31
Figure 2.21:PCI-1612 Series RS-232/422/485 Selection
31 Figure 2.22:RS-422/485 Selection by Jumper Setting . 31 Figure 2.23:PCI-1603 RS-232 Mode Jumper Setting .. 32 Figure 2.24:PCI-1603 Current-loop Mode Jumper Setting
32
Figure 2.25:Active Mode Jumper Setting .................... 32
vii
Figure 2.26:Passive Mode Jumper Setting .................. 33
Figure 2.27:Resistor Selection ..................................... 34
2.4 Card Installation .............................................................. 35
Chapter 3 Driver Setup & Installation .......................... 38
3.1 Introduction ..................................................................... 38
3.2 Driver Setup .................................................................... 38
3.2.1 Steps for Windows 98/2000/XP Driver Setup ............. 38
3.3 Reboot System after Win98/2000/XP Driver Setup ....... 44
3.3.1 PCI UARTs Device Driver Installation ....................... 44
3.3.2 PCI Bridge Device Driver Installation ......................... 46
3.4 Verify your Win98/2000/XP Driver Setup ..................... 47
3.5 Configuring Serial Devices for Win 98/2000/XP ........... 50
3.5.1 Configuring a PCI UARTs Device .............................. 52
3.5.2 Configuring a PCI Bridge Device ................................ 53
3.5.3 Configuring Ports ......................................................... 53
3.6 Remove PCI ICOM Series Device.................................. 54
3.7 Driver Uninstall............................................................... 57
Chapter 4 ICOM Tools ................................................... 60
4.1 Introduction .................................................................... 60
4.2 Installation ....................................................................... 60
4.3 User Interface of ICOM Tools ........................................ 61
4.3.1 Menu Bar ..................................................................... 61
4.3.2 Tool Bar ....................................................................... 62
4.3.3 Com Port Tab ............................................................... 63
4.3.4 Port Status .................................................................... 64
4.3.5 Message Logo .............................................................. 64
4.3.6 Tx Slide Bar ................................................................. 65
4.3.7 Performance Listing Area ............................................ 65
4.3.8 Status Bar ..................................................................... 65
4.4 Using the ICOM Tools Utility ........................................ 66
4.4.1 Port Selection ............................................................... 66
Figure 4.1:ICOM Tools program window ................... 66
Figure 4.2:Select Port dialog box ................................ 67
Figure 4.3:Ports You Select Will Appear in the Selected
Port Checkbox Group 67
Figure 4.4:ICOM Tools User Interface ........................ 68
4.4.2 Configuring a Port ....................................................... 68
Figure 4.5:Test Information on the Performance Listing
Area 69
4.4.3 Close Port ..................................................................... 70
4.4.4 Exit the ICOM Tools utility ......................................... 70
4.5 Messages on Status Bar and Message Logo Area........... 71
4.5.1 Status Bar Messages .................................................... 71
4.5.2 Message Logo Messages ............................................. 72
Chapter 5 Pin Assignments and Wiring ........................ 74
PCI-COMMUNICATION User Manual viii
5.1 Pin assignments ............................................................... 74
5.1.1 PCI-1601A/AU/B/BU, PCI-1602A/AU/B/BU ............ 74
Table 5.1:PCI-1601/1602 Male DB9 on bracket ......... 74
Figure 5.1:PCI-1601/1602 Pin Assignment ................. 74
5.1.2 PCI-1602UP ................................................................. 75
Table 5.2:PCI-1602UP Male DB9 on cable ................75
Table 5.3:PCI-1602UP Female DB25 on bracket ....... 75
5.1.3 PCI-1603 ...................................................................... 76
Table 5.4:PCI-1603 Male DB9 on bracket .................. 76
5.1.4 PCI-1604UP ................................................................. 77
Table 5.5:PCI-1604 Male DB9 on cable ..................... 77
Table 5.6:PCI-1604UP Female DB25 on bracket ....... 77
5.1.5 PCI-1610A/B/CU ......................................................... 78
Table 5.7:PCI-1610A/B/CU Male DB9 on cable ........ 78
Table 5.8:PCI-1610A/B/CU male DB25 on cable ....... 78
Table 5.9:PCI-1610A/B/CU female DB37 on bracket 79
5.1.6 PCI-1610AUP/UP ........................................................ 80
Table 5.10:PCI-1610AUP/UP male DB9 on cable ...... 80
Table 5.11:PCI-1610AUP/UP female DB44 on bracket .
5.1.7 PCI-1610AJU ............................................................... 81
5.1.8 PCI-1611U ................................................................... 82
5.1.9 PCI-1612A/B/AU/U/CU .............................................. 84
5.1.10 PCI-1620A/B/AU/U .................................................... 86
5.1.11 PCI-1622CU ................................................................ 89
80
Table 5.12:PCI-1610AJU male DB9 on cable ............. 81
Table 5.13:PCI-1610AJU RJ45 on bracket ................. 81
Table 5.14:PCI-1611U male DB9 on cable ................. 82
Table 5.15:PCI-1611U male DB25 on cable ............... 82
Table 5.16:PCI-1611U female DB37 on bracket ......... 83
Table 5.17:PCI-1612A/B/AU/U/CU male DB9 on cable
84
Table 5.18:PCI-1612A/B/AU/U/CU male DB25 on cable
84
Table 5.19:PCI-1612A/B/AU/U/CU female DB37 on
bracket 85
Table 5.20:PCI-1620A/B/AU/U female DB62 on bracket
86
Table 5.21:PCI-1620A/B/AU/U male DB9 on cable
(OPT8H) 87
Table 5.22:PCI-1620A/B/AU/U male DB25 on cable
(OPT8BP,OPT8C) 87
Table 5.23:PCI-1620A/B/AU/U female DB25 on cable
(OPT8AP) 88
Table 5.24:PCI-1620A/B/AU/U female DB25 on cable
(OPT8FP) 88
Table 5.25:PCI-1622CU male DB9 on cable (OPT8J) 89 Table 5.26:PCI-1622CU male DB25 on cable(OPT8I) ...
89
Table 5.27:PCI-1622CU female DB78 on bracket ...... 90
5.2 Wiring.............................................................................. 92
5.2.1 RS-232 Signal Wiring .................................................. 92
ix
Table 5.28:Terminal or PC (DTE) Connections .......... 92
Table 5.29:Modem Connections .................................. 93
Table 5.30:Terminal without Handshake ..................... 93
5.2.2 RS-422 Signal Wiring .................................................. 94
Table 5.31:RS-422 DB9 Pin Assignment .................... 94
5.2.3 RS-485 Signal Wiring .................................................. 95
Figure 5.2:RS-485 Wiring Topology ........................... 95
PCI-COMMUNICATION User Manual x
2
1
CHAPTER
Introduction
This chapter provides detailed specifi­cations for the PCI COMMUNICA­TION cards.
Sections include:
• Description
• Features
• Specifications
• Ordering Information
• Selection Guide

Chapter 1 Introduction

1.1 Description

The PCI Local Bus is a high-performance bus that provides a processor­independent data path between the CPU and high-speed peripherals. PCI is a robust inter-connect mechanism designed specifically to accommo­date multiple high performance peripherals for series communication, SCSI, LAN, etc.
Advantech serial communication card leverages the " Plug and Play " capability defined in the PCI 2.1/2.2 bus specification. The board requires only one PCI slot within the personal computer and provides independent serial channels. All channels are addressed in a continuous 32 byte I/O block for simplified software access. And, all channels may also share one PCI interrupt. An interrupt status register is available for determining the interrupt source.
The Advantech PCI communication card comes standard with 16PCI952/ 954 UARTs containing 128 byte FIFOs which are available as an option. These upgraded FIFOs greatly reduce CPU overhead and are an ideal choice for heavy multitasking environments.
16PCI952/954
The 16PCI952/954 is a high performance Twin/Quad UART with an on­chip PCI interface. Targeted at PCI-based serial and parallel expansion cards, PCI-architecture computer systems and embedded applications, the 16PCI952/954 integrates a PCI bus interface together with two/four of 16C950 high performance UARTs, a bi-directional parallel port and a local bus bridge function. This single-chip solution replaces five or more integrated circuits used in today products, giving performance, cost and size advantages for new designs.
PCI-COMMUNICATION User Manual 2

1.2 Features

• PCI Specification 2.1/2.2 compliant
• Speeds up to 921.6 kbps
• 16PCI952/954 , 16C954 UARTs with 128-byte FIFOs standard
• I/O address automatically assigned by PCI plug-and play
• OS supported: Windows 98/ME/2000/XP, Linux
• Optional surge protection
• Optional isolation protection for RS-232/422/485
• Interrupt status register for increased performance
• Space reserved for termination resistors
• Automatic RS-485 data flow control
• Utility-ICOM Tools

1.3 Specifications

Bus Interface: PCI bus specification 2.1 compliant for: PCI-1601A/B, PCI-1602A/B, PCI-1610A/B, PCI-1612A/B, and PCI-1620A/B. PCI bus specification 2.2 compliant for: PCI-1601AU/BU,PCI­1602AU/BU, PCI-1602UP, PCI-1603, PCI-1604UP, PCI-1610CU/ AJU/AUP/UP, PCI-1611U, PCI-1612AU/U/CU, PCI-1620AU/U and PCI-1622CU
IRQ: all ports use the same IRQ assigned by PCI Plug-and-Play
Data bits: 5, 6, 7, 8
Stop bits: 1, 1.5, 2
Parity: none, even, odd
Communication Controller: 16PCI954 + 16C954 for PCI-1620A/B/AU/Uand PCI-1622CU
16PCI954 for PCI-1610A/AJU/B/CU/AUP/UP, PCI-1611U and PCI­1612A/B/AU/U/CU
16PCI952 for PCI-1601A/AU/B/BU, PCI-1602A/AU/B/BU/UP, PCI-1603 and PCI-1604UP
3 Chapter 1
Speed (bps) : PCI-1603: RS-232: 50~203.4k Current Loop: 50~57.6k Others: 50 ~ 921.6 k
Data Signals: TxD, RxD, RTS, CTS, DTR, DSR, DCD, GND (for RS-232) RI (for PCI-1603, PCI-1604UP, PCI-1610A/AJU/B/CU/AUP/UP) TxD, RxD, RTS, CTS (for RS-422/485) Tx+, Tx-, Rx+, Rx- (for PCI-1603 Current loop) Data+, Data-, GND (for PCI-1602UP RS-485) TxD, RxD, Rx+, Rx-, RTS+, RTS-, CTS+, CTS-, GND (for PCI­1602UP RS-422)
Dimensions: 185 x 100 mm (for PCI-1610CU, PCI-1611U, PCI-1612A/B/AU/U/ CU, PCI-1620A/B/AU/U, PCI-1622CU) 123 x 92 mm (for PCI-1601A/AU/B/BU, PCI-1602A/AU/B/BU, PCI­1603, and PCI-1610A/AJU/B)
119.91x 64.41mm (Low Profile PCI MD1 for PCI-1602UP, PCI-1604UP and PCI-1610AUP/UP)
Power Consumption
Model Typical Max
PCI-1601A/AU/B/BU 220 mA (+5V) 270 mA (+5V)
PCI-1602A/AU/B/BU 250 mA (+5V) 300 mA (+5V)
PCI-1602UP - 300 mA (+5V)
PCI-1603 250 mA (+5V) 300 mA (+5V)
PCI-1604UP - 300 mA (+5V)
PCI-1610A/B 60 mA (+12 V) 80 mA (+12 V)
150 mA (+5 V) 180 mA (+5 V)
PCI-1610CU - 750mA(+5V)
PCI-1610AJU/AUP/UP - 400 mA (+5V)
PCI-1611U - 600mA(+5V)
PCI-1612A/B/AU/U 270 mA (+5 V) 338 mA (+5 V)
PCI-1612CU 758 mA (+5V) 803 mA (+5V)
PCI-1620A/B/AU/U 120 mA (+12 V) 150 mA (+12 V)
180 mA (+5 V) 220 mA (+5 V)
PCI-1622CU - 600mA(+5V)
PCI-COMMUNICATION User Manual 4
Operating Temperature: 0~ 65° C (See IEC 68-2-1, 2), (32~149° F)
Operating Humidity: 5 ~ 95% Relative Humidity, non-condensing (See IEC 68-2-3)
Storage Temperature: -25 ~ 85° C (-13~185° F)
Current-loop Interface Signal Driver/receiver: 6N136 Signals: TxD+, TxD-, RxD+, RxD-
Current Value: 20mA (Standard)
Mode: Asynchronous, full duplex
Baud-rate: 50 ~ 57600 bps
Transmission Distance: 1000 m

1.4 Ordering Information

PCI-1601A: 2-port RS-422/485 PCI Comm. Card
PCI-1601AU: 2-port RS-422/485 Universal PCI Comm. Card
PCI-1601B: 2-port RS-422/485 PCI Comm. Card, w/surge protection
PCI-1601BU: 2-port RS-422/485 Universal PCI Comm. Card w/surge protection
PCI-1602A: 2-port RS-422/485 PCI Comm. Card. w/ isolation protec­tion
PCI-1602AU: 2-port RS-422/485 Universal PCI Comm. Card w/ isola­tion
PCI-1602B: 2-port RS-422/485 PCI Comm. Card, w/isolation and surge protection
PCI-1602BU: 2-port RS-422/485 Universal PCI Comm. Card w/ isola­tion and surge protection
PCI-1602UP: 2-port RS-422/485 Low-Profile Universal PCI Comm. Card, w/isolation and surge protection
PCI-1603: 2-port Isolated RS-232/current-loop PCI Comm. Card
PCI-1604UP: 2-port RS-232 Low-Profile Universal PCI Comm. Card, w/surge protection
PCI-1610A: 4-port RS-232 PCI Comm. Card
5 Chapter 1
PCI-1610AJU: 4-port RS-232 Universal PCI Comm. Card w/ RJ45 connector
PCI-1610AUP: 4-port RS-232 Low-Profile Universal PCI Comm. Card
• PCI-1610B: 4-port RS-232 PCI Comm. Card, w/surge protection
PCI-1610CU: 4-port RS-232 Universal PCI Comm. Card, w/isolation and surge protection
PCI-1610UP: 4-port RS-232 Low-Profile Universal PCI Comm. Card, w/surge protection
PCI-1611U: 4-port RS-422/485 Universal PCI Comm. Card, w/isola- tion and surge protection
PCI-1612A: 4-port RS-232/422/485 PCI Comm. Card
PCI-1612AU: 4-port RS-232/422/485 Universal PCI Comm. Card
PCI-1612B: 4-port RS-232/422/485 PCI Comm. Card, w/surge pro­tection
PCI-1612CU: 4-port RS-232/422/485 Universal PCI Comm. Card, w/ isolation and surge protection
PCI-1612U: 4-port RS-232/422/485 Universal PCI Comm. Card, w/ surge protection
PCI-1620A: 8-port RS-232 PCI Comm. Card
PCI-1620AU: 8-port RS-232 Universal PCI Comm. Card
PCI-1620B: 8-port RS-232 PCI Comm. Card, w/surge protection
PCI-1620U: 8-port RS-232 Universal PCI Comm. Card, w/surge pro­tection
PCI-1622CU: 8-port RS-422/485 Universal PCI Comm. Card, w/isola­tion and surge protection
PCI-COMMUNICATION User Manual 6

1.4.1 Accessories

OPT8AP: 8-Port RS-232 Connection Box/Female DB25 Connectors (DCE) (1 m cable connectors with card and connection box included)
OPT8ASP: 8-Port RS-232 Connection Box/Female DB25 Connec­torsw/ surge protection (DCE) (1m cable connectors with card and connection box included)
OPT8BP: 8-Port RS-232 Connection Box/Male DB25 Connectors (DTE) (1 m cable connectos with card and connection box included)
OPT8BSP: 8-Port RS-232 Connection Box/Male DB25 Connector w/ surge protection (DTE) (1 m cable connectors with card and connec­tion BOX included)
OPT8C: 8-Port RS-232 Octopus Cable/Male DB25 Connect 1 m
OPT8H: 8-Port RS-232 Octopus Cable/Male DB9 Connect 1 m
OPT8I: 1 m female DB78 to 8* male DB25 cable (To be used with PCI-1622CU)
OPT8J: 1 m female DB9 to 8* male DB25 cable (To be used with PCI­1622CU)
OPT8FP: 8-port RS-422 to RS-232 converter connection box with iso­lation protection (1 m cable connectors with card and connection box included)
7 Chapter 1
Table 1.1: PCI Communication Cards Selection Guide
Model Name Form Factor Ports Comm.
Interface Support
PCI-1601 A - 2
B - 2500V
RS-422/485
AU Universal - ­BU Universal 2500V
PCI-1602 A - - 3000V
B - 2500V
AU Universal - 3000V
BU Universal 2500V
UP Low-Profile/
Universal
PCI-1603 Universal RS-232/Cur-
rent loop
PCI-1604UP Low-Profile/
RS-232 2500V
Universal
PCI-1610 A - 4 RS-232 - -
B - 3000V
CU Universal 2500V
AJU Universal - ­AUP Low-Profile/
Universal
UP Low-Profile/
Universal
PCI-1611U Universal RS-422/485 2500V
PCI-1612 A - RS-232/422/
B - 2500V
485
AU Universal - ­U Universal 2500V
CU Universal 2500V
PCI-1620 A - 8 RS-232 - -
B - 3000V
AU Universal - ­U Universal 2500V
PCI-1622CU Universal RS-422/485 2500V
Protection
Surge Isolation
--
-
DC
-
DC
3000V
DC
3000V
DC
2500V
DC
2500V
- 3000V
-
DC
-
DC
2500V
DC
--
2500V
DC
DC
-
2000V
--
-
DC
-
DC
2500V
DC
-
DC
-
DC
2500V
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
PCI-COMMUNICATION User Manual 8
2
2
CHAPTER
Hardware Configuration
This chapter provides information on the hardware configuration of PCI COMMUNICATION cards.
Sections include:
• Initial Inspection
• Jumper and Switch Locations
• Jumper Settings
• Card Installation

Chapter 2 Hardware Configuration

2.1 Initial Inspection

You should find the following items inside the shipping package:
PCI communication interface card
Industrial Communication Driver, Utility and PCI communication card user manual in ICOM CD-ROM
We carefully inspected the PCI communication card series mechanically and electrically before we shipped it. It should be free of marks and scratches and in perfect working order on receipt.
As you unpack the PCI communication card series, check it for signs of shipping damage (damaged box, scratches, dents, etc.). If it is damaged or it fails to meet specifications, notify our service department or your local sales representative immediately. Also notify the carrier. Retain the ship­ping carton and packing material for inspection by the carrier. After inspection we will make arrangements to repair or replace the unit.
When you handle the PCI communication card series, remove it from its protective packaging by grasping the rear metal panel. Keep the anti­vibration packing. Whenever you remove the card from the PC, store it in this package for protection.
Discharge your body’s static electric charge by touching the back of the grounded chassis of the system unit (metal) before handling the board. You should avoid contact with materials that hold a static charge such as plastic, vinyl and styrofoam. Handle the board only by its edges to avoid static damage to its integrated circuits. Avoid touching the exposed circuit connectors. We also recommend that you use a grounded wrist strap and place the card on a static dissipative mat whenever you work with it.
PCI-COMMUNICATION User Manual 10

2.2 Jumper and Switch Locations

Figure 2.1: PCI-1601A/B Silk Screen

11 Chapter 2

Figure 2.2: PCI-1601AU/BU Silk Screen

PCI-COMMUNICATION User Manual 12

Figure 2.3: PCI-1602A/B Silk Screen

13 Chapter 2

Figure 2.4: PCI-1602AU/BU Silk Screen

PCI-COMMUNICATION User Manual 14

Figure 2.5: PCI-1602UP Silk Screen

15 Chapter 2

Figure 2.6: PCI-1603 Silk Screen

PCI-COMMUNICATION User Manual 16

Figure 2.7: PCI-1604UP Silk Screen

17 Chapter 2

Figure 2.8: PCI-1610A/B Silk Screen

PCI-COMMUNICATION User Manual 18

Figure 2.9: PCI-1610CU Silk Screen

19 Chapter 2

Figure 2.10: PCI-1610AUP/UP Silk Screen

PCI-COMMUNICATION User Manual 20

Figure 2.11: PCI-1610AJP Silk Screen

21 Chapter 2

Figure 2.12: PCI-1611U Silk Screen

PCI-COMMUNICATION User Manual 22

Figure 2.13: PCI-1612A/B Silk Screen

23 Chapter 2

Figure 2.14: PCI-1612AU/U Silk Screen

PCI-COMMUNICATION User Manual 24

Figure 2.15: PCI-1612CU Silk Screen

25 Chapter 2

Figure 2.16: PCI-1620A/B Silk Screen

PCI-COMMUNICATION User Manual 26

Figure 2.17: PCI-1620AU/U Silk Screen

27 Chapter 2

Figure 2.18: PCI-1622CU Silk Screen

PCI-COMMUNICATION User Manual 28

2.3 Jumper Settings

This section tells how to set the jumpers to configure your card. It gives the card default configuration and your options for each jumper.

2.3.1 How to Set Jumpers

You configure your card to match the needs of your application by setting jumpers. A jumper is the simplest kind of electric switch. It consists of two metal pins and a small metal clip (often protected by a plastic cover) that slides over the pins to connect them. To “close” a jumper you connect the pins with the clip. To “open” a jumper you remove the clip.
Sometimes a jumper will have three pins, labeled 1, 2 and 3. In this case you would connect either pins 1 and 2 or 2 and 3.
You may find a pair of needle-nose pliers useful for setting the jumpers.
If you have any doubts about the best hardware configuration for your application, contact your local distributor or sales representative before you make any changes.
Figure 2.19: How to Set Jumpers
29 Chapter 2

2.3.2 Default Settings

The board is shipped with default settings. If you need to change these settings, however, see the following sections. Otherwise, you can simply install the card.
PCI-1601/1602/1611/1612/1622.
Table 2.1: PCI-1601/1602/1611/1612/1622 Default Setting
RS-422/485 Mode
Enable Mode
PCI-1603
The board will be shipped in the RS-232 mode, passive Rx and active Tx. On the 10*2 pin jumper groups (JP2 & JP4)— A, B, C, D and E are set to RS-232 transmission mode. On the 6*2 pin jumper groups (JP3 & JP5)— C, D and E are set to passive Rx and active Tx. They are the card default settings.
JP2 & JP4
RS-422
Auto
A B C D E F G H I J
A B C D E F
JP3 & JP5
Figure 2.20: PCI-1603 Default Setting
PCI-COMMUNICATION User Manual 30

2.3.3 Mode Selection by Jumper/DIP Settings

RS-232/422/485 Selection (for PCI-1612A/B/AU/U/CU)
Should you wish to configure the PCI-1612A/B/AU/U/CU to operate in the RS-232 mode, the bottom two pins of the 12*3 pin jumper should be connected. For RS-422/ RS-485 mode selection, the upper two pins of the 12*3 pin jumper should be connected as shown below.
Figure 2.21: PCI-1612 Series RS-232/422/485 Selection
RS-422/485 Selection (for PCI-1601/1602/1611/1612/1622)
You can set each port individually for either RS-422 (the default) or RS­485 operation. The figure 2.11 shows the jumper setting. See section 2.2 "Jumper and Switch Locations" from figure 2.1 to figure 2.17 for help to locate the jumpers. (Except PCI-1612CU/PCI-1611U)
Figure 2.22: RS-422/485 Selection by Jumper Setting
31 Chapter 2
PCI-1603 RS-232/Current-loop Mode Selection
For RS-232 mode operations, the jumpers will be set as the default mode. The jumpers on the 10*2 pin jumper must be set to A, B, C, D and E.
Figure 2.23: PCI-1603 RS-232 Mode Jumper Setting
To enable the channel to operate in the current-loop mode, you should set F, G, H, I and J on the 10*2 pin jumpers.
Figure 2.24: PCI-1603 Current-loop Mode Jumper Setting
Then decide which mode the Tx and Rx will operate in. The options are active or passive. In the active mode, the Tx or Rx will generate the cur­rent requirement for data transfer over the link. In the passive mode, the current is generated by the card at the other end of the link.
A and B are set to be active Rx, and E is set to be active Tx.
Figure 2.25: Active Mode Jumper Setting
PCI-COMMUNICATION User Manual 32
C and D are set to be passive Rx, and F is set to be passive Tx.
Figure 2.26: Passive Mode Jumper Setting
You may configure both Tx and Rx on one port to operate in the same mode, or you can configure each Tx and Rx on one port to operate in dif­ferent modes.
If you set PCI-1603 to the current-loop mode, plug the card to your device and turn on the device, both LEDs Rx1 and Rx2 on top corner of PCI-1603 board are lighten, indicating that current-loop mode is enabled!
Note: When either channel is configured in the RS-232
mode, the two associated Tx/Rx active/passive jump­ers will be inoperable.
Enable mode selection
You set the Enable mode using two, four or eight position DIP switches, one for each port. If the switches are set to "AUTO", the driver automati­cally senses the direction of the data flow and switches the direction of transmission. No handshaking is necessary.
If DIP switches are set to "On," the driver is always enabled, and always in high or low status. The user must select a mode before beginning RS­422 applications.
Mode Switch Position
RS-485 AUTO
RS-422_master ON
RS-422_slave AUTO
33 Chapter 2
Terminator resistor setup (for PCI-1601/1602/1611/1612/1622)
You can install terminator resistors if necessary to match impedance. Each signal line (Tx, Rx) has a separate resistor.
Especially in fields with serious electric noise, installing terminal resis­tors is helpful to stabilize communications. Make sure that both sides of the RS-485 communication ports are installed on BUS. See details in Chapter 5.2.2 and 5.2.3
Figure 2.27: Resistor Selection
PCI-COMMUNICATION User Manual 34

2.4 Card Installation

Note: We strongly recommend that you install the soft-
ware driver before you install the hardware into your system, since this will guarantee a smooth and trouble-free installation process.
Turn off your PC’s power supply whenever you install or remove the PCI communication card or its cables. Static electricity can easily damage computer equipment. Ground yourself by touch­ing the chassis of the computer (metal) before you touch any boards. See the static warning on Ch.2
1. Install the driver; see chapter 3.1 and chapter 3.2.
2. Turn off the computer and all peripheral devices (such as printers
and monitors).
3. Disconnect the power cord and any other cables from the back of
the computer.
4. Remove the PC’s cover (refer to your user’s guide if necessary).
5. Install and plug the PCI communication card on your PCI BUS.
6. Replace the PC’s cover. Connect the cables you removed in step 3.
7. Turn the computer power on.
8. Driver will install PCI Communication card automatically, see
chapter 3.3 and 3.4 and 3.5.
9. Test your COM port and verify if COM port could work normally,
see chapter 4.
10. Refer to the pin assignment and cabling for further information, see
chapter 5.
35 Chapter 2
PCI-COMMUNICATION User Manual 36
2
3
CHAPTER
Driver Setup and Installation
This chapter describes the driver instal­lation, configuration and removal pro­cedures for the Windows operating system, including Windows 98/2000/ XP.
Sections include:
• Introduction
• Driver Setup

Chapter 3 Driver Setup & Installation

3.1 Introduction

This chapter describes the driver installation, configuration and removal procedures for the Windows operating system, including Windows 98/ NT/2000/XP. We strongly recommend that you install the software
driver before you install the hardware into your system, since this will guarantee a smooth and trouble-free installation process.

3.2 Driver Setup

Windows 98/2000/XP supports COM1 to COM256, meaning up to 256 serial ports. In order to fully utilize the advanced features of Windows 98/ 2000/XP, such as multi-process and multithread, pure 32-bit Windows 98/2000/XP device drivers are provided for the PCI communication cards. All these drivers conform to the Win32 COMM API standard.

3.2.1 Steps for Windows 98/2000/XP Driver Setup

Before you install the card into your system, we recommend you install the driver first. Please follow the steps below for the PCI communication card’s Windows 98/2000/XP driver installation.
1. Insert your companion CD-ROM disc into your CD-ROM drive.
2. The driver setup program will be launched automatically. If the
auto-play function is not enabled on your system, use Windows Explorer or the Windows Run command to execute autorun.exe on the companion CD-ROM.
PCI-COMMUNICATION User Manual 38
3. After the setup program is launched, you’ll see the following
Screen.
4. Click the Continue button and the catalogue select page appears.
Then click the Installation button for installation
39 Chapter 3
5. Choose the driver you want to install, then click the hyperlink.
6. Click Next to continue installation.
PCI-COMMUNICATION User Manual 40
7. Type user name and company name, then click Next.
8. Just click Next to accept the default installation folder, or you can
specify a folder by clicking the Browse button.
41 Chapter 3
9. Select a program folder or type a new folder name.
10. Click Back to review or change your setting, or click Next to begin
copying files.
PCI-COMMUNICATION User Manual 42
11. Perfom the requested operations and select Finish.
43 Chapter 3

3.3 Reboot System after Win98/2000/XP Driver Setup

3.3.1 PCI UARTs Device Driver Installation

1. When you reboot your system, Windows 98/2000/XP will recog-
nize your card devices and will automatically search for the device driver for PCI UARTs as shown in the following dialog box.
2. Choose “Search for the best driver for your device” radio button,
and click Next.
PCI-COMMUNICATION User Manual 44
3. You don’t have to choose the location of the device driver program,
since it is already installed on your system. Just click Next to pro­ceed.
4. Windows 98/2000/XP has found the driver location and is ready to
install the driver. Click Next.
45 Chapter 3
5. The driver installation is complete. Click Finish.

3.3.2 PCI Bridge Device Driver Installation

After the PCI UARTs device driver has been installed, Windows 98/ 2000/XP will recognize the PCI Bridge device and automatically install the device driver for PCI Bridge.
PCI-COMMUNICATION User Manual 46

3.4 Verify your Win98/2000/XP Driver Setup

After you have installed your card, go to Control Panel/System/Device Manager to look for the Device Name that will appear after you have installed the driver.
Note: If your device has not been properly installed, there will
be an exclamation mark (!) on the device name to indi­cate a conflicting device. If this is the case, just remove that device and start the driver installation process all over again.
47 Chapter 3
You can also check the COM Port properties by double-clicking the spe­cific com port device configuration you want to see. On the Properties sheet, select the specific tabs to see relevant information.
On the General tab, you can see whether the device is working properly. If your device functions normally, you can see a message under the Device status box, stating “This device is working properly”.
PCI-COMMUNICATION User Manual 48
On the Settings tab, you can view relevant information about that specific port, as you can see on the figures below.
49 Chapter 3
If you want to configure FIFO Properties, select the FIFOs tab. On the tab, you can see the relevant FIFO configurations. We recommend you use the default settings. However, you can set the configurations manu­ally according to your preferences. If you want to restore the default set­tings, just click the Restore Default button.

3.5 Configuring Serial Devices for Win 98/2000/XP

After your serial devices have been properly installed in your system, you can now proceed to configure your serial devices according to the follow­ing steps:
1. Access Control Panel/System
PCI-COMMUNICATION User Manual 50
2. Select Device Manager tab on the System Properties sheet.
3. Click the plus sign (+) on the right of the ADSPCIUART device
category to expand it. As shown on the figure below, you can see Advantech PCI UARTs and Advantech PCI Bridge device names listed under the device category.
51 Chapter 3

3.5.1 Configuring a PCI UARTs Device

1. Double-click the Advantech PCI UARTs device to evoke its Prop-
erties page, and then select the Resource tab on the Properties page
to look up or configure the current settings of the PCI UARTs device.
2. After you have made the necessary changes or if you are just satis-
fied with the default settings, click OK to accept. If you want to cancel the configuration, click Cancel.
PCI-COMMUNICATION User Manual 52

3.5.2 Configuring a PCI Bridge Device

Double-click the Advantech PCI Bridge device to evoke its Properties page, and then select the Resources tab on the Properties page to look up or configure the current configuration of the PCI Bridge device to make sure there are no conflicting devices. Click other tabs to look up or con­figure the device.
Note: The Input/Output Range information is helpful to recog-
nize the communication port attached to the device.
After you have made necessary changes or if you are satisfied with the default settings, click OK to accept. If you want to cancel the configura­tion, just click Cancel.

3.5.3 Configuring Ports

The ports will be configured automatically, so you don’t need to do any­thing.
53 Chapter 3

3.6 Remove PCI ICOM Series Device

1. Access Control Panel/System to bring up the System Properties
window.
2. Select the Device Manager tab.
PCI-COMMUNICATION User Manual 54
3. Click the plus sign (+) on the left of the Ports (COM & LPT)
device category to expand it. Select the specific “Advantech PCI communication port” you want to remove, and click the Remove button to remove the device you had selected.
4. The following dialog box will appear to prompt you again to make
sure you really want to remove the device from your system.
55 Chapter 3
5. Click the plus sign (+) on the left of the ADSPCIUART device cat-
egory to expand it, and select the Advantech PCI UARTs or Advantech PCI Bridge you want to remove.
Note: You must remove all used ports settings and
device settings before you remove the device, or there may be a mistake in the port setting when you install another card.
PCI-COMMUNICATION User Manual 56
6. Click the Remove button and the following dialog boxes appear to
prompt you whether you really want to remove the device.
Note: We recommend you to remove the original device
before installing another model of Advantech PCI ICOM series device in the same PCI slot.

3.7 Driver Uninstall

1. Insert the ICOM CD and click the driver you want to uninstall.
57 Chapter 3
2. Choose “Modify” radio button if you want to save another driver.
Or choose “Remove” radio button to remove all installed compo­nents.
3. Click “Finish“ button to complete the uninstall.
PCI-COMMUNICATION User Manual 58
2
4
CHAPTER
ICOM Tools
This chapter provides information on installation and usage of ICOM Tools.
Sections include:
• Introduction
• Installation
• User Interface of ICOM Tools

Chapter 4 ICOM Tools

4.1 Introduction

Advantech ICOM Tools is a convenient utility that has been designed to help you test the performance of ICOM cards through analyzing the port status. It features an easy to use graphical user interface that will soon make you familiar with testing via menu commands and toolbar buttons.
Advantech ICOM Tools is applicable to all series of Advantech ICOM cards, and can even be used with other third-party ICOM cards. It is included for free on the diskette or on the companion CD-ROM with all Advantech Industrial Communication cards.

4.2 Installation

To begin installation, double-click the ICOM_Tools.exe program icon in the Tools folder or click the Advantech ICOM Utility hyperlink in the installation window to launch the ICOM Tools setup program. The setup program will copy the program files to the destination folder you choose or to the default installation path (i.e. C:\Program Files\Advantech\ICOM Tools). A program folder will be created in your Start/Programs menu. (Later you can just access the program through Start/Program/Advan- tech PCI Comm Tools/COM Examine Tool)
PCI-COMMUNICATION User Manual 60

4.3 User Interface of ICOM Tools

4.3.1 Menu Bar

On the Menu Bar you can select various menu commands to perform port-testing functions. You can also use the short-cut keys.
Port Submenu
Select: Select the ports you want to configure
Setup: Setup the configuration of a specific port
Close: Close a specific port
Run: Run the test on a specific port
Stop: Stop the test on a specific port
All Ports Submenu
Setup: Setup the configurations of all ports
Run: Run the test on all ports
Stop: Stop the test on all ports
Help Submenu Access Online help
61 Chapter 4

4.3.2 Tool Bar

Using the Tool Bar buttons is a more intuitive way to implement the functions of ICOM Tools.
Port Select: Selects the port(s) you want to perform test­ing on
Port Setup: Sets up configuration of the port you have selected
Port Close: Closes the port you have selected
Port Run: Runs the port test on the port you have selected
Port Stop: Stops the port test on the port you have
selected
All Ports Setup: Sets up the configuration of all ports not running test
All Ports Run: Runs test on all ports
All Ports Stop: Stops test on all ports
Clear Message: Clears messages on Message Logo area
and the Rx length information on the Performance Listing area
PCI-COMMUNICATION User Manual 62

4.3.3 Com Port Tab

Each Com Port tab represents a specific port you have selected for test and configuration. On the tab, you can see the Transfer Mode, Port Sta­tus, and Message Logo area.
Transfer Modes
You can specify the transfer mode to be Normal, loopback (active) or loopback (passive).
Normal—allows data to be transmitted and received simultaneously. The data reception rate is helpful in identifying the performance of a commu­nication card installed on your system.
Loopback- In loopback mode a series of special data will be transmitted, which are expected to appear on the receiving end. Using the loopback mode, you can check the integrity of received data and find whether any error occurred on the transmission line. The active loopback and passive loopback must work in pair to enable the loopback mode. When a port operates as active loopback mode, it will send data first and receive data later. Another port, which operates as passive loopback, will retransmit any received data on the Rx line and then send these data onto the Tx line. These two modes will form a logical loop and help to verify the integrity of data transmitted over the communication link.
63 Chapter 4

4.3.4 Port Status

DTR (data-terminal-ready)
DSR (data-set-ready)
RTS (request-to-send)
CTS (clear-to-send)
CD (carrier-detect)
For RS-232 specifications, DTR and RTS are for output signals and can be toggled on and off by double-clicking the labels (such as DTR, DSR, RTS, CTS, CD) under the red/green marks. However, if you are using RTS/CTS for flow control to run the test, you will see the RTS mark appear in black. This indicates that the RTS can no longer be toggled on/ off since it is controlled by driver itself.
A black mark represents that the function is con­trolled by the driver itself and therefore not control­lable by software.

4.3.5 Message Logo

On the Message Logo area, you can see the relevant messages about the port(s) you have selected.
For information about specific messages in this area, please refer to Sec­tion 4.5, Messages on the Status Bar and Message Logo area.
PCI-COMMUNICATION User Manual 64

4.3.6 Tx Slide Bar

The Tx Slide Bar allows you to control the overall system loading. You can adjust the transmission rate of your port(s) from 0% to 100%. Just drag the slide button along the track to adjust the transmission rate.

4.3.7 Performance Listing Area

On the performance listing area, you can see the relevant information, such as Rx Length (received packet byte length), Bytes/Sec (transmission rate) and Last Abnormal Status of each port running a test.

4.3.8 Status Bar

The Status Bar is where you can glimpse the current information of the port you have selected. The Status Bar indicates whether the port is READY, RUNNING, BUSY or STOPPED, N/A PORT and the configu­ration information such as baud rate, data bit, stop bit, parity bit and flow control (represented as 1200 N 8 1 None) settings. Also we can see the duration of the test in hh:mm:ss format on the right.
For information about specific messages on this area, please refer to Sec­tion 4.5, Messages on the Status Bar and Message Logo area.
65 Chapter 4

4.4 Using the ICOM Tools Utility

To launch the ICOM Tools testing utility, access Start/Programs/Advan­tech PCI Comm Tools/COM Examine Tools to start the port testing util­ity.

4.4.1 Port Selection

Please follow the steps below to make your port selection:
1. Launch ICOM Tools. You will first see the Program Window such
as Figure 4.1. Since you haven’t selected any port for testing yet, all you can see now is a blank window area.
Figure 4.1: ICOM Tools program window
PCI-COMMUNICATION User Manual 66
2. Select the port(s) you want to test by the Port/Select menu com-
mand or by clicking the Port Select button on the Toolbar, and a dialog box such as Fig. 2 will appear.
Figure 4.2: Select Port dialog box
Select the port(s) you want to perform test on from the checkboxes next to each COM port. You can either click the checkbox or double-click the name(s) of the port(s) to select/deselect port(s) to perform the test on. The port(s) you selected will immediately appear in the Selected Port field.
Figure 4.3: Ports You Select Will Appear in the Selected Port Checkbox
Group
67 Chapter 4
Click OK to bring up the ICOM Tools User Interface such as below:
Figure 4.4: ICOM Tools User Interface

4.4.2 Configuring a Port

You can choose to configure a specific port (or to configure all ports) before running your test. Just click a Com Port Tab to select the port you
want to configure, and then click the Port Setup button or use the Port/Setup menu command (or if you want to configure all ports at once,
just click the All Ports Setup button or access the All Ports/Setup menu command) to bring up the Configure Port dialog box such as below.
PCI-COMMUNICATION User Manual 68
In the Configure Port dialog box, you can configure the Baud Rate, Data bits, Parity, Stop Bits and the flow control mode for that specific port (or for all ports). After you have configured all the settings you want to change, click OKto make this configuration active.
NOTE: When using All Ports Setup button or All Ports/
Setup menu command to configure settings
for all ports, you must take care to stop any ports that are running test in order to configure them. If you do not stop the test running on a specific port, it won’t be configured at all. That is, you get to configure only the ports that have been stopped.
Run the Test
After you have completed the configuration of the port(s), you can now
start the test on the port you have selected by clicking the Run button or accessing the Port/Run menu command (or you want to run all ports at
once, just click the All Ports Run button or access All Ports/Run menu command).
Once the test is started, you can see relevant test information of port per­formance on the performance listing area.
Figure 4.5: Test Information on the Performance Listing Area
69 Chapter 4
The Performance Listing Area
Port The com port number
Rx length Received packet length in bytes
Bytes/Sec Transmission rate in Bytes/Sec
Last Abnormal Status Last abnormal status
Stop t he Test
If you want to stop the test on a specific port, just click Port Stop but­ton or access Port/Stop menu command (or if you want to stop test on all
ports, just click All Ports Stop button or access All Ports/Stop menu command).
You can restart the test by clicking the Run button or accessing the Port/Run menu command (or if you want to run all ports at once, just
click the All Ports Run button or access All Ports/Run menu com­mand).

4.4.3 Close Port

If you want to close a port, just select the Com Port tab and click Port Close button or access Port/Close menu command to close the port.

4.4.4 Exit the ICOM Tools utility

To exit the ICOM Tools utility, simply access Port/Exit menu command or click the Close button on the upper right corner of the program win­dow.
PCI-COMMUNICATION User Manual 70

4.5 Messages on Status Bar and Message Logo Area

Messages appearing on the Status Bar and Message Logo area are helpful in understanding specific information of your system settings and perfor­mance.

4.5.1 Status Bar Messages

BUSY: the port is currently used by another application.
FAIL: the configuration parameters are not accepted by the port
N/A PORT: the port is not available in the system
READY: the port is ready to run or to be configured.
RUNNING: the test is running on the port
STOPPED: the test running on the port has been stopped by the user
71 Chapter 4

4.5.2 Message Logo Messages

Port Opened: The user has opened the port
Port Setup Fail: The user has set up the port configuration with parame-
ters that are either incorrect or unsupported.
Port Running: The port is running a test
Port Stopped: The test is stopped on the port
Tx Starting/Tx Stopped: transmitting starting/transmitting stop
Rx Starting/Rx Stopped : receiving starting/receiving stop
Break Error: a break event has been detected on the port
Framing Error: A timing error (i.e. from start bit to stop bit) has been
detected on the port
Port I/O Error: An incorrect I/O event has been detected on the port
Rx Overrun: Received data has been overwritten before being processed
Rx Buffer Full Error: The buffer on the receiving end is saturated so
that newly arrived data are ignored
Tx Buffer Full Error: The buffer on the transmitting end is saturated so that the data transmitted by applications are ignored.
LB Error - %d: data error is detected in loop back
LB Rx Pending: Loop back mode is waiting for incoming data
Data Setup Error: parameter error in port configuration
PCI-COMMUNICATION User Manual 72
2
5
CHAPTER
Pin Assignments and Wiring
This chapter provides information on the pin assignments and wiring.
Sections include:
• Pin Assignments
• Wiring

Chapter 5 Pin Assignments and Wiring

5.1 Pin assignments

5.1.1 PCI-1601A/AU/B/BU, PCI-1602A/AU/B/BU

The following table and figure shows the pin assignments for the PCI­1601A/B/AU/BU, and PCI-1602A/B/AU/BU cards’ male DB9 connec­tors on the bracket in RS-422 and RS-485 modes.
Table 5.1: PCI-1601/1602 Male DB9 on bracket
Pin RS-422 RS-485
1 Tx- Data-
2 Tx+ Data+
3 Rx+ -
4 Rx- -
5GND GND
6RTS- -
7RTS+ -
8CTS+ -
9CTS- -
Figure 5.1: PCI-1601/1602 Pin Assignment
PCI-COMMUNICATION User Manual 74

5.1.2 PCI-1602UP

The following table and figure show the pin assignments for the PCI­1602UP card’s male DB9 on the cable and female DB25 on the bracket in RS-422 and RS-485 modes.
Table 5.2: PCI-1602UP Male DB9 on cable
Pin RS-422 RS-485
1 Tx- Data-
2 Tx+ Data+
3 Rx+ -
4 Rx- -
5GND GND
6RTS- -
7RTS+ -
8CTS+ -
9CTS- -
Table 5.3: PCI-1602UP Female DB25 on bracket
Pin RS-422 RS-485 Pin RS-422 RS-485
1 2_Tx- 2_Data- 14 2_RTS- ­2 2_Tx+ 2_Data+ 15 2_RTS+ ­3 2_Rx+ - 16 2_CTS+ ­4 2_Rx- - 17 2_CTS- ­5 2_GND 2_GND 18 - ­6- - 19- ­7- - 20- ­8- - 21- ­9 1_Tx- 1_Data- 22 1_RTS- ­10 1_Tx+ 1_Data+ 23 1_RTS+ ­11 1_Rx+ 24 1_CTS+ ­12 1_Rx- 25 1_CTS- ­13 1_GND 1_GND
75 Chapter 5

5.1.3 PCI-1603

The following table and figure show the pin assignments for the PCI­1603 card’s male DB9 on the bracket in RS-232 and current loop modes.
Table 5.4: PCI-1603 Male DB9 on bracket
Pin RS-232 Current loop
1 DCD TxD-
2RxD TxD+
3 TxD RxD+
4 DTR RxD-
5GND -
6DSR -
7RTS -
8CTS -
9RI -
PCI-COMMUNICATION User Manual 76

5.1.4 PCI-1604UP

The following table and figure show the pin assignments for the PCI­1604UP card’s male DB9 on the cable and female DB25 on the bracket in RS-232 modes.
Table 5.5: PCI-1604 Male DB9 on cable
Pin RS-232
1 DCD
2RxD
3TxD
4DTR
5GND
6DSR
7RTS
8CTS
9RI
Table 5.6: PCI-1604UP Female DB25 on bracket
Pin RS-232 Pin RS-232
1 2_DCD 14 2_DSR 2 2_RxD 15 2_RTS 3 2_TxD 16 2_CTS 4 2_DTR 17 2_RI 5GND 18 ­6- 19 ­7- 20 ­8- 21 ­9 1_DCD 22 1_DSR 10 1_RxD 23 1_RTS 11 1_TxD 24 1_CTS 12 1_DTR 25 1_RI 13 GND
77 Chapter 5

5.1.5 PCI-1610A/B/CU

The following table and figure show the pin assignments for the PCI­1610A/B/CU card’s male DB9 and male DB25 on the cable and female DB37 on the bracket in RS-232 modes.
Table 5.7: PCI-1610A/B/CU Male DB9 on cable
Pin RS-232
1DCD
2RxD
3TxD
4DTR
5GND
6DSR
7RTS
8CTS
9RI
Table 5.8: PCI-1610A/B/CU male DB25 on cable
Pin RS-232
2TxD
3RxD
4RTS
5CTS
6DSR
7GND
8DCD
20 DTR
22 RI
PCI-COMMUNICATION User Manual 78
Table 5.9: PCI-1610A/B/CU female DB37 on bracket
Pin RS-232 Pin RS-232
1 - 20 3_RI
2 3_DCD 21 3_DTR
3 3_GND 22 3_DSR
4 3_CTS 23 3_RTS
5 3_RxD 24 3_TxD
6 4_RI 25 4_DCD
7 4_DTR 26 4_GND
8 4_DSR 27 4_CTS
9 4_RTS 28 4_RxD
10 4_TxD
29 2_RI
11 2_DCD 30 2_DTR
12 2_GND 31 2_DSR
13 2_CTS 32 2_RTS
14 2_RxD 33 2_TxD
15 1_RI 34 1_DCD
16 1_DTR 35 1_GND
17 1_DSR 36 1_CTS
18 1_RTS 37 1_RxD
19 1_TxD
79 Chapter 5

5.1.6 PCI-1610AUP/UP

The following tables and figures show the pin assignments for the PCI­1610AUP/UP card’s male DB9 on the cable and female DB44 on the bracket in RS-232 mode.
Table 5.10: PCI-1610AUP/UP male DB9 on cable
Pin RS-232
1 DCD
2RxD
3TxD
4DTR
5GND
6DSR
7RTS
8CTS
9RI
Table 5.11: PCI-1610AUP/UP female DB44 on bracket
Pin RS-232 Pin RS-232 Pin RS-232
1 1_TxD 16 1_CTS 31 1_DCD
2 1_RxD 17 1_DTR 32 1_RI
3 1_RTS 18 1_DSR 33 1_GND
4- 19- 34-
5 2_TxD 20 2_CTS 35 2_DCD
6 2_RxD 21 2_DTR 36 2_RI
7 2_RTS 22 2_DSR 37 2_GND
8- 23- 38-
9 3_TxD 24 3_CTS 39 3_DCD
10 3_RxD 25 3_DTR 40 3_RI
11 3_RTS 26 3_DSR 41 3_GND
12 - 27 -
13 4_TxD 28 4_CTS 42 4_DCD
14 4_RxD 29 4_DTR 43 4_RI
15 4_RTS 30 4_DSR 44 4_GND
PCI-COMMUNICATION User Manual 80

5.1.7 PCI-1610AJU

The following table and figure show the pin assignments for the PCI­1610AJU card’s male DB9 on the cable and RJ45 on the bracket in RS­232 modes.
Table 5.12: PCI-1610AJU male DB9 on cable
Pin RS-232
1DCD
2RxD
3TxD
4DTR
5GND
6DSR
7RTS
8CTS
Table 5.13: PCI-1610AJU RJ45 on bracket
Pin RS-232
1RTS
2DTR
3RxD
4DSR
5TxD
6GND
7 DCD
8CTS
81 Chapter 5

5.1.8 PCI-1611U

The following table and figure show the pin assignments for the PCI­1611U card’s male DB9 and male DB25 on the cable and female DB37 on the bracket in RS-422 and RS-485 modes.
Table 5.14: PCI-1611U male DB9 on cable
Pin RS-422 RS-485
1 TxD- Data-
2 TxD+ Data+
3RxD+ -
4RxD- -
5GND GND
6RTS- -
7RTS+ -
8CTS+ -
9CTS- -
Table 5.15: PCI-1611U male DB25 on cable
Pin RS-422 RS-485
2RxD+ -
3TxD+ Data+
4RTS+ -
5CTS+ -
6RTS- -
7GND GND
8TxD- Data-
20 RxD- -
22 CTS- -
PCI-COMMUNICATION User Manual 82
Table 5.16: PCI-1611U female DB37 on bracket
Pin RS-422 RS-485 Pin RS-422 RS-485
1- - 20 3_CTS- -
2 3_TxD- 3_Data- 21 3_RxD- -
3 3_GND 3_GND 22 3_RTS- -
4 3_CTS+ - 23 3_RTS+ -
5 3_TxD+ 3_Data+ 24 3_RxD+ -
6 4_CTS- - 25 4_TxD- 4_Data-
7 4_RxD- - 26 4_GND 4_GND
8 4_RTS- - 27 4_CTS+ -
9 4_RTS+ - 28 4_TxD+ 4_Data+
10 4_RxD+ -
29 2_CTS- -
11 2_TxD- 2_Data- 30 2_RxD- -
12 2_GND 2_GND 31 2_RTS- -
13 2_CTS+ 32 2_RTS+ -
14 2_TxD+ 2_Data+ 33 2_RxD+ -
15 1_CTS- - 34 1_TxD- 1_Data-
16 1_RxD- - 35 1_GND 1_GND
17 1_RTS- - 36 1_CTS+ -
18 1_RTS+ - 37 1_TxD+ 1_Data+
19 1_RxD+ -
83 Chapter 5

5.1.9 PCI-1612A/B/AU/U/CU

The following table and figure show the pin assignments for the PCI­1612A/B/AU/U/CU card’s male DB9 and male DB25 on the cable and female DB37 on the bracket in RS-232, RS-422 and RS-485 modes.
Table 5.17: PCI-1612A/B/AU/U/CU male DB9 on cable
Pin RS-232 RS-422 RS-485
1 DCD TxD- Data-
2 RxD TxD+ Data+
3 TxD RxD+ -
4 DTR RxD- -
5 GND GND GND
6 DSR RTS- -
7RTS RTS+ -
8CTS CTS+ -
9RI CTS- -
Table 5.18: PCI-1612A/B/AU/U/CU male DB25 on cable
Pin RS-232 RS-422 RS-485
2 TxD RxD+ -
3 RxD TxD+ Data+
4RTS RTS+-
5CTS CTS+-
6 DSR RTS- -
7 GND GND GND
8 DCD TxD- Data-
20 DTR RxD- -
22 RI CTS- -
PCI-COMMUNICATION User Manual 84
Table 5.19: PCI-1612A/B/AU/U/CU female DB37 on bracket
Pin RS-232 RS-422 RS-485 Pin RS-232 RS-422 RS-485
1---203_RI3_CTS--
2 3_DCD 3_TxD- 3_Data- 21 3_DTR 3_RxD- -
3 3_GND 3_GND 3_GND 22 3_DSR 3_RTS- -
4 3_CTS 3_CTS+ - 23 3_RTS 3_RTS+ -
5 3_RxD 3_TxD+ 3_Data+ 24 3_TxD 3_RxD+ -
6 4_RI 4_CTS- - 25 4_DCD 4_TxD- 4_Data-
7 4_DTR 4_RxD- - 26 4_GND 4_GND 4_GND
8 4_DSR 4_RTS- - 27 4_CTS 4_CTS+ -
9 4_RTS 4_RTS+ - 28 4_RxD 4_TxD+ 4_Data+
10 4_TxD 4_RxD+ -
29 2_RI 2_CTS- -
11 2_DCD 2_TxD- 2_Data- 30 2_DTR 2_RxD- -
12 2_GND 2_GND 2_GND 31 2_DSR 2_RTS- -
13 2_CTS 2_CTS+ 32 2_RTS 2_RTS+ -
14 2_RxD 2_TxD+ 2_Data+ 33 2_TxD 2_RxD+ -
15 1_RI 1_CTS- - 34 1_DCD 1_TxD- 1_Data-
16 1_DTR 1_RxD- - 35 1_GND 1_GND 1_GND
17 1_DSR 1_RTS- - 36 1_CTS 1_CTS+ -
18 1_RTS 1_RTS+ - 37 1_RxD 1_TxD+ 1_Data+
19 1_TxD 1_RxD+ -
85 Chapter 5

5.1.10 PCI-1620A/B/AU/U

The following tables and figures show the pin assignments for the PCI­1620A/B/AU/U card’s female DB62 on the bracket in RS-232 modes and male DB9 if you link cable OPT8H, male DB25 if you link cable or con­nection box with OPT8BP, OPT8C, and female DB25 if you link connec­tion box with OPT8AP. You could also link the RS-422 device through OPT8FP which is a RS-422 to RS-232 conversion box, so you could link OPT8FP and PCI-1620A/B/AU/U or PCI-1625U, OPT8FP’s RS-422 pin assignment is shown as below.
Table 5.20: PCI-1620A/B/AU/U female DB62 on bracket
Pin RS-232 Pin RS-232 Pin RS-232
1 1_TxD 22 1_RxD 43 1_CTS 2 1_DTR 23 1_DSR 44 1_RTS 3 2_RxD 24 1_DCD 45 1_GND 4 2_DSR 25 2_TxD 46 2_CTS 5 2_DCD 26 2_DTR 47 2_RTS 6 3_TxD 27 3_RxD 48 3_CTS 7 3_DTR 28 3_DSR 49 3_RTS 8 4_RxD 29 3_DCD 50 3_GND 9 4_DSR 30 4_TxD 51 4_CTS 10 4_DCD 31 4_DTR 52 4_RTS 11 5_RxD 32 4_GND 53 5_CTS 12 5_DSR 33 5_TxD 54 5_RTS 13 5_DCD 34 5_DTR 55 5_GND 14 6_TxD 35 6_RxD 56 6_CTS 15 6_DTR 36 6_DSR 57 6_RTS 16 7_RxD 37 6_DCD 58 6_GND 17 7_DSR 38 7_TxD 59 7_CTS 18 7_DCD 39 7_DTR 60 7_RTS 19 8_RxD 40 7_GND 61 8_CTS 20 8_DSR 41 8_TxD 62 8_RTS 21 8_DCD 42 8_DTR
PCI-COMMUNICATION User Manual 86
Table 5.21: PCI-1620A/B/AU/U male DB9 on cable (OPT8H)
Pin RS-232
1 DCD
2RxD
3TxD
4DTR
5GND
6DSR
7RTS
8CTS
Table 5.22: PCI-1620A/B/AU/U male DB25 on cable (OPT8BP,OPT8C)
Pin RS-232
2TxD
3RxD
4RTS
5CTS
6DSR
7GND
8 DCD
20 DTR
87 Chapter 5
Table 5.23: PCI-1620A/B/AU/U female DB25 on cable (OPT8AP)
Pin RS-232
2RxD
3TxD
4CTS
5RTS
6DTR
7GND
8 DCD
20 DSR
Table 5.24: PCI-1620A/B/AU/U female DB25 on cable (OPT8FP)
Pin RS-422
2 RxD+
3 TxD+
7GND
14 RxD-
16 TxD-
PCI-COMMUNICATION User Manual 88

5.1.11 PCI-1622CU

The following table and figure show the pin assignments for the PCI­1622CU card’s female DB78 on the bracket in RS-422 and RS-485 modes and male DB9 if you link cable OPT8J, male DB25 if you link cable with OPT8I.
Table 5.25: PCI-1622CU male DB9 on cable (OPT8J)
Pin RS-422 RS-485
1 TxD- Data-
2 TxD+ Data+
3RxD+ -
4RxD- -
5GND GND
6RTS- -
7RTS+ -
8CTS+ -
9CTS- -
Table 5.26: PCI-1622CU male DB25 on cable(OPT8I)
Pin RS-422 RS-485
2RxD+ -
3 TxD+ Data+
4RTS+ -
5CTS+ -
6RTS- -
7GND GND
8 TxD- Data-
20 RxD- -
22 CTS- -
89 Chapter 5
Table 5.27: PCI-1622CU female DB78 on bracket
Pin RS-422 RS-485 Pin RS-422 RS-485
1 8_GND 8_GND 40 8_TxD- 8_Data-
2 8_RTS- 41 8_TxD+ 8_Data+
3 8_RTS+ 42 7_GND 7_GND
4 7_RTS- 43 7_TxD- 7_Data-
5 7_RTS+ 44 7_TxD+ 7_Data+
6 6_RTS- 45 6_TxD- 6_Data-
7 6_RTS+ 46 6_TxD+ 6_Data+
8 - 47 5_GND 5_GND
9 5_RTS- 48 5_TxD- 5_Data-
10 5_RTS+ 49 5_TxD+ 5_Data+
11 4_RTS- 50 4_TxD- 4_Data-
12 4_RTS+ 51 4_TxD+ 4_Data+
13 - 52 3_GND 3_GND
14 3_RTS- 53 3_TxD- 3_Data-
15 3_RTS+ 54 3_TxD+ 3_Data+
16 2_RTS- 55 2_TxD- 2_Data-
17 2_RTS+ 56 2_TxD+ 2_Data+
18 - 57 1_GND 1_GND
19 1_RTS- 58 1_TxD- 1_Data-
20 1_RTS+ 59 1_TxD+ 1_Data+
21 8_CTS+ 60 8_RxD+
22 8_CTS- 61 8_RxD-
23 7_CTS+ 62 7_RxD+
24 7_CTS- 63 7_RxD-
25 - 64 6_GND 6_GND
26 6_CTS+ 65 6_RxD+
27 6_CTS- 66 6_RxD-
28 5_CTS+ 67 5_RxD+
29 5_CTS- 68 5_RxD-
30 - 69 4_GND 4_GND
PCI-COMMUNICATION User Manual 90
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